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CHAPTER 2: SETUP
Objectives
The objectives are:
Introduction
You can configure Manufacturing execution parameters and settings in
Production control to register worker time and item consumption on production
jobs. This topic describes how to set up the following Manufacturing execution
features:
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Chapter 2: Setup
If Job management is selected on the route group, this job type will be reported
as finished on the production order. This will occur when the job is reported as
finished in manufacturing execution. When all job types for which Job
management is selected have been reported as finished on an operation,
manufacturing execution will also report the operation as finished.
NOTE: Some job types may be reported manually through production journals.
If that is the case, select Job management for this job type, but do not select the
job type for registration on the Operations tab in the Production parameters
form in manufacturing execution.
Start
Finish
Manual
Blank No option is selected.
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2-4
Tab / Field
Setting
Never
Chapter 2: Setup
Tab / Field
Setting
Always
Never
Status + Quantity
Setting
Never
Never
Always
Status + Quantity
Setting
Flushing principle
Flushing principle
Never
Status + Quantity
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Setting
Status + Quantity
Always
Never
Never
Based on the selections described earlier in this section, picking list journals are
posted at various stages of the production order process:
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Tab / Field
Setting
Status
Never
Never
Never
Status
Chapter 2: Setup
Set Up Parameters
The following topics review the parameters for using Manufacturing execution.
Tabs
Tab name
Description
General
Project
Indirect activities
Number sequences
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Field name
Description
Use password
Use badge ID
Permanent teams
Job table
synchronization
Registration error
mode
Chapter 2: Setup
Field name
Description
Hour
Fee
Item
Post automatically
Cost category
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Description
Dimension
Job
Break
Report as finished
Reference
Number sequence
code
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Chapter 2: Setup
5. In the Time journal field, select a journal type. The journal type that
you select depends on the option that is selected in the Job level field
in the Operations area of this form:
a. If Route is selected, select the route journal in the Time journal
field.
b. If Job is selected, select the job journal in the Time journal
field.
IMPORTANT: If you change the setting in the Job level field in the Operations
area, you must update the Time journal field to reflect the change. You must also
synchronize the job table.
6. If the production workers are paid based on piecework, select the
relevant pay rate formula in the Piecework rate formula field.
7. If you want to specify piecework orders separately, select the
Specify production order check box. If you clear this check box, all
production orders are handled as piecework orders, and the pay rate
that is defined in the Piecework rate formula field is used.
8. Select the Cost category check box if you want to use cost
categories to calculate costs on production orders or projects. If you
clear this check box, real cost is applied.
NOTE: Real cost can be used only if you use the payroll functionality in Time
and attendance. In that case, production costs are calculated based on time
registrations and the hourly cost setup for the workers.
9. In the Dimension field, select whether you want to use the financial
dimensions that are connected to a job or to a worker. In Microsoft
Dynamics AX, financial dimensions are used to associate data or
registrations with specific work areas or locations, such as
departments, production areas, jobs, or workers.
TIP: The options Job -> worker and Worker -> job indicate a first and second
option. If no dimensions exist for the first option, the dimensions for the second
option are used.
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NOTE: You must also set a similar parameter in the Report as finished area of
the form, in the Update finished report on-line field. Both selections determine
when you update the quantity on production orders. Also, the selections in the
Automatic BOM consumption fields are related to reporting and updating
production feedback.
3. Select the Use Manufacturing Execution parameters check box if
you want to use the production parameter setup in Manufacturing
execution. If you clear this check box, the parameter settings in the
Production control module are used.
4. Select the Open picking list journals check box if you want to be
able to change the picking list before you post it.
5. Select the Start production check box to update the started quantity
on a production order.
NOTE: This field is available only if Status + quantity is selected in the Update
start on-line field in this area.
6. Select the References check box if you want to automatically start
production orders that are attached to the selected production order.
If this check box is selected, all related orders start at the same time.
7. In the Route card field, select the route card journal to use for
posting time and quantity registrations.
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Chapter 2: Setup
8. In the Automatic route consumption field, select whether the
calculated route consumption should be added to the route card
journal. Select from the following options:
a. Never: Do not add the calculated route consumption to the route
card journal.
b. Always: Always add the calculated route consumption to the
route card journal.
c. Route group dependent: Select this option if the settings on the
route group determine whether calculated route consumption
should be added to the route card journal.
9. Select the Post route card now check box if you want the route card
journal to be posted when you start an operation or a job.
10. Select the End-mark route check box if you want to automatically
post an end marking of the operations and jobs in the route card
journal when you start a production.
