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TOSTEM CO.LTD
Installation Instruction -basic TATERENTOThank you truly for purchasing TOSTEM product for this time.
Please make construction by technical installation supplier.
The content of the display sign shown in this installation instruction is used to construct the product safely and correctly,and to prevent harm
and damage of the donor etc.beforehand.Please follow the content of this book (instruction) after understanding the content of the display sign well.
caution
The content to which the user might owe the inside and the slight injury and the content with the fear of the property
damage are shown. when mishandling it.
point
It is shown the notes of all content of the installation instruction (individual explanation frame)
The condition is shown when it show be limitation in installation instruction.
Supplementation
Caution
Harm and the property damage to the person by the product damage and the collapse are assumed,and guard the following matter,please
<Before construction>
This product is a simple type garage. Please do not recklessly remodel and change to divert the barn,the playground or the dwelling
partially.
For Roof port sigma,please set up on area which don't get over the snow (fresh snow) 20 cm.And for Roof port sigma1500
(type 1500 for snow area),please set up on area which don't get over the snow (new snow) 50 cm.
Please set it up at the position in which the snow avalanche of the snow is not received directly from the roof in the building.
Please avoid the superior road construction as shown in the rooftop and the wind on
the high wind site,especially the cliff.
Please confirm whether to store in the construction plase the size and correctly.
Please construct it so that the heat exhausts such as the boilers and heaters should
not hit the product.
There is fear of the coating deterioration and flaking off by the exhaust (hakuri).
Please do not construct it to the place where the heat exhausts such as the boilers and heaters shut oneself up in the product.
There is fear of poisoning by the exhaust.
Please secure the burial depth of a low place when setting it up in the slopingland.
When use rear frame (for falling snow),please construct it by keeping the shortest degree 50 cm from adjacent land because it have
structure which snow is easy falling.And please construct it by moreover keeping that base on condition of construct site.
MAL-913_200804A
Caution
Please install the base under the frost heave line when using it in the region in which the frost heave dread exists in the cold district.
Please do not use the admixture (antifreezing agent,coagulation accelerant,and quick setting agent,etc.) for the concrete of saline sand
(sea sand) and a chlorine system strong alkali for mortar and concrete.It causes the metal sush as aluminum to corrode when using it.
Please use the admixture of non-chlorine system and non-alkali system when it is necessary.
Please pave guri stone in the base without fail to do the water pulling out in the pillar,and open drain hole ( 6) to the roof of the post and
the base.Water in the post damages and the frozen expansion doing and the post might be damaged.
Please wipe off promptly when mortar and concrete,etc.adhere to the surface of the product.It cause the defective appearances such as
bristletail and irregularity.
Please tighten by using our specification goods in a specified number so as not to loosen and fix the bolt and the screw.
Please manage insulating for condition of aluminium product contact with metal except stainless,zinc.
Please do not process holes other than remodeling and a specified part of the product.
Please repair the dirt that attaches to the product with the refinish paint when you apply kizu removing, and by mistake.
There is fear of getting wet water,and do the sealing to a specified part,please.
There is fear of the polycarbonate plate of the crack etc.,and use the dealcoholization system sealing material of our specification,please
when you use the silicone sealing compound.
sealing compound maker Product name & product No.
Shin-etsu chemical industry
sealant 72
TOSHIBA silicone
Torre silicone
SE960
Please use specified screw when fitting arch to rear frame.Wind load performance go down and might have unexpected injury from
from damage of product.
<After construction>
Please increase and tighten the bolt and the screw.
Please pass the manual to the donor.
MAL-913_200804A
INDEX
1. packing specification............................................................................4
2. actual dimension and name of each part...............................................8
1. name of each part............................................................................8
2. actual dimention..............................................................................10
3. execution method of HONTAI..............................................................13
1. execution of HONTAI........................................................................13
2. setting of front frame........................................................................14
3. setting of post and rising beam..........................................................15
4. setting of roof purline and rear frame.................................................16
5. setting of side frame and roof rafter...................................................17
6. setting of roofing..............................................................................18
7. setting of roofing holder....................................................................19
8. setting of TATEDOI...........................................................................20
4. execution method of TARENTO............................................................21
1. execution of base..............................................................................21
2. joint of HONTAI................................................................................23
MAL-913_200804A
1
Packing specification
Please confirm whether a necessary material and parts have become complete by the packing statement before construction.
