PRE-QUALIFICATION

DOCUMENT

Royal United
Metal & Glass
Co. LLC
P.O. Box 80467, Dubai, U.A.E

www.uniroyalme.com

CONTENT

SECTION 1 - PREFACE
Chairman Message.
Company Profile.
Office and Factory Locations.
Partners
SECTION 2 - MANAGEMENT
Key Promoters.
Organisation Chart.
SECTION 3 - REGISTRATION
Industrial License.
SECTION 4 MANUFACTURING & INSTALLATION
Factory Layout - DIC
Production Capacity.
List of Machinery.
SECTION 5 PRODUCT
Product range.
Alumil System.
General Method Statement.
SECTION 6 PROJECT
Project reference.
SECTION 7 QUALITY
OSHAS 18001 Certificate.
ISO 9001 Certificate.
ISO 14001Certificate.
Quality Policy Statement.
Safety Policy Statement.
Environmental Policy Statement.
Quality plan.

CHAIRMAN MESSAGE

CHAIRMAN MESSAGE

Greetings from Royal United Metal and Glass and welcome to this
pre-qualification document.
The whole world, especially the cities of the development and developing nations are full of
mind boggling architectural artefacts of amazing proportions and finesse. These wonders
look always fresh and spruced up and surprise us with their glitter and gloss like a celestial
vision.
The secret behind these things of beauty giving joy for ever is the modern technology of
cladding and glazing that give these structures their near permanent shimmer and sheen.
Royal United Metal and Glass entered this challenging world of constant innovations,
inventions and advancements and functional needs of client within their time stipulations.
Determination has pushed us forward beyond anticipations.
I take this opportunity to pledge complete satisfaction to all our customers, stakeholders
and associates in flawless quality, fair dealings and unfailing punctuality.

K.S. Sanal Kumar

Chairman

COMPANY PROFILE

COMPANY PROFILE
Royal United Metal & Glass LLC, is the regions leading Architectural Aluminium facade
specialist.
Established in 1990 as aluminium doors & windows manufacturer, Royal United Metal &
Glass started a concerted diversification programme in 2015 that resulted in the creation of
a group of integrated operating divisions in U.A.E and Jordon.
The companys skilled craftsmen are capable of producing more than 25,000m2 per month
of Aluminium Curtain wall, doors and windows per month to the highest standard of quality.
Using the latest technologies and techniques, they ensure that Royal Metal & Glass products
continue to enjoy a reputation for excellence.
Line managers and quality control staff carefully check every step of the production process,
making certain our products arrive in perfect condition. Installation professionals are
available to assemble them into a customized whole.
The Company has endeared itself to all the partners, clients and anyone who came into
contact, through its willingness to take risks and responsibilities in its search for solutions to
meet the challenges posed by the times and climes.

CORE VALUE
Timely delivery of true value through partnership.

OFFICE AND FACTORY LOCATION.

OFFICE AND FACTORY LOCATIONS

Corporate Office
New Industrial Area
P.O. Box 598, Ajman, U.A.E
Telephone: +971 6 748 1348
Telefax: +971 6 748 1347
Email: info@uniroyalme.com
www.uniroyalme.com

Jordon Office
Al Hassan Industrial Estate
P.O. Box 08, Al Ramtha , Irbid ,Jordon
Telephone: +962 27391 - 369
Telefax: +962 27391 - 368

Dubai Office & Factories

Dubai

(Sheet Metal, S.S &

Steel works)
Industrial Area 1
P.O. Box 80467, Dubai, U.A.E
Telephone: +971 4 267 7950
Telefax:
+971 4 267 7949

Ajman (CW, Doors &

windows)
Al Jerf Industrial Area
P.O. Box 598, Ajman, U.A.E
Telephone: +971 6 748 1348
Telefax:
+971 6 748 1347

Dubai
(Operational 2016)

Dubai Industrial City

P.O. Box 80467, Dubai, U.A.E
Telephone: +971 4 267 7950

PARTNERS

OUR CLIENTS
Once our partner,
Ever our partner and well wisher
What make Royal United different from other contractors is collaborations with the general
contractors, architects and owners to make itself a key player in the team with active share
in designing and engineering, lead role in planning and scheduling positive influence on
selection of products, complete trustworthiness in cost effective and safe installation and fail
proof guarantee of timely delivery. For the company, the whole process is a team work in
which each one contributes for the overall good of the process and the product, without
going after the narrow interests of each partner in the project.

