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ESIE99-03

BMS

Gateway

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Serial module

chiller

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4899

Service Manual
BMS option for Daikin water chillers
Gateway Address card
EKBMSMBA
EKBMSBNA

EKAC10A/30A/60A/120A

ESIE9903

Table of Contents

1
1

Introduction
1.1 About This Manual ........................................................................................................ v
1.2 Building Management System (BMS) .......................................................................... vi

Part 1
System Outline
1

System Outline
1.1 What Is in This Chapter?........................................................................................... 1-3
1.2 Communication Outline............................................................................................. 1-4
1.3 Product Range .......................................................................................................... 1-6
1.4 Protocol and Data Transfer ....................................................................................... 1-7
1.5 Outline of the Gateway.............................................................................................. 1-8
1.6 Outline of the Address Card in kit EKAC10A .......................................................... 1-10
1.7 Outline of the Address Cards in the EKAC30A/60A/120A kits................................ 1-11

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5

Table of Contents

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Part 2
Installation
1

Installing and Connecting the System


1.1 What Is in This Chapter? ...........................................................................................2-3
1.2 Connecting an Address Card in the Serial Line .........................................................2-4
1.3 Installing the Address Card EKAC10A.......................................................................2-5
1.4 Connecting the Address Card EKAC10A to the Controller ........................................2-6
1.5 Connecting the Address Card EKAC10A to the Transfo ...........................................2-7
1.6 Installing the Address Card EKAC30A/60A/120A......................................................2-8
1.7 Connecting the Address Card EKAC30A/60A/120A to the Field Rail........................2-9
1.8 Connecting the Gateway to the Configuration Computer ........................................2-10
1.9 Connecting the Gateway to the BMS.......................................................................2-11

3
4

Configuration
2.1 What Is in This Chapter? .........................................................................................2-13
2.2 Gateway Hardware Configuration............................................................................2-14
2.3 Gateway Software Configuration (MSDOS program) ............................................2-17
2.4 How to Read or Adjust BMS Parameter Settings with the Small Daikin Controller .2-19
2.5 Settings: Direct and User Parameters in the Small Daikin Controller ......................2-20
2.6 How to Read or Adjust BMS Parameter Settings with the Large Daikin Controller .2-22
2.7 e User Settings Menu in the Large Daikin Controller ............................................2-23

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Table of Contents

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Part 3
Functional Description
1

General
1.1 What Is in This Chapter?........................................................................................... 3-3
1.2 Generalities on the Protocols .................................................................................... 3-4
1.3 References to ASHRAE Manual of the BACnet Protocol.......................................... 3-5

Implemented Commands in the Gateway


2.1 What Is in This Chapter?........................................................................................... 3-7
2.2 Protocol ..................................................................................................................... 3-8
2.3 Implemented Commands .......................................................................................... 3-9

4
3

Database
3.1 What Is in This Chapter?......................................................................................... 3-11
3.2 Database creation ................................................................................................... 3-12
3.3 The Address Card EKAC10A Database ................................................................. 3-16
3.4 The Address Card EKAC30A Database ................................................................. 3-18
3.5 The Address Card EKAC60A Database ................................................................. 3-21
3.6 The Address Card EKAC120A Database ............................................................... 3-24

Table of Contents

iii

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Part 4
Troubleshooting
1

Troubleshooting
1.1 What Is in This Chapter? ...........................................................................................4-3
1.2 Fault Indications.........................................................................................................4-4
1.3 Troubleshooting .........................................................................................................4-6

3
4

Appendix A
Drawings

Index

iv

Table of Contents

ESIE9903

Introduction

Introduction

1.1

About This Manual

Introduction

The purpose of the Daikin Gateway and address cards is to connect the Daikin water chillers to a larger
Building Management System (BMS).
There are two different Gateways:

EKBMSMBA to connect with a system using Modbus-Jbus protocol

EKBMSBNA to connect with a system using BACnet protocol.

There are 2 different types of address cards:

The first card is only used in kit EKAC10A.

The other card is used in the EKAC30A, EKAC60A and EKAC120A kits.

3
4

Before starting up the system for the first time, ensure it has been properly installed.
You will find the following tools at the back of the manual:

A list of drawings. Refer to Appendix A Drawings.

An index. Refer to Index.

Usage of the
manual

The present manual gives you all the information you need to do the set up and the troubleshooting
related to the BMS option for Daikin water chillers. It is intended for and should only be used by
qualified engineers. It is not intended to replace technical know-how acquired through training and
experience.

Using icons

Icons are used to attract the attention of the reader to specific information. The meaning of each icon
is described in the table below:
Icon

Type of
information
Note

Description
A note provides information that is not indispensable, but may
nevertheless be valuable to the reader, such as tips and tricks.

Caution

A caution is used when there is danger that the reader, through


incorrect manipulation, may damage equipment, loose data, get an
unexpected result or has to restart (part of) a procedure.

Warning

A warning is used when there is danger of personal injury.

Reference

A reference guides the reader to other places in this binder or in this


manual, where he/she will find additional information on a specific
topic.

Introduction

1.2

ESIE9903

Building Management System (BMS)

Introduction

As buildings, plants or other sites become too large to control manually, the need for automatic
distance control becomes more important. Building Management Systems (BMS) were developed to
have a centralized overview of complete sites.
In general, control of lights, elevators, water supply, air conditioning, power consumption, etc. can be
controlled by one control system.

Communication

To implement correct communication between the connected subsystems and the control system, the
same communication protocol must be used.

Daikin BMS option

The Daikin BMS option makes it possible to connect the Daikin chillers to a larger control system. The
tools necessary for this communication are the Gateway and the address cards.
After installing address cards and Gateway, the BMS must be programmed to be able to control and
monitor the chillers through the Gateway. To enable this configuration, individual parameters and
relative addresses of the chillers are described in this manual.

Illustration

The illustration below gives an example of a centralized building control by a BMS.


water supply
lights
elevators

BMS

...