1parts set
quantity
Name
600 type
Rough sketch
1500 type
56 type
56 type 12 type
bracket cover R
bracket cover L
10
anchor rod
MAL-913_200804A
Quantity
Name
600 type
Rough sketch
1500 type
50 type
56 type
12 type 50 type
56 type 12 type
26
26 13 39
39 13 39
39 13
3030
15
4646
15
4646
15
AMADOI attachment
attachment gaskets
92elbow for 40
DENDEN
adhesive
roofing buffer
32
32
8
32
40
8
32
40
8
4040
16
4048
16
4048
16
16184
14
21
7
21
21
7
14
7
21
2
3
1
3
3
1
2
1
3
4
6
2
6
6
2
4
2
6
166 183 50 191 208 50 191 208 50
210
264
63
242
26463
232
63
242
49
54 14 54
61 14 54
61
14
5864
16
6471
16
647116
9
10
7
8
2
8
9
2
8
9
2
25286
12
14
4
12
14
4
12
14
4
12
14
4
12
14
4
12
14
4
2
2
2
2
2
2
6
6
2
6
6
2
4
4
2
1
1
1
1
1
1
600 type
1500 type
H18 H18 H23 H23 H18 H18 H23 H23
Rough sketch
long post
H23 for frost
2 pieces included 1 piece included 2 pieces included 1 piece included 3 pieces included 1 piece included 3 pieces included 1 piece included 1 piece included
standard post H 18
1
4 bracket set
3TATEDOI set
Rough sketch
Name
TATEDOI
L310040
TATEDOI
L100040
Quantity
L3100 L1000
Quantity
Rough sketch
Name
2 pieces included
1 piece included
bracket
5long set
Name
Quantity
1500 type
600 type
Rough sketch
56 type
12 type 50 type
56 type 12 type
front frame
rear frame
roof purline
45 45 45 45 45 45 45 45 45
TATEDOI 40
roofing holder
782
MAL-913_200804A
Name
Quantity
1 piece included
3 pieces included
4 pieces included
Name
Quantity
600 type
1500 type
Rough sketch
2 pieces included
roofing
rising beam
8width set
Name
1 piece included
3 pieces included
1 piece included
600 type
Quantity
1500 type
Name
600 type
Rough sketch
50 type
50 type
57 type
50 type
56 type
side frame R
roof rafter
side frame L
roof holder
roof holder
Quantity
1500 type
50 type
56 type
57 type
Name
Rough sketch
1500 type
600 type
type 50
type 57
type 14
type 50
type 56
type 12
roof rafter
roof holder
10
parts set for RENTO
Quantity
Name
600 type
Rough sketch
1500 type
For 30
For 3539
For 30
For 3539
For 30
54
62
54
62
54
62
MAL-913_200804A
roof holder
4x13 pan head drill screw
1-5
roof rafter
roofing holder
1-4
4x10 washer head screw
front frame
1-7
5x13 pan head drill screw
1-11M635
position of
bracket
bracket cover
rising beam
1-8670
position of
rear frame
roof holder
1-2
1-1
M8x25 hexagon head bolt(SW+PW)
roof purline
side frame
roofing catch
post
1-3514
truss screw
Supplementation
30 size will not stick roofing holder.
MAL-913_200804A
roofing
roof holder
1-54x13 pan head drill screw
roof rafter
front frame
position of
indication
lot No.
1-1M825
M8x25 hexagon head bolt (SW+PW)
1-8670
bracket
roof holder
rear frame
1-1M825
M8x25 hexagon head bolt (SW+PW)
1-2555
roofing catch
roof purline
1-3514
truss screw
side frame
post
MAL-913_200804A
2.Basic size
Figure shows the standard post specification. Dimension in ( ) shows long post H 23.
2-1 width
1600 type
21500 type
table 2-1
width
30
35
39
500
unit mm.
H
table 2-2
width
30
35
39
2-2 Depth
400
1000
300
50
100
50
50
G.L.