11. In the Picking list field, select the picking list journal to use for
posting item consumption.
12. In the Automatic BOM consumption field, select how raw
materials are deducted from stock. This parameter must also be set in
the Operations and Report as finished areas of this form.
IMPORTANT: It is important to select the correct combination of parameters to
avoid registering erroneous BOM consumption. For example, by selecting the
correct combination, you avoid deducting materials two times from stock or not
deducting them at all.
13. Select the Post picking list now check box if you want to post
automatically generated picking lists immediately.
14. Select the End-mark picking list check box to create a picking list
that contains end marking lines for the production order. If this check
box is selected, no additional item consumption will be posted on the
production order.
NOTE: This parameter must also be set in the Report as finished area of this
form. The BOM consumption method that is selected in each area determines
whether the system end-marks a picking list when you start a production order or
when you report it as finished.
15. Select the Physical reduction check box to allow for reduction of
items from stock down to what is actually available.
NOTE: This field and the Pick negative field are mutually exclusive. If you select
one check box, you must clear the other.
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NOTE: If you select Job in this field, ensure that Job scheduling is selected in
the Scheduling method field in the Automatic update area of the Production
control parameters form. If these settings are not the same, no jobs for
registration appear in the Job registration form.
3. In the Route consumption journal field, select a journal type. The
journal type that you select depends on the option that is selected in
the Job level field:
o
o
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If the Job level field is set to Route, select the route journal.
If the Job level field is set to Job, select the job journal. This
journal posts finished items on operations and updates statuses
on jobs.
Chapter 2: Setup
4. Select the Post automatically check box if you want to post the
automatically generated route or job cards immediately.
5. In the Register on section, select the check boxes for the job types
that must be available for registration in the Job registration form.
Some of the check boxes in this section are available only if you are
using job scheduling.
6. In the Automatic BOM consumption field, select how raw
materials are deducted from stock. This parameter must also be set in
the Start and Report as finished areas of this form.
NOTE: It is important to select the correct combination of parameters to avoid
registering erroneous BOM consumption. For example, by selecting the correct
combination, you avoid deducting materials two times from stock or not
deducting them at all.
7. In the Picking list field, select the picking list journal to use when
you post information about BOM consumption.
8. Select the Post automatically check box if you want to post the
automatically generated picking list journals immediately.
9. Select the Edit journal check box to enable workers to change a
picking list journal before it is posted.
10. Select the Assistants use secondary operations check box if you
want the system to search for worker IDs among secondary
operations when workers are registered as assistants to a resource.
Selecting this check box makes sure that an assistants registrations
are calculated by using the correct cost price if, for example, a
resource has a higher hourly cost than the assistant.
NOTE: This field is available only if the Cost category check box is selected in
the General area of the form.
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IMPORTANT: The option that you select in this field is related to the option that
is selected in the Update start on-line field in the Start area of the form.
Additionally, the selections in the Automatic BOM consumption fields are
related to reporting and updating production feedback.
3. Select the Use Manufacturing Execution parameters check box if
you want to use the production parameters that are set up in the
Manufacturing execution parameters form. If you clear this check
box, the parameter settings in the Production control module are
used.
4. In the Route card field, select the route card journal to use for
posting time and quantity registrations when reporting feedback and
completing an operation or job.
5. In the Automatic route consumption field, specify whether the
calculated route consumption is added to the route card journal when
the operation or job is reported as finished:
o Never: Do not add the calculated route consumption to the route
card journal. If necessary, route consumption can be manually
recorded in a route card journal or a job card journal.
o Always: Always add the calculated route consumption to the
route card journal.
o Route group dependent: Select this option if the settings on the
route group determine whether calculated route group
consumption should be added to the route card journal. If
automatic consumption of setup time and process time, and
automatic reporting of the finished quantity are selected for the
attached route group, a route consumption journal is generated.
6. Select the End-mark route check box if you want to automatically
post an end marking of operations and jobs in the route card journal
when you report a production order as finished.
7. In the Picking list field, select the picking list journal to use for
posting item consumption.
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Chapter 2: Setup
8. In the Automatic BOM consumption field, select how raw
materials are deducted from stock. This parameter must also be set in
the Start and Operations areas of this form.
NOTE: It is important to select the correct combination of parameters to avoid
registering erroneous BOM consumption. For example, by selecting the correct
combination, you avoid deducting materials two times from stock or not
deducting them at all.