KEY PROMOTERS

KEY PROMPTERS

Mr. K.S Sanal Kumar, Chairman

Mr. K.S Sanal Kumar, a reputed business magnate of the Middle
East, is chairman of the Company. He has years of experience in
financial and personnel management and marketing in corporate
enterprises. He is a multi-faceted personality with a sixth sense
in the complex market place of the globalised economy. He is
also the Chairman and Managing Director of the biggest garment
manufacturing company in Jordon, Classic Fashion Apparel
Industry, giving direct employment to over 15,000 and achieving
an annual turnover of USD 254 million in 2014. He is chartered
Accountant with membership in prestigious ICAL.

Mr. Achyuth, Managing Director

Mr. Achyuth Krishnan, Managing Director, had a challenging sting
at one of the outstanding companies in Middle East and acquired
clear and practical concepts and convictions on Lean
Manufacturing, ERP systems, and Control systems, Project
Management, Administration and Human Resource Management,
among many other core areas. He had taken a postgraduate
degree in Industrial and Systems Engineering from the University
of Southern California, Los Angeles, after graduating with
specialization in Mechanical Engineering from BITS Pilani.

Mr. S. Ramdas, Director

Mr. Sreedharan Nair Ramdas is the Director of the company. He
is and engineering graduate and has years of experience in
establishing, developing and maintaining industrial facilities and is
well conversant with all the aspects of property development
including construction of warehouses, convention centres, banks,
corporate headquarters, hospitals, office complex and shopping
malls. He is also serving as the Managing Director of Classic
Builders and Developments and as Vive- President of Classic
Fashion Apparel Industries, in Jordon.

ORGANISATION CHART

ORGANIZATION CHART

INDUSTRIAL LICENCE

FACTORY LAYOUT

FACTORY LAYOUT

PRODUCTION CAPACITY

PRODUCTION CAPACITY

LIST OF MACHINERY

LIST OF MACHINERY

PRODUCT RANGE

PRODUCT RANGE
ALUMINIUM DIVISON
PRODUCT RANGE
STICK CURTAIN WALL SYSTEM.
ALUMINIUM DOORS & WINDOWS.
ALUMINIUM LOUVRE DOORS & SCREENS.
SKYLIGHTS.
PERGOLAS.
ALUMINIUM RAILINGS
STEEL DIVISON
PRODUCT RANGE
ARCHITECTUAL METAL WORKS.
STAINLESS STEEL RAILING, GLASS BALUSTARDE.
M.S RAILING, LADDERS.
STEEL STRUCTURES AND SUB FRAMES,
STEEL CANOPIES
GLASS DIVISION
PRODUCT RANGE
DOUBLE GLAZING
SAND BLASTING
MIRRORS.
SHOWER DOORS.
STAINED GLASS.
CLADDING DIVISON
PRODUCT RANGE
ALUMINIUM, ACP AND STAINLESS STEEL CLADDING
SHEET METAL WORK.
UPVC DIVISON
PRODUCT RANGE
UPVC DOORS, WINDOWS, SKYLIGHT

ALUMIL SYSTEM

SYSTEM PARTNER

Alumil S.A. is the largest privately-owned aluminium extrusion group in South-East

Europe, in terms of production, distribution network and range of aluminium profile
systems. With 30 years of experience, Alumil is one of the most advanced companies
globally in the design and production of aluminium extrusion products with state of the art
production.
Alumil produces aluminium systems which are designed and developed in the Group's
Research & Development Department and then tested and certified by internationally
accredited
certification
institutes
and
laboratories,
such
as
Ift
Rosenheim (Germany), A.A.M.A (USA), Instituto Jordano (Italy), EKANAL (Greece), etc.

GENERAL METHOD STATEMENT

GENERAL METHOD STATEMENT

INTRODUCTION
The purpose of this method statement is to define the procedure to be used by Royal
United Metal and Glass LLC to ensure that the design, fabrication and installation of the
curtainwall, glazing and cladding is carried out sticky in accordance with the following.
Approved design drawing.
Supervision and presence of M/s Royal United Metal and Glass LLC.
Necessary quality controls and documentation,
Silicon manufacturer instructions and recommendation.
Safety regulations of the employer.
1.

CURTAIN WALLING, WINDOWS AND DOORS

This method statement covers (General) and specific activities of curtain walling, windows
and doors design, manufacturing and installation.
General
1.1
1.2
1.3
1.4
1.5

1.1

Definition (Description).
Submittals and Approvals.
Materials.
Installation and On-site Activities.
Specific Activities.

DEFINATION (SHORT DESCRIPTION).

