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Magnum Companies
Tampa, FL USA
Magnum Companies:
are dedicated to supply parts and services
in the following sectors:
Mining
Sugar Mills
Paper Mills
Cement
Electric Generation
Industries that require special materials and parts
in their operations with better designs, more
effective and better prices
Magnum Companies:
Magnum Steel
Magnum Slurry
Magnum Engineered Products
RBT Industrial & Electrical Services
Magnum Star Latin America
Unimag S.A.
MINING
SECTOR
Track Pads
The Challenge
Produce Track pads
for bucket wheel
excavators that will
last longer than the
OEM KRUPP and cost
much less.
Some other parts
produced: corner bits,
cone liners, 2 wheel
bogies, upper bogies,
tumblers and cams,
take up tensioner,
drive shafts, bucket
wheel shafts and
much more.
Magnum
9 months of life
24 months of life
From 1991 until 2010 Magnum constructed more than 625 different parts
for the KRUPP Bucket Wheel Excavator system, supporting 3 bucket
wheels, 6 MTCs, and more than 10,00 0 ft. of 54 and 72 conveyors
saving PCS Phosphate, Inc. in Aurora millions of dollars in parts cost
and many more millions in down time that was not lost due to improved
design and construction, working with PCS personal.
New Challenge
P&H 4100 C Boss
Shovel working in wet
soil conditions. Help
stabilize machine
The best solution will
be to redesign Track
Pads putting 54%
more steel on the
ground, reducing the
ground pressure by
33%
P&H
MAGNUM
Pad
Track Pad
79,104 Sq. In
In contact with the ground
Stamler
MAGNUM
Pic $205.00
Holder $590.00
Pic $107.00
Holder $238.00
Chain /Sprockets
The Challenge
Bucyrus Erie
MAGNUM
Cam Housing
Cam Housing
$605,000
$299,000
The Challenge
The Challenge
The Challenge
Construct a tub for
the 8200 that will
not crack under the
soft ground
conditions at PCS
Aurora
Robotic Welding
Preparing to
lower the boom
The boom
lowered
$3,319,000
tub only
alloy steel
The Challenge
Bucyrus Erie 1260 Relocalizacion
The Challenge
Construct rollers and pulleys that would last in a 72 belt
conveyor carrying 3600 TPH moving with a belt speed of
over 1100 fpm
The Challenge
Caterpillar D10 track links were used in the great Canadian tar sands
projects carrying oil and sand to the separation plants. The problem
was they were unable to accept the extreme forces of this application.
In this case when the plant broke a link in the chain it caused more
than $500,000 in damaged equipment and more than $1,000,000 of
down time. (Based on oil being $65 a barrel
The solution was the design a new side link increasing the
cross-sectional thickness across the link and still have
interchangeability with Caterpillar components i.e. rollers,
guides, sprockets and tumblers. Also, Magnum would
change the metallurgical composition of the link from
Caterpillars 1070 carbon steel to AISI 4340 ultra high
strength alloy steel after hardening links to 400 Brinell, the
links would go through a process of nitrating to close the
grain structure on the surface to help prevent stress
corrosion cracking.
Slurry Pumps
WARMAN
GIW
-Large Inventory
-Immediate Shipment
-Perfect Fit
-Completely Interchangeability
-Bellenite High-Chrome White
Iron
-Bearing Housings Available in
most sizes
Dredge pump
which uses a
103
diameter
impeller
chrome white
iron ASTM-A532
III
manganese A128grade-A
Ni-hard 4
Gate Valves
CEMENT
PLANTS
The Challenge
A kiln ring that can be
changed without
cutting the kiln in half
eliminating over
$1,000,000 in labor
and 3-4 weeks of
down time.
HH or HK regular or
pocket style cooler grates
Sugar Mills
& Co-generation Plants
71
Turnkey Projects
Design, Manufacture, Erection & Commissioning
72
73
74
Cogeneration
-Turbines
-Generators
-Boilers
Design
Engineering
Construction
-Switchgear
-Control Panels
-Automation
-Electrical Maintenance
& Services
-Inspections
-Complete Mills/ Drives
-Mechanical & Civil
Engineering
75
76
We have gained vast experience from previous turn-key co-generation projects as well as our
ongoing research and development program. MEPCO and HI-TECH have joined together to offer
complete services of design, engineering and constructions of projects involving turn-key sugar mills
and co-generation facilities. We have the expertise to take you from the fuel, to the boiler, to the
power grid and every step in between.
Facilities for electrical work:
-In-house capability of MCC panel building.
-In-house capability of VFD panel building.
-In-house capability of panel fabrication.
-In-house capability of electrical project execution.
77
Pinion shafts
Cane carrier sprockets
Forged shafts
finished machined in
1040, 4140 & 4340
Offset
square forging
Shredder rotors fabricated from T-1 alloy steel with 4340 high
strength alloy shafts
MAGNA-CLADD
Chemistry Composition:
Crome - 26-35%
Carbon - 4.0%
Manganese - 2.0%
Silicon - 0.50%
Stock Sizes:
1/8 en 1/4 X 60 x 120
1/4 en 1/4 X 60 x 120
3/8 en 3/8 X 60 x 120
Other sizes and thicknesses
available upon request
Magnum Shark-Bite
soldar facilmente
Pumping
station
Control panels
Install medium
votage starters
BUILD
AUTOMATION
PROGRAM
POWER
DISTRIBUTION
UPGRADE
MAINTAIN
TROUBLESHOOT
Magnum offers:
Complete design engineering and construction
The best materials to fight against wear
Capacity to cast & finish machine pieces up to 82,000 lbs.
Forgings finish machined up to 33,000 lbs.
15 different licensed foundries and forging houses in the global
market
All foundries have ISO 9001 certification
Engineers readily available to help assist your engineering
department to asses solutions and available designs to prolong
your equipment
More than 150 years of combined experience
Assistance in hydraulic pumping systems
Assistance in electrical design & installation
CEMEX
Southern Peru Copper
Xtrada
BHP Billiton
Titan
Lafarge
Phelps Dodge
Argos Cement
Orlando Utilities
Arch Minerals
C.F. Industries
Okeelanta
Sugar Cane Grows