100
300
[GURI] stone
h22382738
beam
)
132 (
rising
h22322732
basic
concrete
earth floor
concrete
100 (earth floor
concrete)
50
300
500
G.L.
158 (post)
100
[GURI] stone
100
300
100
300
106 (ris
earth floor
concrete
basic
concrete
132 (post)
10
10
ing b
eam)
400
unit mm.
H
1600 type Dimension in < > shows depth 57 type.21500 type Dimension in < > shows depth 56 type.
L49825600
L49805686
706 (roof rafter SHINSHIN)
100
300
990
1193
earth floor
concrete
100
100
500
3000
3300
earth floor
concrete
G.L.
100
100
100
100
100
791
900
1700
1900
100
500
300
990
1193
84 (post)
84 (post)
1700
1900
791
900
300
MAL-913_200804A
10
1431
84 (post)
100
100
100
100
100
500
300
990
1193
G.L.
3000
3300
1677
1880
725
725
1255
84 (post)
earth floor
concrete
100
100
100
100
100
G.L.
100
100
100
500
300
791
900
1700
1900
1700
1900
637
1390
1499 637
300
MAL-913_200804A
11
2.(continuation)
2-5 depth length TATE RETO type
49615667
84 (post)
G.L.
100
100
100
100
100
100
100
500
300
30003300
100
30003300
table 2-3
depth
5050
5057
5757
L
9922
10628
C
990
11334 1193
unit:mm.
E
1942
990
2145
2348
1193
49635581
84 (post)
G.L.
100
100
100
earth floor
concrete
100
100
100
100
100
100
100
100
100
300
C
17001900 17001900
table 2-4
depth
5050
5056
5656
17001900 17001900
L
9926
10544
11162
C
791
900
unit : mm.
D
E
1544
1653
1762
300
500
791
900
MAL-913_200804A
12
1600 type
a1
990
1193
table 1-1
width
(roof dimension)
30
35
39
3023
3499
3899
30003300
49805686
a
500
990
1193
unit:mm.
a1
250
500
300
a1
150
300
Please put out the burial position of the post,and dig up a basic hole.
Supplementation
The [post shinshin] size must become within 100mm though the movement of the post is within 100mm.
a1
791
791
1700190017001900
900
900
49825600
table 1-2
width
30
35
39
W
(roof dimension)
3023
3499
3899
500
a1
250
500
a1
400
200
300
unit:mm.
400
a1
200
d
300
Please put out the burial position of the post,and dig up a basic hole.
Supplementation
The [post shinshin] size must become within 100mm though the movement of the post is within 100mm.
MAL-913_200804A
1 3
1.(continuation)
1-2 basic size
Incase of specification none earth floor , earth floor concrete specification ,long specification for frost (1500 type only).
earth floor
concrete 2
100
d
50
Figure 1- 2
Figure 1- 3
unit:mm.
50
M
f
1000
rod
ide
Ue s
rAaKm
EtWf
roAn
a
a1
100
300
a
a1
G.L.
Reinforced
Figure 1-1
fro
sid
100
post
me
a
t fr
50
100
200 or more
1
300
a a
1
fra
100 or more
nt
fro
ide
es
a1
a1
a1
a1
a1
500
250
500
300
150
300
500
250
500
400
200
300
400
200
300
Point
The edge distance of the upper surface of the base and earth floor concrete must become 200 mm or more. 1
Please construct the reinforced rod in earth floor concrete. 2
table 2-1
G.L.
width
1-10450
truss screw
hanging metal
for front frame
Sealing compound
1820
G.L.
Figure 2-1
H
600 type
30
2892
1500 type
2917
35
2993
3019
39
3078
3104
Sealing compound
Sealing compound
1-9M6plain washer
Sealing
1-8670
hexagon tapping screw
front frame
hanging metal for front frame
Figure 2-2
Figure 2-3
front frame
Figure 2-4
Please make a temporary hole 3 in main post of structure or middle post and fill sealing compound and install hanging metal for
front frame by1-10.(Refer to Figure 2-1)
Please hang front frame on a hanging metal for front frame.(Refer to Figure 2-2)
Please make a temporary hole 4.5 in structure and fill sealing compound and install front frame.
by1-8 and 1-9.(Refer to Figure 2-3)
Please fill sealing compound in top of front frame. (Refer to Figure 2-4)
Point
Please match front frame to the rising beam and process the hole of 4.5 when you move post.