Curtain Walls are defined as being non-load bearing walls designed to provide a filtering
envelope for a building. Their own dead-weight and the wind forces which acts on them are
transferred to the building structure through anchorage points.
The initial design is to maintain the visual appearance in line with the Architect/Consultants
design and as well as to meet the requisite standards of resistance to air/water penetration,
thermal performance , U-value and sound reduction etc., all as specified in Project
Specification.
The faade design will be done as per the parameter stated in the specification and curtain
walls and details shown on the architectural drawings.
In general the curtain wall design will meet international standards (BS/DIN) and will comply
with the building regulations.

1.2

SUBMITTALS AND APPROVALS.

Design:
a. Stick System curtain walling by Royal United Metal based on the Alumil
systems.
b. Metal Cladding by Royal United Metal & Glass.
c. Skylight by Royal United Metal based on the Alumil systems.
d. Other works e.g. Louvres, doors, and windows etc., Royal United Metal &
Glass.
Shop Drawings:
Typical and specific elevations, sectional details, interface details, layout etc. for
each area/block will be submitted to the architect/consultant for their review
and approval as per programme of works and ion accordance with specification.
All interface details will be co-ordinated with the Main Contractor.
Shop drawings will be of full size details of fabrication, assembly and installation
showing actual material thickness/gauge, type and description of material and
supplier/Manufacturers name etc. for curtain wall, doors and windows.
Structural Calculations:
Mullions/transoms, brackets, fixing anchors, inserts, supporting sub-structure
etc. will be designed and thoroughly checked in accordance with the
data/standards specified in Project specification, performance requirements and
in-line with the international curtain wall industry norms/standards.
Glass and Glazing:
This depends on the consultants specifications and requirements which will be
sticky followed. Standard warranties from Suppliers/Manufacturers will be
provided.
Maintenance Manual and As-Built Drawings:
Upon completion of curtainwall installation (at the time of final handing over).we
will submit 4 set of Maintenance Manual and As-Built Drawings.
Maintenance manual will include:
Operation Principles and Sequence.
Periodic inspection and maintenance.
Parts/Component list.
Glass list with sizes and descriptions of glass.
Tool and Equipment list.
Re-glazing/Replacement of components method statement.

As-Build Drawings:
All approved the shop drawings will be reviewed & coordinated with the Site
staff Project Management Staff and amended as required to show the actual asbuilt condition on Site Prior to submitting as part of Maintenance Manual.
General Guidelines for Maintenance and Cleaning of Curtain walling.
Glass Maintenance:
The following are recommendation from the Glass Manufacturer for
maintenance and cleaning for this project:
The glass should never be cleaned in direct sunlight.
Only clean cloth and mild liquid detergent should be used to clean the glass.
The detergent should be only mildly alkaline or neutral. After washing, the
glass should be rinsed off with clean water and then wiped dry. No abrasive
cleaners or ammonia solution should be used.
If there is any staining of the glass from any means which produce a mark,
then supplier must be contacted immediately to come for an inspection and
to advice on remedial action.
The cradle should not be used when the conditions are windy to reduce the
possibility of a breakage.
If any fogging within the double glazed cavity occurs, the supplier must be
informed immediately.
Water should not be allowed to stand on the silicon.
For more information, refer to the Glass manufactures maintenance
instructions.
Aluminium:
Aluminium should be cleaned only with a soft cloth or with a solution containing
a mild non-alkaline liquid detergent.
Silicon:
From Tremco or equal approved.
Samples:
Samples of materials, components, glazing, finishes etc. in accordance with the
specification will be submitted for architect/consultants review and approval.
1.3

MATERIALS.

Extrusions:
All aluminium extrusions will be made from aluminium alloy 6063-T5 as per British
Standards for Architectural aluminium curtainwall, doors and windows.