5
Gateway

pr

Serial module

chiller

compact

Daikin chiller

Daikin chiller

Daikin chiller

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Gateway

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1
Part 1
System Outline

Introduction

The purpose of this part is to describe the communication network outline and the outline of the
individual parts.

Overview

This part contains the following chapter:


chapter

See ...

1 System Outline

page 1-3

3
4
5

Part 1 System Outline

11

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3
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5

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Part 1 System Outline

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System Outline

Part 1
1
1

System Outline

1.1

What Is in This Chapter?

Introduction

Overview

Part 1 System Outline

The purpose of this chapter is to display a communication network example, to display the Gateway
and address card outline and to display the applicable Daikin chillers software versions.

This chapter covers the following topics:


Topic

See ...

1.2 Communication Outline

page 1-4

1.3 Product Range

page 1-6

1.4 Protocol and Data Transfer

page 1-7

1.5 Outline of the Gateway

page 1-8

1.6 Outline of the Address Card in kit EKAC10A

page 1-10

1.7 Outline of the Address Cards in the EKAC30A/60A/120A kits

page 1-11

13

System Outline

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1.2

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Communication Outline

Introduction

The communication between Gateway and address cards is possible in Carel protocol. The
communication between Gateway and BMS is possible in Modbus-Jbus or BACnet protocol.
The chillers, address cards and the Gateway are Daikin parts. The other equipment must be field
supplied.

Communication
outline example

The illustration below shows a communication outline example.


BMS

water supply
lights

elevators
...
Modbus-Jbus or
BACnet protocol

Field supplied equipment


Daikin supplied equipment

Gateway
Gateway
t
ou
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e
pri
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2
1
rm
rm
ala
ala
rx

tx

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se
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Serial module

chiller

compact

EUWY10HCW1 or
EUWA12HDZW1 or ...

Address card
EKAC10A

Address card
EKAC30A/60A

Configuration
PC

Carel protocol

EUWA35HDZW1 or
EUW*100KXY1 or
EUWAT50KAY1 or ...

EUWA200KX or
EUW(*)120KX or ...

14

Address card
EKAC120A

Part 1 System Outline

ESIE9903

Parts and
description

System Outline

The table below gives a description of the different parts of the communication outline:
Part

Description

BMS

The Building Management System is the customers control unit. Refer to


Building Management System (BMS) on page vi.

Gateway

The Gateway is necessary as an interface between the chillers and the BMS.
It translates the Carel protocol, which is used by the address cards to the
Modbus-Jbus or BACnet protocol, used by the BMS. Refer to Outline of the
Gateway on page 1-8.

Address Card
EKAC10A

The EKAC10A is a small module that should be clicked on a DIN-rail of the


chiller. It enables the chiller to communicate with the Gateway. Refer to Outline of the Address Card in kit EKAC10A on page 1-10.

Address card
EKAC30A/60A

The EKAC30A/60A is a small electronic board that must be attached to the


main electronic board of the chiller. It enables the chiller to communicate with
the Gateway. Refer to Outline of the Address Cards in the
EKAC30A/60A/120A kits on page 1-11.

Address Card
EKAC120A

The EKAC120A are two small electronic boards that must be attached to the
two electronic boards of the chiller. It enables the chiller to communicate with
the Gateway. Refer to Outline of the Address Cards in the
EKAC30A/60A/120A kits on page 1-11.

Configuration PC

The configuration PC is only necessary for configurating the Gateway. Once


this is done, it must be removed. Refer to Connecting the Gateway to the
Configuration Computer on page 2-10.

3
4
5

Part 1 System Outline

15

System Outline

11

1.3

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Product Range

Introduction

From this series onwards, all Daikin chillers can be connected to a supervisory BMS.
To make it possible to connect 512HP chillers to a BMS system, a complete redesign of the switchbox
and the controller had to be done. This means that not on all chillers 512HP BMS is applicable.
The only changes for the larger chillers were made in the software. During the first year of production,
the chillers were not equipped with BMS-applied software. To ensure that the chiller is usable for the
BMS the software version must be checked first.
To change the EPROM for the correct software, refer to "Procedure for the Changing of the PCB" in
the relevant Daikin chiller service manual.

Address cards

The table below displays the product range of the address cards:
Address card kit
name

Applicable chillers

Software version

Number of
addresses
per chiller

EKAC10A

EUWA5-12H(C/D)(Z)

EPDAIECHOA
V2.012 or later

EPDAIECHLA
V2.012 or later

EUWY5-10H(C/D)
EKAC30A

EUWA15-30(35)HD(Z)
EUWY15-30HD

EKAC60A

EUWA*40-60KA
EUWA*40-60KAX

EKAC120A

EUW*40-100KX

EPDAIECHWA
V2.012 or later

EUWA*80-120KA

EPDAIECHPA
V2.012 or later

EUWA*80-120KAX
EUWA*160-200KX
EUW*120-200KX

Gateway

16

EPDAIECHZA
V2.012 or later

The table below displays the two different Gateways:


Gateway name

Supported protocol

Communication is possible
with maximum ... addresses.

EKBMSMBA

Modbus-Jbus

16

EKBMSBNA

BACnet

Part 1 System Outline

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1.4

System Outline

Protocol and Data Transfer

Introduction

BACnet and
Modbus-Jbus
differences

Address of the
Gateway

The communication between the Daikin chillers and the supervisory BMS is achieved in two steps with
a different communication protocol:

in Carel protocol between the address cards and the Gateway

in BACnet or Modbus-Jbus protocol between the Gateway and the BMS.

There are two major differences between the BACnet system and the Modbus-Jbus system:
BACnet system

Modbus-Jbus system

The Gateway uses a standard RS-232


(Point-to-Point) to communicate with the supervisory BMS.

The Gateway uses a standard RS-232


(Point-to-Point) or RS-485 (multidrop) to communicate with the supervisory BMS.

The Carel standard permits up to eight address


card connections to the Gateway.

The Carel standard permits up to 16 address


card connections to the Gateway.