9. Select the End-mark picking list check box to create a picking list
that contains end marking lines for the production order. If this check
box is selected, no additional item consumption will be posted on the
production order.
10. In the Report as finished field, select the journal to use for posting
report as finished information.
11. Select the End job check box if you want the production order status
to automatically change to Report as finished when the last
operation or job for the production order is completed. This deletes
excess inventory transactions that have a status of On order or
Ordered. The status of the production order changes to Reported as
finished, and you cannot estimate costs for, schedule, release, or
start the production order.
NOTE: If you clear this check box, a worker must report the production as
finished. This procedure is required even if the production is reported as finished
when feedback is reported.
12. Select the Accept error check box if you do not want to receive an
error log if inconsistencies occur in the production process, such as
inconsistencies in the number of items produced or in the raw
materials that are delivered for production. Clear the check box to
receive an error log. The following issues are validated in the error
log:
o The quantity that is reported as finished is less than or equal to
the quantity that was started on the production order.
o All operations in the production route have been reported as
finished.
o All estimated materials have been delivered.
o The quantity that is reported as finished for the production order
equals the quantity that is reported as finished for the last
operation in the route.
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Chapter 2: Setup
c. In the Accepted surplus in percentage field, enter the
percentage of surplus quantity that you will allow when quantity
feedback is registered on process jobs. This field is available
only if the Accept surplus production check box is selected.
d. Select the Accept production shortage check box if you want to
accept a shortage in the feedback quantity on process jobs
compared to the quantity that is allowed according to the
selected feedback validation method.
e. In the Accepted shortage in percentage field, enter the
percentage of shortage that you will allow when quantity
feedback is registered on process jobs. This field is available
only if the Accept production shortage check box is selected.
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Challenge Yourself!
Set up the following production parameters:
Start
Operations
Report as finished
Step by Step
1. Open Production control > Setup > Manufacturing execution >
Production parameters.
2. On the Start tab, select Status in the Update start on-line field
3. In the Automatic BOM consumption field, select Never.
4. Click the Operations tab.
5. Clear the Setup check box.
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Chapter 2: Setup
6.
7.
8.
9.
10.
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Challenge Yourself!
Set up parameters to ensure that setup time is posted automatically when the first
process job is started from the registration form. Set up the following parameters:
Open Production > Setup > Routes > Route groups and activate
Automatic consumption, setup time for the Shop Floor Control
Routing Group.
Step by Step
1. Open Production control > Setup > Routes > Route groups.
2. From the list, select the 20 - Shop Floor Control Routing Group.
3. On the General FastTab, in the Automatic route consumption
group, select the Setup time check box.
4. Close the Route groups form.
5. Open Production control > Setup > Manufacturing execution >
Production parameters.
6. On the Start tab, in the Automatic route consumption field, select
Route group dependent.
7. Select the Post route card now check box.
8. Close the Production parameters form.
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Chapter 2: Setup
Challenge Yourself!
1. Create a production order based on item number 7034 Enclosure
front speaker mount 14x36 in.
2. Edit the first operation (Cutting) on the production order:
a. Select the Shop Floor Control Routing Group.
b. Insert one hour as setup time.
3. Schedule the production order to operations scheduling, and then
release the production order.
4. Open the Job registration form, select employee number 0007, and
start the first operation / process job of the new production order.
5. Provide feedback for the process job: Enter the number 2 as good
quality, report the job as finished, and change the material
consumption for item number 8001 to 7.
6. Check the results on the production order.
Open Production control > Common > Production orders > All
production orders.
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Start the first operation / process job of the new production order.
Provide feedback for the process job: Enter the number 2 as good
quality, report the job as finished, and change the material
consumption for item number 8001 to 7.
Open Production control > Common > Production orders > All
production orders and double-click the production order you
created earlier.
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Chapter 2: Setup
3. In the Item number field, enter 7034 (Enclosure front speaker
mount 14x36 in).
4. In the Create production order form, click Create. Write down the
production order number (PRD_0000xxxx) so that you can
remember it for when you are going to register time on it.
5. In the Production details group of the Action Pane, click Route.
6. Select Oper. No. 10 (Cutting).
7. Click the General tab.
8. In the Route group field, enter 20.
9. Click the Times tab.
10. In the Setup time field, type 1.
11. Close the Production route form.
12. In the Action Pane, click the Schedule tab.
13. In the Production order group of the Action Pane, click Schedule
operations.
14. In the Operations scheduling form, click OK.
15. In the Production order group of the Action Pane, click Schedule
jobs.