Extrusion shall be produced according to tolerance stated in DIN standard-1748 part 4. All
extrusion shall be checked for proper relationship with matching profiles, components and
assembly.
Extrusion will be procured within GCC Countries.
Sheet Metal Cladding:
Aluminium sheet:
Aluminium sheet of adequate thickness to suit the requirement and purpose of use will be
procured from a reputed manufacturer. Aluminium alloy for the sheet shall be 1050 and
temper for thickness from 0.4mm to 1.5mm will be H14 and from 1.5mm to 3mm thickness
will be H24.
Fabrication:
Hydraulic brake presses will be used for sheet stock blanking, forming and edge bending.
Gauges and special tool, jigs will be used to ensure dimensional accuracy. Sheets will be
checked for flatness, width and length; visible surfaces will be free of unacceptable scratches,
marks or other blemishes. Flatness buckling and other such distortions will be confirmed to
aluminium standards and data tolerance for sheets.
Glass and Glazing:
Specified and approved insulated double glazed units for vision and spandrel areas will be
provided. Performance data will be provided upon selection of exterior pane of double
glazed units (by architect/consultant).
Gaskets:
All the gaskets will be high performance EPDM gaskets with bonded / vulcanised corners,
all in accordance to B.S and DIN standards.
Sealants:
Neutral silicones from TREMCO or equal approved which are compatible with other
surfaces and materials will be used. Suggested sealant material sample with back-up
literature and catalogue will be submitted for architects/Consultant review and comments.
Typical details, showing type of joints and sealant will be submitted to the manufacturer for
their review and comments and same will be forwarded to the architect/consultant for their
review and approval. The colour of the sealant will be as approved by the
architect/consultant from the manufacturers standard range. Joint filler, back-up material
will be closed cell polyethylene form.

Finishes:
As per the specifications. The coated material will be protected with special low tec
protection tape.
1.4

MATERIALS

Access routes and Methods:

Traffic access use of Site and services, rules and regulations as agreed with the Main
Contractor and instructed by local authority will be followed.
Handling and storage:
a. General.
This section intends to cover all operations from opening wood boxes at site, assembly
to installations in final locations of the units.
b. Protection to Metal and Storage.
All finish metal work will be protected with the protection tape, packed and stored in
wooden boxes at site.
Weather seal, backing rods, gaskets insulators etc. will be stored as per
manufacturers recommendation (Covered area).
Every wooden box will have its own packing list showing the contents of
components which clearly labelled with manufacturers code number for easy
identification and traceability.
c. Assembly drawings and code numbers.
Fabrication and assembly drawings will be showing components parts, code number to
avoid wrong assembly or misplacing of material and in order to minimize the risk of
damage during unpacking of components.
d. Erection Quality Control Check List.
Inspection will be done in line with the installation quality control check list of
components prior to their use. All damages will be recorded and remedial procedure
will be agreed prior to incorporation in works.
e. Storage.
Storage containers on site will be used to store accessories, tools etc. These stores will
be carrying a minimum stock of accessories for two weeks requirement and rest will be
stored in main stares and warehouses.

Scaffolding, Cranage, Hoist and Tower cranes:

Tower crane from the Min Contractor will be used time to time. Cranage hours and
requirement will be coordinated with the Main contractor on weekly basis. Tower crane
will be used mainly for off-loading of material from trucks and for distribution of the
materials up to floors.
Hoist for the movement of labour and materials to be provided by Main Contractor (FOC).
Cradles, working platforms will be provided in accordance with the agreed terms and
Conditions.

PROJECT REFERENCE.

ON-GOING PROJECT

Project Name
Location
Client
Contractor
Consultant
Scope of Work
Date of Completion

G+7 Apartments-Akoya 3 Clusters

Golf Panarama
M/s Damac
M/s ASCON
NAGA Architects
Stick Curtain wall system, doors , windows etc.
On going

ON-GOING PROJECT

Project Name
Location
Client
Contractor
Consultant
Scope of Work
Date of Completion

Akoya Villas
Dubai
M/s Damac
M/s Ghantoot Gulf Contracting Co/Pivot Contracting/Al Rakha
Contracting Co.
NAGA Architects
Stick Curtain wall system, doors , windows etc.
On going

ON-GOING PROJECT

Project Name
Location
Client
Contractor
Consultant
Scope of Work
Date of Completion

Sahara Tower 5
Sahara Complex Al Nahda
M/s Al Thuriah Developer
M/s Al Thuriah
Consultants
Stick Curtain wall system, doors , windows, ACP cladding etc.
On going

ON GOING PROJECT

Project Name
Location
Client
Contractor
Scope of Work
Date of Completion

G+9 Hotel Building at Marjan Island

Marjan Island - RAK
M/s Double Tree - Hilton
M/s Al Ali Construction Co. RAK
Aluminium doors , windows etc.
On going

COMPLETED PROJECT

Project Name
Location
Client
Contractor
Consultant
Scope of Work
Date of Completion

Burj Damac 5 Waters Edge Tower

Plot No. BB,B01 at Business Bay
M/s Damac Star Properties LLC
M/s Sahel Contracting Co.
Lacasa Architect and Engineering Consultants
Stick Curtain wall system, doors , windows, ACP cladding etc.
2015