The Gateway can be identified by the supervisor through the assignment of a univocal address within
the Modbus-Jbus and the BACnet network. The address of the Gateway is programmable during the
configuration.

3
4

Refer to Gateway Software Configuration (MSDOS program) on page 2-17.

Master-slave

The management of the communication occurs in accordance with a master-slave structure in polling,
where the Gateway is the master and the address cards are the slaves.

The variable
database of each
address card

For each address card it is possible to manage up to:

128 analog variables

128 integer variables

200 digital variables.

The chillers variable databases are used as the point of reference for the supplier of the supervisory
BMS to assign a suitable meaning to the variables.
The variables can be read and/or written by the supervisory BMS according to the connected chiller
and/or the application program being used.
The supervisory BMS cant assign a value to a variable in real mode. The command would be
ineffective.
The variables requested from the supervisory BMS, but not available in the chiller with installed
address card, are sent from the Gateway to the supervisory BMS with the value 0. The supervisory
BMS will have to manage them properly.
Refer to Database on page 3-11.

Part 1 System Outline

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System Outline

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1.5

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Outline of the Gateway

Introduction

The Gateway is the interface between the chillers address cards communicating in Carel protocol and
a supervisory BMS communicating in Modbus-Jbus or BACnet protocol.
The Gateway should be installed indoors, next to the BMS.

Gateway kit

Illustration

The Gateway kit consists of the following parts:

one Gateway

one PC diskette with an MS-DOS-formatted program for the initial configuration of the Gateway

one Cable terminal (resistor 120 1/4 W).

The illustrations below display a general overview of the Gateway and its dimensions.
DIMENSIONS

re
se
t
2

18

tx

y
ewa
Gat
pr
in
to
ut
lin
e

20

ay
rx

52

226

1
al
ar
m

Gatew

al
ar
m

130

20
105.4

FRONT VIEW

166
7

REAR VIEW

Gateway

Front view buttons

18

1
2
m
m
ar
ar
al
al
rx

tx

t
se
re

modem

config.

rs422/485

Carel Net.

cod.

t
ou
e
int
pr
lin

relay

fuse

The table below shows the different front view buttons:


Button

Function

print out

No function

reset

It will reset the Gateway and restart the internal configuration


and external inquiry process of the address cards.

Part 1 System Outline

ESIE9903

Front view LED


indicators

System Outline

The table below describes the different LED indicators:


LED

Colour

indicates that ...

line

yellow

The power supply is on

alarm 1

red

An error in the configuration has been stored in


the buffered RAM

alarm 2

red

A malfunction in the communication between


the Gateway and the address card has occured,
probably due to an inconsistency with the initial
configuration

rx

green

Communication is OK (flashing)

tx

green

Communication is OK (flashing)

Refer to Fault Indications on page 4-4.

Connections

Technical data

The table below shows the different connectors:

Connector name

Type

Connect to ...

modem

9-pin
male

BMS/supervisory system with


RS-232 standard

Connecting the Gateway to


the BMS on page 2-11

RS-422/485

9-pin
female

BMS/supervisory system with


RS-485 standard

Connecting the Gateway to


the BMS on page 2-11

config.

9-pin
male

Configuration PC or terminal

Connecting the Gateway to


the Configuration Computer
on page 2-10

Carel Net.

9-pin
female

Address cards with RS-485


standard

Connecting an Address Card


in the Serial Line on page 2-4

fuse

fuse for 240 or 120 VAC

page 2-16

fuse for 24 VAC

Refer to ...

Intel 8032 microprocessor, 12 MHz

240 VAC factory standard power supply (can be changed into 24 VAC or 120 VAC (1))

Resident program, EPROM, 64 KB

(1) Refer to Changing to 24 or 120 VAC on page 2-15.

Part 1 System Outline

19

System Outline

11

1.6

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Outline of the Address Card in kit EKAC10A

Introduction

The address card EKAC10A will enable the chillers EUWA5-12H(C/D)(Z) and EUWY5-10H(C/D) to
communicate with the Gateway.

Address card kit

The address card kit consists of:

Illustration

one address card (type EKAC10A)

one connection cable to the chillers controller

one connection cable + one fused connection cable (power supply).

The illustration below shows the dimensions of the address card EKAC10A.

Serial module

88

compact

70

44

chiller

Connections on the
address card

64

The address card, installed on the chillers DIN rail (1), has to be connected to:

the chillers transfo for power supply (2)

the Gateway or another address card in the serial line (3)

the chillers controller (4).

(1) Refer to Installing the Address Card EKAC10A on page 2-5.


(2) Refer to Connecting the Address Card EKAC10A to the Transfo on page 2-7.
(3) Refer to Connecting an Address Card in the Serial Line on page 2-4.
(4) Refer to Connecting the Address Card EKAC10A to the Controller on page 2-6.

110

Part 1 System Outline

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1.7

System Outline

Outline of the Address Cards in the EKAC30A/60A/120A kits

Introduction

The address card in the EKAC30A/60A/120A kits will enable the Daikin chillers to communicate with
the Gateway.

Address card kits


and applicable
chillers

The table below gives the address card kits and the applicable chillers:
The address card kit ...

consist of ...

Applicable chillers

EKAC30A

one address card with connector

one connection wire to field rail.

EUWA15-30HD(Z)
EUWY15-30HD

one address card with connector

one connection wire to field rail.

two address cards with connectors

one connection wire to field rail

one connection wire for connecting


PCB A to PCB B.

EKAC60A

EKAC120A

Illustration

EUWA*40-60KA
EUWA*40-60KAX
EUW*40-100KX

EUWA*80-120KA
EUWA*80-120KAX
EUWA*160-200KX
EUW*120-200KX

The illustration below shows the dimensions of the address cards EKAC30A/60A/120A.

RX-/TX-

RX+/TX+

GROUND

M1

43

JS2

Connections into
the serial line

70

To connect the address card into the serial line the following connections have to be made:

from the address card to the chillers field rail (1)

from the field rail to the Gateway or another address card in the serial line (2).

