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Agenda
Why use Engineering Simulations in Refining?
What is HYSYS Petroleum Refining?
Improved Components
Petroleum Properties
Assay Management
Reactors
Success Stories
Demos
aspenONE Engineering
focused on process engineering and optimization
Aspen
HYSYS
Petroleum
Refining
(RefSYS)
Refining Components
Petroleum Properties
Assay Management
Refinery Reactors
Multi-unit Simulation
PIMS & APS Support
Aspen HYSYS
36-40*
40-50*
---*
200-210*
210-220*
----*
450-460*
460-480*
480-500*
----*
580-600*
600-650*
650-700*
700+*
36-40*
40-50*
---*
200-210*
210-220*
----*
450-460*
460-480*
480-500*
----*
580-600*
600-650*
650-700*
700+*
Crude - 2
36-40*
40-50*
---*
200-210*
210-220*
----*
450-460*
460-480*
480-500*
----*
580-600*
600-650*
650-700*
700+*
36-40*
40-50*
---*
200-210*
210-220*
----*
450-460*
460-480*
480-500*
----*
580-600*
600-650*
650-700*
700+*
36-40*
40-50*
---*
200-210*
210-220*
----*
450-460*
460-480*
480-500*
----*
580-600*
600-650*
650-700*
700+*
Crude - 2
36-40*
40-50*
---*
200-210*
210-220*
----*
450-460*
460-480*
480-500*
----*
580-600*
600-650*
650-700*
700+*
36-40*
40-50*
---*
200-210*
210-220*
----*
450-460*
460-480*
480-500*
----*
580-600*
600-650*
650-700*
700+*
Petroleum Properties
A Complete Set is Available for Hypos and Streams
10
Assay Manager
Lab Data
Share
Assays
with
.AFAM
file
HYSYS Petroleum
Refining Model
Plant
data
13
PIMS LP crude
model in HYSYS
Petroleum Refining
14
15
16
Naphtha Hydrotreater
Atmospheric Distillation
Kerosene Hydrotreater
Diesel Hydrotreater
GasOil Hydrotreater
Vacuum Distillation
Resid Hydrotreater
17
Alkylation
Fluid Catalytic
Cracking (FCC)
Selective HDS
Delayed Coker
Visbreaker
Catalytic Reformer
Isomerization
Hydrocracker
Product Blending
Gas Processing
18
19
20
21
2.
3.
22
23
24
25
Reactor Support
Process Data from Aspen HYSYS Petroleum Refining Drives Aspen PIMS Submodel Coefficient Formulas
26
27
28
Reproduce the
refinery wide
PIMS Model in
Aspen HYSYS
Selectively
upgrade rigorous
sub model units
A Refinery wide model that is a mix of shortcut and rigorous sub-models keeps it
30
Solution Overview
CASE STUDY: BP
Hydrocracking model to support crude selection process
Business Challenge & Objective
Solution Overview
34
GS Caltex
Planning and scheduling model updates
Challenge
Solution
Result
GS Caltex
Planning and scheduling model updates
Challenge
Result
Solution
GS Caltex
Planning and scheduling model updates
Challenge
Result
Solution
CEPSA
Rigorous reactor modeling for operations and capital projects
Challenge
Solution
38
Result
CEPSA
Rigorous reactor modeling for operations and capital projects
Challenge
Result
Solution
CEPSA
Rigorous reactor modeling for operations and capital projects
Challenge
Result
Solution
Valero
CDU Unit Model
Note :
Management did not care about the overhead 95% point but they did care about unit feed
rate.
41
Valero
Deploy models to operations
Challenge
Solution
Result
Valero
Deploy models to operations
Challenge
Result
Solution
Valero
Deploy models to operations
Challenge
Result
Solution
Thank You
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