COMPLETED PROJECT

Project Name
Location
Client
Contractor
Consultant
Scope of Work
Date of Completion

Park Central Tower

Plot No. BB.A05.049at Business Bay
M/s Damac Star Properties LLC
M/s Civilco
Conin Incorporated Consultants
ACP cladding etc.
2015

COMPLETED PROJECT

Project Name
Location
Client
Contractor
Consultant
Scope of Work
Date of Completion

XL Tower
Buiness Bay Dubai
M/s Damac
M/s CSHK Dubai Contracting (LLC)
Conin Incorporated Consultants
Stick Curtain wall system, doors , windows etc.
Completed

COMPLETED PROJECT

Project Name

Business Central on Plot No. BB.B03.21

Location

Business Bay - Dubai

Client

M/s DAMAC

Contractor

M/s

Scope of Work

Aluminium Curtain wall, cladding

Date of Completion

Completed

Royal United Metal & Glass LLC

COMPLETED PROJECT

Project Name
Location
Client
Contractor
Scope of Work
Date of Completion

Suburbia Down Town Jebel Ali

Plot No. DJAZ1 -MED
M/s DAMAC
M/s SHAPOORJI PALLONJI MIDEAST (L.L.C)
Aluminium doors , windows, Balustrades etc.
2014

COMPLETED PROJECT

Project Name
Location
Client
Contractor
Scope of Work
Date of Completion

213 Villas in Precinct Mina Al Arab - RAK

Mina Al Arab - RAK
M/s RAK Properties
M/s Al Ali Contracting & Development Compan. RAK
Aluminium doors , windows, Balustrades etc.
Completed

COMPLETED PROJECT

Project Name
Location
Client
Contractor
Consultant
Scope of Work
Date of Completion

Sahara Tower 3
Sharjah
M/s Al Thuriah Developer
M/s Al Thuriah Developer
Al Nahda Consultant
Stick Curtain wall system, doors , windows, ACP cladding etc.
Completed

QUALITY

OHSAS 18001 : 2007 Certificate

ISO 9001: 2008 Certificate

ISO 14001 : 2004 Certificate

Quality Policy Statement

Safety Policy Statement

Quality Plan

Section & Contents

1.

Introduction
1.1

2.

The Company

Quality Policy
2.1

Quality Policy

3.

Inspection Overview Inspection Flow Chart

4.

Quality Markings

5.

Quality Control Activities

6.

Factory related formats

1.

Introduction

1.1

The Company
Highest level of customer satisfaction is the basis of the quality policy of the
company. For this, quality raw materials are sourced from most reliable sources,
quality checks are conducted at all stages of fabrication and installation and final
check is done to ensure that the whole edifice is zero-defective. Any error is
immediately noticed and corrected.

2.

Quality Policy
Highest level of customer satisfaction is the basis of the quality policy of the
company. For this, quality raw materials are sourced from most reliable sources,
quality checks are conducted at all stages of fabrication and installation and final
check is done to ensure that the whole edifice is zero-defective. Any error is
immediately noticed and corrected.

3.

Inspection Overview Inspection Flow Chart

F
a
c
t
o
r
y

S
i
t
e

4.

Quality Markings
In Process/Final Inspections done in the factory are carried out in accordance with
Factory Inspection Test Plan and recorded in appropriate format (Material
Inspection Report, Glass Inspection Sheet and Product Inspection Sheet. Semifinished or finished items which are identified as non-conformances are put on hold
and separated for corrections and accordingly corrective action is planned.
The markings below are used to identify Conforming and Non-Conforming
items/products:

UAAC

UAAC

UAAC

By:
_________
Hold
_________
Date:

By:
_________
Pass
_________
Date:

Inspected
______
Date:

Hold Sticker

Pass Sticker

Stamp for Delivery Note

Factory related formats

U-001: FABRICATION OF BRACKETS

U-002: FABRICATION OF SKYLIGHT / CURTAIN WALL

U-003: FABRICATION OF DOORS / WINDOWS / LOUVRES

U-004: FABRICATION OF SHEET METAL ALUMINIUM

U-005: FABRICATION OF SHEET METAL STAINLESS STEEL

U-006: FABRICATION OF ALUMINIUM COMPOSITE PANELS

U-007: FABRICATION OF RAILINGS

Site related format

U-001: CURTAIN WALL / SKYLIGHT INSTALLATION

U-001: CURTAIN WALL / SKYLIGHT INSTALLATION

U-003: CLADDING INSTALLATION

Material Inspection Report

Site Inspection sheet