Please stick a hole cover seal on current processing hole.
MAL-913_200804A
1 4
1-1
bracket cover
1-1
bracket
rising beam
1-2555
countersunk head screw
15
cuation
post
G.
L.
Figure 3- 1
anchor rod
54process
process
150
500cutting
top
supplementation
bottom
Figure 3-2
1-11M635
hexagon head bolt
reinforcement plate for fitting rising beam Please apply reinforcement plate for fitting
front frame
rising beam
Figure 3- 3
MAL-913_200804A
1 5
rear frame
Point
Please move the roofing catch to distribute
roofing buffer
rising beam
bracket cover
post
cutting (1)
roof purline
Figure 4-1
option
roofing buffer
roof purline
fin part
rear
Point
1-4410
washer head screw
e sid
fram
e sid
fram
rising beam
Figure 4- 2
MAL-913_200804A
1 6
roof purline
rising beam
side frame
1-5413
pan head drill screw
rear frame
Figure 5-1
sealing compound
Point
There is right and left in side frame.
Please adjust that it is cutting to rear frame
sealing
sealing
sealing compound
For fallingsnow
cuation
Please use1-7when install roof rafter
to rear frame.Wind load pressure
performance go down and might have
sealing
sealing
(rear frame)
Point
1-7513
pan head drill screw
roof rafter
roof rafter
supplementation
rear frame
sealing compound
Figure 5-2
roof purline
cutting
side frame R
side frame L
Figure 5-3
roof rafter
cutting
MAL-913_200804A
1 7
6..Installation of roofing
6-1 setting of roofing
cover part
roofing
roofing catch
front frame
rear frame
roofing catch
roofing catch
Figure 6-1
1
cover part
roofing catch
roofing
front frame
rear frame rear frame (for snow)
option
Figure 6-2
Figure 6-3
Please insert roofing to cover part of front frame and insert to roofing catch.
Point
Please make including dimension of rear frame (roofing catch) between right and left equally. 1
Please make including dimension of roof rafter part between right and left equally.
Please install the roof panel after confirming both sides without fail,and peeling off protection seat.
roof holder
front frame
1-4410
washer head screw
sealing compound
front frame
roof holder
roof holder
side frame
1-6413
1-4410
roof holder
roofing
rear frame
Figure 6-4
roof holder
roof holder
roof rafter
roofing
Figure 6-5
roof rafter
Figure 6-6
Please install roof holder from top of rising beam to rear frame 1-4(Refer to Figure 6-4)
Point
Please confirm roof rafter and roof holder meet well. (Refer to Figure 6-5)
Please install roof holder cap on end roof holder by1-6in case of rear frame (for snow). (Refer to Figure 6-6)
Please fill the sealing compound during roof holder and front frame.(Refer to Figure 6-4)
MAL-913_200804A
18
fro
me
fra
sid
roof holder
side frame
roof holder
rear frame
e
am
fr
ar
re
sid
1-7513
pan head drill screw
Figure 7-1
roofing holder
1-7513
pan head drill screw
roofing holder
roof holder
roofing
side frame
Figure 7-2
table side
roofing holder
roofing holder
back side
B
cutting
Figure 7-4
Please count the roofing holder the rear frame side and install it on the position right above the third roof purline by1-7
(Refer to Figure 7-1)
Point
Please fix only the screw on the roof holder side,and fix the other side after installing the following roofing and the roof holder.
(Refer to Figure7-2)
In case of fitting second places ,please make opposite with the first roofing holder and install to meet well cutting parts.
(Refer to Figure 7-4)
Please stick roofing holder spacer under roofing holder before fitting.