16. In the Job scheduling form, click OK.
17. In the Action Pane, click the Production order tab.
18. In the Process group of the Action Pane, click Release.
19. In the Release form, click OK.
20. In the Status field on the production order, verify that status of the
production order is now released.
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Chapter 2: Setup
Allocation Keys
In Manufacturing execution, you can bundle jobs. This makes it possible to
start multiple jobs at a time in the Job registration (Job list) form.
If you bundle jobs, you must define how the total registered time for all the jobs
should be allocated to each job. You can define the allocation by selecting one of
the following options in the Bundle type field in the Allocation keys form:
Jobs: Time is divided according to total jobs bundled and how much
time was spent finishing all the jobs.
Net time: Time is divided equally between the jobs that are in the
bundle at any time.
Real time: Actual job time is allocated. The cost can be calculated
based on the actual payroll cost.
NOTE: The Real time allocation key is available only if your company uses the
payroll functionality in Time and attendance.
Allocation keys are used if someone works on several production jobs at the
same time during the day. This is referred to as job bundling. Allocation keys can
be set up for a site, a production unit, or a resource.
1. Open Production control > Setup > Production > Allocation keys.
2. In the Allocation keys form, click New to create a new allocation
key.
3. In the grid, select a site, a production unit, or a resource.
4. In the Bundle type field, select the allocation key that you want to
use.
TIP: In the Production parameters form, in the General area, in the Bundle type
field, you can select the allocation key to use by default when allocation keys are
not specified.
The results of the different allocation keys are illustrated in the following
examples.
Assumptions
Three jobs in your job queue must be completed. You start the first job, and
while that job is in progress, you start the second and third jobs. This makes a
bundle of three jobs.
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Production time
Job 1
1 hour
Job 2
3 hours
Job 3
4 hours
Total
8 hours
The following table shows the actual work that is spent on each job.
Job
Start time
End time
Bundle time
Job 1
09:00
11:00
2 hours
Job 2
10:00
13:00
3 hours
Job 3
10:00
15:00
5 hours
Total
09:00
15:00
5 hours
The following sections describe the results of the calculated time for each type of
allocation key.
Formula
Allocated time
Job 1
6 * (1/8) hours
0.75 hour
Job 2
6 * (3/8) hours
2.25 hours
Job 3
6 * (4/8) hours
3.00 hours
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Job
Formula
Allocated time
Job 1
6/3
2.00 hours
Job 2
6/3
2.00 hours
Job 3
6/3
2.00 hours
Chapter 2: Setup
Net Time Allocation Key
The following table illustrates the formula for calculating allocated time by using
the Net time allocation method. The formula is as follows:
Calculated time per reporting = Bundle time / Number of jobs
Job
09:0010:00
(1 hour)
10:0011:00
(1 hour)
11:0013:00
(2 hours)
13:0015:00
(2 hours)
Allocated
time
Number
of jobs in
the bundle
N/A
Job 1
1/1 = 1
hour
1/3 = 0.33
hour
N/A
N/A
1.33 hours
Job 2
N/A
1/3 = 0.33
hour
2/2 = 1
hour
N/A
1.33 hours
Job 3
N/A
1/3 = 0.33
hour
2/2 = 1
hour
2/1 = 2
hours
3.33 hours
Actual time
Job 1
2.00 hours
Job 2
2.00 hours
Job 3
2.00 hours
Consider the three jobs performed by a worker who has an hourly wage of USD
12.00. No overtime bonus or premium was earned in the time that was spent on
the jobs.
The worker worked on the three bundled jobs for a total of six hours. The salary
cost is then 6 * USD 12.00 = USD 72.00.
When you use real time allocation, the cost per hour is recalculated by using the
factor from the Net time formula. The actual time that was spent on each job is
then transferred with the corrected cost price per hour.
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Calculated of
correct cost per
hour
Corrected cost
per hour
Allocated
time
Total cost
of job
Job 1
(1.33/2) * USD
12.00
USD 8.00
2 hours
USD 16.00
Job 2
(1.33/3) * USD
12.00
USD 5.53
3 hours
USD 16.00
Job 3
(3.33/5) * USD
12.00
USD 8.00
5 hours
USD 40.00
The corrected cost per hour and the job time are posted in a production journal.
NOTE: If you select the Cost category check box in the General area in the
Production parameters form, the actual time for each job is transferred to a
production journal, where the cost is applied to the cost category of the specific
job.
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Chapter 2: Setup
Challenge Yourself!
Use the information provided to help Lars create a new Allocation key.