(1) Refer to Connecting the Address Card EKAC30A/60A/120A to the Field Rail on page 2-9.
(2) Refer to Connecting an Address Card in the Serial Line on page 2-4.

Part 1 System Outline

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System Outline

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5

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Part 1 System Outline

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4
Part 2
Installation

Introduction

The purpose of this part is to tell you how to install, connect and configurate the system. The chillers
set up may differ slightly depending on the model.

2
3

Refer to the relevant Daikin chiller service manual if the screens described in this manual differ too
much from the screens on the chillers controller.

Overview

This part contains the following chapters:


Chapter

See ...

1 Installing and Connecting the System

page 2-3

2 Configuration

page 2-13

Part 2 Installation

21

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1
2
3
4
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Part 2 Installation

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Installing and Connecting the System

Part 2
1
1

Installing and Connecting the System

2
1.1

What Is in This Chapter?

Introduction

The purpose of this chapter is to tell you how to set up the system. The troubleshooting chapter refers
to this chapter to check correct installation and wiring.

Precautions
Observe the following precautions:

Do not install the Gateway near power cables or radio-transmitting sources.

Do not touch the electronic components with your fingers when manipulating internal jumpers.
Thus, you will prevent stray currents, which could irreparably damage the components.

Earth the Gateway casing to the stud identified by the appropriate yellow label.

Connect all wires correctly because erroneous connection could damage the entire system.

Ensure that the Gateway is switched off prior to inserting the cables into the connectors.

Strictly follow the instructions on the use of the relevant program during the configuration phase.

Keep the communication cables to link the chillers away from power cables to avoid interference.

Before installing
the Gateway

Before installing the Gateway ensure you have installed the address cards correctly. Follow the
instructions in the installation manuals of the address cards or use the pages listed in the table below.

Overview

This chapter covers the following topics:

Part 2 Installation

Topic

See ...

1.2 Connecting an Address Card in the Serial Line

page 2-4

1.3 Installing the Address Card EKAC10A

page 2-5

1.4 Connecting the Address Card EKAC10A to the Controller

page 2-6

1.5 Connecting the Address Card EKAC10A to the Transfo

page 2-7

1.6 Installing the Address Card EKAC30A/60A/120A

page 2-8

1.7 Connecting the Address Card EKAC30A/60A/120A to the Field Rail

page 2-9

1.8 Connecting the Gateway to the Configuration Computer

page 2-10

1.9 Connecting the Gateway to the BMS

page 2-11

23

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5

Installing and Connecting the System

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Connecting an Address Card in the Serial Line

Introduction

An address card (EKAC10A) or the field rail of an address card (EKAC30A/60A/120A) can be
connected to:

the Gateway

another address card.

The serial line must be terminated with the resistor (120 1/4 W) between the TX/RX+ and
TX/RX- terminals of the address card situated at the end of the network.

Example

The illustration below shows you a possible serial line connection to the Gateway.

3
RX-/TX-

GROUND

RX+/TX+

EKAC10A

Gateway

to serial line
GND TX+RX+ TX-RX1 2 3
Serial module

chiller

compact

modem

config.

rs422/485

Carel Net.

relay

fuse

45

EKAC30A

screw connector

197198199

9-pole male
field rail connection

197 198 199

5
Connecting an
address card in the
serial line

The table below shows where address cards must be connected in the serial line:
If the chiller is

then connect the address card (EKAC10A) or the field


rail of the address card (EKAC30A/60A/120A) to ...

the first in line,

the Gateway connector Carel Net..

the sole connection,

the Gateway connector Carel Net..

not the sole connection and is not


the first in line,

another address card or another field rail.

If you have to connect two address cards or field rails, use AWG20 or AWG22 shielded couple type
cables.

Connections

24

The table below shows you which connections must be made:


Gateway

EKAC10A

EKAC30A/60A/120A

9-pole male

screw connectors

field rail

1. GND

1. GND

197. GND

4. TX+

2. RX+

198. RX+

5. TX-

3. RX-

199. RX-

Part 2 Installation

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1.3

Installing and Connecting the System

Installing the Address Card EKAC10A

Introduction

Before the address card EKAC10A can be connected in the serial line, the EKAC10A module must be
installed on the chillers DIN-rail.

Installing the
address card

The illustration below shows you how to install the address card EKAC10A.

module
Serial

chiller

ct
compa

Installation
procedure

Removing the
address card

Part 2 Installation

Follow the steps in the table below to install the address card:
Step

Action

Turn the power off.

Place the address card on the upper side of the omega rail.

Push the bottom side of the address card until you hear it click into place.
The address card is now locked onto the omega rail.

4
5

Follow the steps in the table below should you wish to remove the address card:
Step

Action

Turn the power off.

Release the grey clip at the bottom of the address card using a screwdriver.

Pull the bottom side of the address card upwards.


The address card is now free from the rail.

25

Installing and Connecting the System

1
2

1.4

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Connecting the Address Card EKAC10A to the Controller

Introduction

The address card EKAC10A must be connected to the chillers controller.

Installation
procedure

Follow the steps in the table below to connect the address card to the controller:
Step

Action

Push the crimp terminal of the connection wire


in the 7-pin header on the upper side of the
address card.

Disconnect the cable from the right upper


socket on the rear panel of the controller.

Insert the crimp terminal into the 7-pin socket


as indicated in the illustration.

Reconnect the cable into the right upper


socket.

Illustration

4
5

26

Part 2 Installation

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1.5

Installing and Connecting the System

Connecting the Address Card EKAC10A to the Transfo

Introduction

The address card EKAC10A must be connected to the chillers transfo for power supply.

Illustration

The illustration below shows you how to connect the address card to the transfo.

2
12 11
G G0
power supply

Serial module

chiller

compact

50 51
fuse

50 51

Installation
procedure

Part 2 Installation

Follow the steps in the table below to connect the address card to the transfo:

Step

Action

Connect screw connection 11 G0 on the address card to terminal 50 on the main rail. Use
the supplied unfused connection wire.