(edge:Figure 7-1and the middle:Refer to Figure 7-3)
MAL-913_200804A
19
8.Setting of TATEDOI
sealing compound
1
weep hole
gasket for attachment
rear frame
AMADOI attachment
1-4410
washer head screw
rear frame
adhesive spreading
weep hole
drain elbow
adhesive spreading
rising beam
1-4410
washer head screw
TATEDOI
DENDEN
1-5413 pan head drill screw
adhesive spreading
Depth
50
57
14
770
570
305
92elbow
Figure 8-1
unit:mm
Depth
50
56
12
370
unit:mm
480
220
Please install gasket for attachment and AMADOI covering hole cap on the other water pulling out hole by1-4.
Please fill the sealing to the screw position. 1
MAL-913_200804A
20
1431
d
a
a1
990
1193
3000
3300
1677
1880
725
725
63927098
table 1-1
width
30
35
39
unit:mm.
W
(roof dimension)
a1
a1
500
250
500
300
150
300
3023
3499
3899
Please put out the burial position of the post,and dig up a basic hole.
supplementation
Please refer [2 actual dimension and name of each part 2.actual dimension] for base construction.
The [post shinshin] size must become within 100 mm. though the movement of the post is within 100 or less.
1-2 12 extension in depth 1500 type Dimension in < > shows depth 56 type.
49635581
1255
d
a
a1
1700
1700
1390
791
9001900 1900 1499
62186836
table 1-2
width
30
35
39
637
637
W
(roof dimension)
unit:mm.
a1
a1
500
250
500
400
200
300
400
3023
3499
200
300
3899
Please put out the burial position of the post,and dig up a basic hole.
supplementation
Please refer [2 actual dimension and name of each part 2.actual dimension] for base construction.
The [post shinshin] size must become within 100 mm. though the movement of the post is within 100 or less.
MAL-913_200804A
2 1
1.(continuation)
1-3
4961
5667
a1
D
L
30003300
table 1-3
width
unit:mm.
a1
500
250
500
(roof dimension)
30
35
39
30003300
table 1-4
L
C
depth
1942 990
5050 9922
990
2145
5057 10628
1193
5757 11334 1193 2348
3023
3499
300
150
unit:mm.
D
E
300
3899
Please put out the burial position of the post,and dig up a basic hole.
supplementation
Please refer [2 actual dimension and name of each part 2.actual dimension] for base construction.
The [post shinshin] size must become within 100 mm. though the movement of the post is within 100 or less.
49635581
a1
1700
1700
1900 1900
table 1-5
W
width (roof dimension)
a1
a1
1700
1700
1900 1900
unit:mm.
post for frost
a a
d1
30 3023
35 3499 500 250 500 400 200 300 400 200 300
39 3899
table 1-6
depth
L
5050 9926
5056 10544
5656 11162
unit:mm.
C
791
900
1544
791
1653
1762
900
supplementation
Please refer [2 actual dimension and name of each part 2.actual dimension] for base construction.
The [post shinshin] size must become within 100 mm. though the movement of the post is within 100 or less.
MAL-913_200804A
2 2
2.(continuation)
2-2 joint of RENTO part
10-1413
pan head drill screw
roof rafter
front frame sleeeve
roof purline
rear frame
roof purline sleeve
option
sealing compound
sealing compound
Figure 2- 6
Figure 2-8 For rear frame (for falling snow)
option
Please joint front frame sleeve,roof purline, rear frame sleeve in front frame,roof purline,rear frame by
10-1
Please fill sealing compound all around
10-1
Point
Please refer [3. execution method of base] for assembly except RENTO part.
roof purline
roof purline sleeve
front frame
sealing
sealing
rear frame
sealing
sealing
Figure 2-9
sealing
2 4
2.Joint of HONTAI
65
65
65
11.5
19.3
25
35
25
hole 4.5
hole 4.5
50.5
65
65
25
65
25
50.5
25
20
20
hole 4.5
20
20
50.5
65
50.5
25
hole 4.5
65
50.5
65
25
50.5
25
16.5
16.5
25
65
11.5
19.3
25
35
2019
2019
20
20
option
hole 4.5
Please process hole of RENTO side of roof purline,front frame,rear frame.(Pleaese refer to 2-1,2-2,2-3,2-4,2-5)
Point
Please process hole of roof purline side in fin side.
MAL-913_200804A
2 3