Step by Step
1. Open Production control > Setup > Production > Allocation keys.
2. In the Allocation keys form, click New to create a new allocation
key.
3. In the Site field, select 1.
4. In the Production unit field, select 1 .
5. In the Bundle type field, select Jobs
6. Close the form.
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Registration Forms
You can use preconfigured registration forms for manufacturing execution. But
you can also create new registration forms to meet business needs. The
following topics review how to create a registration form layout, and how to link
a registration form to a worker.
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Chapter 2: Setup
The following table describes each of the components.
Component
Description
FactBox pane
Preview pane
Action Pane
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Component
Description
Action Pane
group
Action Pane
buttons
Function buttons
Column
Field
Label
Hyperlink
Chapter 2: Setup
Procedure: Configure Registration Forms
To configure a registration form, follow these steps.
1. Open Production control > Setup > Terminals > Configure
registration forms.
2. In the Configure registration forms form, click New to create a
new configuration.
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Chapter 2: Setup
Procedure: Configure an Action Pane
To configure an Action Pane for a registration form, follow these steps.
1. Open Production control > Setup > Terminals > Configure
registration forms.
2. In the Configure registration forms form, click Setup of Action
Pane.
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Chapter 2: Setup
Procedure: Configure a Grid
To configure the columns that appear in the Grid and the fields that appear in the
Preview pane, you must create a new record in the Setup of grids form.
To create a new grid setup, follow these steps.
1. Open Production control > Setup > Terminals > Configure
registration forms.
2. In the Configure registration forms form, click Setup of grid.
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Chapter 2: Setup
Challenge Yourself!
Using the Simple Production Job Registration figure, create a new job
registration form layout, grid, and Action Pane.
Make sure that the new form cannot be closed, and the feedback method is set to
use the grid.
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Select
High priority
Production order
Job description
Start quantity
Create a new Action Pane with the following buttons. Make sure to
add a unction key to each button:
o
o
o
o
o
o
o
o
Start job
Stopped
Logbook
Balances
My jobs
Clock out
Take break
Switch user
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Chapter 2: Setup
Step by Step: Create a New Grid
To create a new grid setup, follow these steps.
1. In the Configure registration forms form, click Setup of grids.
2. Click New to create a new Action Pane.
3. In the Grid configuration field, type a unique identification for the
Action Pane, such as "Simple Production".
To add columns to the grid, follow these steps.
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
Click Add.
In the Field name field, select Select.
Click Add.
In the Field name field, select High priority.
Click Add.
In the Field name field, select Production order.
Click Add.
In the Field name field, select Job description.
Click Add.
In the Field name field, select Start quantity.
Click Close.
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Chapter 2: Setup
19.
20.
21.
22.
23.
24.
To add link the new Action Pane to the configuration, follow these steps.
1. In the Configure registrations forms form, select the Simple
Production configuration that you created.
2. In the Action Pane field, select Simple Production.
3. Click Close to exit the form.
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Summary
Production integration of Manufacturing execution to the Production control
module is essential to get optimal use of the manufacturing execution module.
Companies must set up various production parameter settings in manufacturing
execution to reflect production requirements. Some key issues to consider are:
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Chapter 2: Setup
a.
b.
c.
d.
Estimation
Jobs
Net time
Real time
3. Is it possible to register on jobs from production orders that have been job
scheduled as well as on operations from production orders that have been
operations scheduled at the same time?
( ) No, Shop Floor Control handles either job scheduling or operations
scheduling, but not both.
( ) No, registration on jobs or operations can only be done in the
Production module.
( ) Yes, on a production order, the employee selects whether to provide
feedback at either jobs or operations scheduling level.
( ) Operations and job scheduling levels are not relevant for production
orders.
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Chapter 2: Setup
2.
3.
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Solutions
Test Your Knowledge
1. Match the formula with the bundling type.
b 1. Time per job = Total bundle time / Number of
jobs
d 2. Cost per hour = (Total bundle time per job (Net
time) / Actual time per job) * Standard cost price per
hour
a 3. Time per job = Total bundle time * (Estimated
job time / Total estimated time)
c 4. Calculated time per reporting = Bundle time /
Number of jobs
a.
b.
c.
d.
Estimation
Jobs
Net time
Real time
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Chapter 2: Setup
You can post a picking list at various stages of the production order cycle.
Explain how items are picked if you use the Production report as finished
quantity (backflush on production) method.
MODEL ANSWER:
Items are picked from the BOM when the last job or operation of the
production order is reported as finished.
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