Connect screw connection 12 G on the address card to terminal 51 on the main rail. Use
the supplied fused connection wire.

27

Installing and Connecting the System

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2

1.6

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Installing the Address Card EKAC30A/60A/120A

Introduction

Before the address card can be connected in the serial line, first it must be installed on the PCB(s).

Installing the
address card

The illustration below shows you how to install the address card EKAC30A/60A/120A.

Installation
procedure for
EKAC30A/60A

Follow the steps in the table below to install the address card:

3
4
5
Installation
procedure for
EKAC120A

Connections
between PCB A and
PCB B (EKAC120A)

28

Step

Action

Turn the power off before installing the address card.

Handle the address card by its edges as indicated in the illustration above.

Carefully place the address card with the socket into the 7-pin PCB header.

Units with two circuits have two PCBs. You have to install an address card on each PCB.
Follow the steps in the table below to install the address card:
Step

Action

Turn the power off before installing the address card.

Handle the address card by its edges as indicated in the illustration above.

Carefully place the address card with the socket into the 7-pin PCB header (PCB A).

Repeat steps 2 and 3 to install the address card on PCB B.

Connect the address card of PCB A to the address card of PCB B as listed below. Always
use the same screw connectors.

PCB A and PCB B of the chillers with 2 circuits must be connected as listed below:
PCB A

wire colour

PCB B

GROUND

red

GROUND

RX+/TX+

white

RX+/TX+

RX-/TX-

brown

RX-/TX-

Part 2 Installation

ESIE9903

1.7

Installing and Connecting the System

Connecting the Address Card EKAC30A/60A/120A to the Field Rail

EKAC30A/60A to
the field rail

The figure below shows you how to connect the address card EKAC30A/60A to the field rail.

RX-/TX-

RX+/TX+

The address card EKAC30A/60A/120A has to be connected to the field rail and this field rail has to be
connected in the serial line.

GROUND

Introduction

3
4

197198199

197 198 199

The figure below shows you how to connect the address card EKAC120A of PCB B to the field rail.

RX-/TX-

PCB B
RX+/TX+

PCB A

GROUND

EKAC120A of
PCB B to the field
rail

field rail terminal

197198199

197 198 199

Connections of the
EKAC30A/60A/120A

Part 2 Installation

field rail terminal

Connect as listed below:


Connection on the screw
connector

wire colour

Connection on the field rail

GROUND

grey

197

RX+/TX+

white

198

RX-/TX-

brown

199

29

Installing and Connecting the System

1
2

1.8

ESIE9903

Connecting the Gateway to the Configuration Computer

Introduction

To configurate the Gateway, you must first make a connection between the Gateway and the
configuration computer. Disconnect the link to the PC after configuration.

Illustration

The illustration below shows you how to connect the Gateway to the configuration computer.
25-pin
73
Configuration PC
Gateway
2
female

9-pin
female

52

modem

config.

rs422/485

Carel Net.

relay

fuse

35

The wires 2 and 3 are crossed.

Different cables

The configuration computer connection to the Gateway is made via the 9-pin male connector at the
back of the Gateway labelled config.. Two different cables can achieve connection:

a cable with a 9-pin female connector at both ends

a cable with one 9-pin female connector (to the Gateway) and one 25-pin female connector (to the
computer).

A program on a disk delivered with the kit can start the initial configuration once the cable connects
the Gateway to the computer.
Refer to Gateway Software Configuration (MSDOS program) on page 2-17.

Cable with one


25-pin female
connector

Cable with two


9-pin female
connectors

210

Make the connections as listed below:


Computer

Gateway (connector labelled 'config.')

25-pin female cable end

9-pin female cable end

2. TX

2. RX

3. RX

3. TX

7. GND

5. GND

Make the connections as listed below:


Computer

Gateway (connector labelled 'config.')

9-pin female cable end

9-pin female cable end

3. TX

2. RX

2. RX

3. TX

5. GND

5. GND

Part 2 Installation

ESIE9903

1.9

Installing and Connecting the System

Connecting the Gateway to the BMS

Introduction

Illustration RS-232

There are two possibilities for connecting the BMS to the Gateway:

using the RS-232 standard (for BMS using BACnet or Modbus-Jbus protocol)

using the RS-485 standard (only for BMS using Modbus-Jbus protocol).

The illustration below shows you how to connect with RS-232.


73
25-pin
2
BMS
female

9-pin
female

52

2
Gateway

modem

config.

rs422/485

Carel Net.

relay

fuse

35

The wires 2 and 3 are crossed.

RS-232 connection
(Modbus-Jbus and
BACnet)

The RS-232 connection to the supervisory BMS in Modbus-Jbus and BACnet is standard. The
Gateway using the BACnet protocol has no other options to make a connection with the BMS.
Make the RS-232 connection at the Gateway side to the 9-pin male connector labelled modem.

Connections depend on which cable you use.


Refer to the specifications of the supervisory BMS for other possible connection types. However, the
Gateway only manages the TX and RX signals.

A 25-pin female
connector

Two 9-pin female


connectors

Part 2 Installation

Make the connections as listed below:


Supervisory system

Gateway (connector labelled 'modem')

25-pin female cable end

9-pin female cable end

2. TX

2. RX

3. RX

3. TX

7. GND

5. GND

Make the connections as listed below:


Supervisory system

Gateway (connector labelled 'modem')

9-pin female cable end

9-pin female cable end

2. RX

3. TX

3. TX

2. RX

5. GND

5. GND

211

Installing and Connecting the System

Illustration RS-485

ESIE9903

The illustration below shows you how to connect with RS-485.


BMS

2
3

Gateway

RS-485 connection
(only for
Modbus-Jbus)

45

modem

config.

rs422/485

Carel Net.

relay

fuse

9-pin
male

For connection between Gateway and BMS using the Modbus-Jbus protocol the possible connections
are listed below:

Supervisory BMS

Gateway (connector labelled


RS-422/RS-485)
9-pin male cable end

The pinning from the supervisory BMS side is


omitted because it changes depending on the
particular supervisory BMS being utilised.

1. GND
4. TX+/RX+
5. TX-/RX-

The RS-485 connection diagram can only be used by Modbus-Jbus.

212

Part 2 Installation

ESIE9903

Configuration

Configuration

2.1

What Is in This Chapter?

Introduction

The purpose of this chapter is to tell you how to configure the Gateway and how to address the chillers
with the controller.

Overview

This chapter covers the following topics:

2
3

Topic

See ...

2.2 Gateway Hardware Configuration

page 2-14

2.3 Gateway Software Configuration (MSDOS program)

page 2-17

2.4 How to Read or Adjust BMS Parameter Settings with the Small Daikin Controller

page 2-19

2.5 Settings: Direct and User Parameters in the Small Daikin Controller

page 2-20

2.6 How to Read or Adjust BMS Parameter Settings with the Large Daikin Controller

page 2-22

2.7 e User Settings Menu in the Large Daikin Controller

page 2-23

4
5

Part 2 Installation

213

Configuration

2.2

Gateway Hardware Configuration

Introduction

ESIE9903

Enabling the used


connections

Configuration of the hardware must be performed to enable the Gateway:

to determine which connections towards the BMS and to the address cards there are used

to use the correct power supply.

To enable the connections that you want the Gateway to use, you have to set the jumpers A, B, C and
D on the Gateway PCB according to the table below:
place
jumper

in position

then ... protocol


can be used

RS-232 serial port


(modem) towards
the BMS

12

Modbus-Jbus or
BACnet

This way the RS-422/485


modes and respective port are
disabled.

RS-422/485 serial
port towards the
BMS

23

Modbus-Jbus or
BACnet

This way the RS-232 modes


and the respective modem port
are disabled.

output communication RS-485 at the


RS-422/485 port
from the Gateway to
the BMS

12

Modbus-Jbus

You can only enable output


communication RS-485 when
jumper A is in position 2-3.

communication from
the Gateway to the
chillers network in
RS-485 mode

12

Modbus-Jbus or
BACnet

This function uses the output of


the Carel. net port.

To enable ...

3
4
5

Remark

Other jumper positions will lead to error codes and communication malfunction.

Locating the
jumpers

The illustration below shows the Gateway PCB with the 4 jumpers.

12C BUS OPTION

1
2
3

jumper A
jumper B

1
2
3

jumper C
NO

jumper D

214

B 23

NC

Part 2 Installation

ESIE9903

Possible power
supply

Configuration

The Gateway can run off one of the following voltages:

24 VAC

120 VAC

240 VAC.

The Gateway itself uses 240 VAC 50/60 Hz.

Changing the
power supply

The illustration below shows the power supply on the PCB of the Gateway.

3
transformer
240V~

power
supply
unit

120V~

fuse

24V~

Changing to 24 or
120 VAC

5
Follow the instruction given below to change the 240 VAC to 24 or 120 VAC:
Step

Action

Disconnect the power cable from the mains.

Remove the Gateway cover.

Disconnect the cable end coming from the power supply and located at the position
marked with 240 V~.

Remove the cover from the position marked with:

Part 2 Installation

24 V~ and place it over the free connection (240 V~) when you want to change to
24 VAC power supply.

120 V~ and place it over the free connection (240 V~) when you want to change to
120 VAC power supply.

Connect the cable end, which youve disconnected in step 3, with the connection marked
with:

24 V~ when you want to change to 24 VAC power supply

120 V~ when you want to change to 120 VAC power supply.

215

Configuration

ESIE9903

Step

Action

240 VAC and 120 VAC use the same fuse (on the Gateway PCB):

type T time-delay

nominal current 250 mA

nominal voltage 250 V

sizes 5 x 20.

When you change the power supply to 24 VAC then replace the fuse with a fuse with the
following specifications:

3
7

type T time-delay

nominal current 315 mA

nominal voltage 250 V

sizes 5 x 20.

Tighten the nuts of the cover and ensure the chassis is grounded again.

4
5

216

Part 2 Installation

ESIE9903

2.3

Configuration

Gateway Software Configuration (MSDOS program)

Introduction

The Gateway must be configured before it can be used to transfer variables. Therefore a PC has to
be connected to the Gateway (1). The PC (field supplied) must have the following system
requirements:

3.0 or higher DOS operating system

RS232 serial port.

(1) Refer to Connecting the Gateway to the Configuration Computer on page 2-10.

Installation
procedure

To configure the Gateway from the PC follow the steps in the table below:

Step

Action

Insert the disk.

Run the program writemb0 (for Modbus-Jbus) or wrbaccnf (for BACnet).

Configure the parameters (see parameter writing).

When the configuration is successful the following message appears ***GATEWAY PROGRAMMED*** on the display.

Restart the Gateway by pressing the Gateway reset button.

Gateway
t
ou
e
int
pr
lin

Parameter writing

1
2
m
m
ar
ar
al
al
rx

tx

t
se
re

To write the parameters:

digitize for BACnet: a:\wrbaccnf parameter list <enter>

digitize for Modbus-Jbus: a:\writemb0 parameter list <enter>

Parameter list means the sequence of parameter selection with the following syntax:
parameter list = <com> <net_address> <n_of_slaves> <Carel_baud> <Gateway_baud> <stop>
<parity>

Parameter reading

To read the parameter selection:

digitize for BACnet: a:\rdbaccnf <enter>

digitize for Modbus-Jbus: a:\readmb0 <enter>

The PC screen displays the present Gateway configuration in which the parameters depend on the
software version.

Part 2 Installation

217

Configuration

Parameter
selections

ESIE9903

The table below shows the possible parameter selections:

2
3
4

parameter

Description

Possible selection

com

Communication serial port utilized by the configuration computer.

/COM1- /COM2

net_address

Address with which the BACnet or the Modbus-Jbus


sees the Gateway.

1-16

n_of_slaves

Max. number of slaves (address cards) connected


1-8 (for BACnet) -1-16 (for Modbus-Jbus) to the
Gateway. The first slave is always address 1, the
successive ones are numbered incrementally.

1-8 (for BACnet) - 1-16


(for Modbus-Jbus)

carel _baud

Baud rate of the address card/Gateway communication.

19200

gateway_baud

Baud rate of the supervisory BMS/Gateway communication.

600 - 1200 - 2400 4800 - 9600

stop

Bit stop in the supervisory BMS/Gateway communication.

1- 2

parity

Parity in the supervisory BMS/Gateway communication.

NONE - ODD - EVEN

If you only digitize wrbaccnf (for BACnet) or writemb0 (for Modbus-Jbus) without parameters or if
certain parameters are not defined, the DOS program will display the correct syntax to be used.
Parameter values must be separated from the next by means of a blank space.

These parameters are chosen in consultation with the supervisory BMS supplier.

Error messages
Refer to Troubleshooting on page 4-1 should one of the following error messages appear on-screen:

***ERROR READING GATEWAY CONFIGURATION***

***ERROR SENDING GATEWAY CONFIGURATION***

Example
The example below is a possible configuration command for the site on page 3-14:
a:\writemb0/COM1 1 4 19200 9600 1 NONE

218

Part 2 Installation

ESIE9903

2.4

Configuration

How to Read or Adjust BMS Parameter Settings with the Small Daikin Controller

Addressing
procedure

To address the chillers using the address card EKAC10A, proceed as follows:

START

Press p for five seconds.

Enter the user-password 22 using the u and d buttons.

Press s.

Select the HA parameter using the u and d buttons.

Press s to display the value.

Do you want to
adjust the value?

NO

YES
Adjust the value using the u and d buttons.

Press s to display the parameter.

Press p to save and exit.

STOP

After 5 seconds the display starts flashing when no buttons are pressed.

You can exit at every step by leaving the buttons untouched for 1 minute. The modifications will
not be saved.

Refer to Settings: Direct and User Parameters in the Small Daikin Controller on page 2-20 for an
overview of the parameters.

Part 2 Installation

219

Configuration

2.5

ESIE9903

Settings: Direct and User Parameters in the Small Daikin Controller

Introduction

The grey-filled boxes relate to the chillers addressing procedure with address card EKAC10A.
Refer to How to Read or Adjust BMS Parameter Settings with the Small Daikin Controller on
page 2-19.

Direct and user


parameters

direct parameters are used for the every day usage of the unit (for example to set the cooling and
heating temperature point and to read operational information)

user parameters provide advanced features (for example remote control).

Each parameter is defined by a code and a value.

How to access the


parameters

4
5

The digital controller provides direct and user parameters:

Parameter overview

220

To access the parameters, proceed as follows:


Hold the ... button down
for five seconds

to have access to

A password is

the direct parameters.

not required.

all parameters (direct and user).

required. Use 22.

In the table below you will find the description, the type, the code and the values of all of the
parameters:
Description

Type

Code

Default
Value

Limit values

Step
value

measurement unit (C or F)

user

0 C

0 or 1

cooling temperature set point

direct

r1

12.0 C

7.0 C to 25.0 C

0.1 C

cooling temperature difference

direct

r2

3.0 C

0.1 C to 11.0 C

0.1 C

heating temperature set point

direct

r3

40.0 C

25.0 C to 55.0 C

0.1 C

heating temperature difference

direct

r4

3.0 C

0.1 C to 11.0 C

0.1 C

outlet water temperature

direct

r6

read only

0.1 C

coil temperature

direct

r8

read only

0.1 C

not used

c4

10

not used

c5

00

not used

c6

time delay between the pump


start-up and the compressor
start-up

user

c7

20 s

0 to 150 s

1s

time delay between the unit


shutdown and the pump shutdown

user

c8

20 min

0 to 150 min

1 min

total running hours of the compressor

direct

c9

read only

1 hour

Part 2 Installation

ESIE9903

Configuration

Description

Type

Code

Default
Value

Limit values

Step
value

not used

ca

timer threshold for maintenance warning

user

cb

0 hours
(disabled)

0 to 10 000 hours

100 hours

total running hours of the pump

direct

cv

read only

1 hour

activation period of the buzzer

user

p4

1 min

0 min: buzzer
disabled

1-14 min:
buzzer
activation
period

15 min: buzzer
activated until
m button is
pressed

1
2

1 min

remote cool/heat

user

h6

0 or 1

remote start/stop

user

h7

0 or 1

controller keyboard lock (1)

user

h9

0 or 2: locked and
1 or 3: unlocked

units serial address

user

ha

1 to 16

not used

hb

4
5

(1) Never lock the keyboard. Unlocking is not possible with the same password. Refer to "Unlocking
the Keyboard" in the service manual for small Daikin chillers ESIE9806.
The following advanced functions are unavailable when you lock the keyboard:

Modifying direct and user parameters (parameters can be displayed but not modified).

Selecting cooling or heating mode.

Forcing a defrost cycle.

Resetting the timers.

Refer to the service manual for small Daikin chillers ESIE9806 for more information how to change
the parameters.

Part 2 Installation

221

Configuration

2.6

ESIE9903

How to Read or Adjust BMS Parameter Settings with the Large Daikin Controller

Addressing
procedure

To address the chillers using the address card EKAC30A/60A/120A, proceed as follows:
START (1)
Press the USER SETTINGS menu-button e.

Enter the password using the h button.

Press the j button.

Select screen 2 (see page 2-23) using the h button.


Select the parameter BMS CARD INSTALLED using the j button.

Change "BMS CARD INSTALLED" to "Y"using the h button.

Do you
want to save the
modifications?

NO

YES
Press j until the cursor stands in the left upper corner.
Select screen 5 (see page 2-24) and 6 (see page 2-25) using the h button.

Adjust the parameters in screen 5 (see page 2-24) and 6 (see page 2-25).

Press j until the cursor stands in the left upper corner.


Press any menu-button but j to leave the user settings menu.
STOP
(1) The display shows a screen of the last menu used.

222

Part 2 Installation

ESIE9903

2.7

Configuration

User Settings Menu in the Large Daikin Controller

Introduction

The grey-filled boxes relate to the chillers addressing procedure with address card
EKAC30A/60A/120A (1).
You need the password to enter this menu. The units leave the factory with password 1914. You can
also create your own password (2).
(1) Refer to How to Read or Adjust BMS Parameter Settings with the Large Daikin Controller on
page 2-22.

(2) Refer to the relevant Daikin chiller service manual.

Menu description

Screen 1

Screen 2

Part 2 Installation

This menu allows a full customizing of the units and displays the following nine screens:
Screen No.

Display

Description

ENTER PASSWORD

To enter the password.

REMOTE CONTROL

To activate remote control or BMS control.

CONTROL SETTINGS

To adjust and activate manual control mode.

THERM. SETTINGS

To adjust the thermostat settings.

BMS SETTINGS

To adjust the BMS settings

BMS BOARD
SETTINGS

To adjust the BMS board settings

LEAD-LAG SETTINGS

To adjust the lead-lag settings.

PUMP CONTROL

To control the pump.

SETPOINT PASSWORD

To assign password protection to the set points menu.

4
5

You need to enter the correct password before you can consult the screens in this menu:
Line No.

Display

Description

ENTER PASSWORD

screen title

PASSWORD: 0000

1914

This screen allows you to activate the remote control by BMS:


Possible settings

Line No.

Display

Description

REMOTE CONTROL

screen title

REMOTE ON/OFF

to activate remote start/stop

Y/N

BMS CARD INSTALLED

used to define if there is a BMS


address card

223

Configuration

Screen 3

ESIE9903

This screen allows you to modify the control settings:


Line No.

Display

Description

Possible settings

CONTROL SETTINGS

screen title

MODE

to select the control mode

INLET WATER CONTROL


OUTLET WATER CONTROL
MANUAL CONTROL

CIR1 /C1R2

capacity step circuit 1 / 2 (manual


mode)

0/25/40/70/100 %

F1/F2

2
3

Screen 4

OFF/LOW/MED/HIGH

This screen allows you to modify the thermostat parameters:


Lower
limit

Upper
limit

Step

Default

step length (a)

0.4

2.0

0.1

1.5

STEPDIFFERENCE ( C)

step difference (b)

0.2

0.8

0.1

0.5

LOADUP (30 s)

load up time (s)

15

300

180

LOADDOWN

load down time (s)

15

300

20

Line No.

Display

Description

THERM. SETTINGS

screen title

STPLENGTH ( C)

5
Screen 5

This screen allows you to activate the PC control mode and to modify the BMS settings:
Possible
settings

Line No.

Display

Description

BMS SETTINGS

screen title

BMS CONTROL ALLOWED

to allow BMS control

ADDRESS PCB A
ADDRESS PCB B

used to address circuits of the unit towards


the Gateway

00-31

PROTOCOL

indicates the communication protocol

CAREL

This screen will only be displayed if you mentioned that the optional BMS card is installed. You can do
this in screen 2.

224

Part 2 Installation

ESIE9903

Screen 6

Configuration

This screen allows you to adjust the BMS board settings:


Line No.

Display

Description

BMS BOARD
SETTINGS

screen title

SERIAL BOARD

to select the communication protocol


between the BMS and the Gateway

Possible settings

RS485 (default)

RS422
3

BAUD RATE

to select the baud rate for


communication between the BMS card
and the Gateway

19200 BPS (default)


9600
4800

2400
1200
This screen will only be displayed if you mentioned that the optional BMS card is installed. You can do
this in screen 2.

Screen 7

Screen 8

Part 2 Installation

This screen allows you to adjust the lead-lag settings:


Possible
settings

Line No.

Display

Description

LEAD-LAG SETTING

screen title

LEAD-LAG MODE

to select whether circuit 1 or circuit 2 starts


up first

AUTO
C1>C2
C2>C1

LEAD-LAG HOURS

time after which the other circuit should start


at next start-up

100-1000 H

EQUAL START-UP

to select if both circuits should go up in


capacity alternatingly

Y/N

This screen allows you to force the pump via the chillers controller and to adjust the pump lead and
lag time:
Possible
settings

Line No.

Display

Description

PUMP CONTROL

screen title

PUMP LEAD TIME

time to run the water pump before starting


up the chiller

0-180 S

PUMP LAG TIME

time to keep the pump on, after stopping the


chiller

0-180 S

225

Configuration

Screen 9

ESIE9903

This screen allows you to assign password protection to the set point menu:
Line No.

Display

Description

SETPOINT PASSWORD

screen title

PASSWORD NEEDED TO
CHANGE SETPOINTS

assign password protection to set point


menu

Possible
settings

Y/N

3
4
5

226

Part 2 Installation

ESIE9903

4
Part 3
Functional Description

Introduction

The purpose of this part is to give some general and some more specific information about the used
protocols, the implemented commands and the databases.

Overview

This part contains the following chapters:


Chapter

See ...

1 General

page 3-3

2 Implemented Commands in the Gateway

page 3-7

3 Database

page 3-11

33
4
5

Part 3 Functional Description

31

ESIE9903

33
4
5

32

Part 3 Functional Description

ESIE9903

General

Part 3
1
1

General

1.1

What Is in This Chapter?

Introduction

Overview

The purpose of this chapter is to give some general information and some references on the used
protocols.

33

This chapter covers the following topics:


Topic

See ...

1.2 Generalities on the Protocols

page 3-4

1.3 References to ASHRAE Manual of the BACnet Protocol

page 3-5

4
5

Part 3 Functional Description

33

General

1.2

ESIE9903

Generalities on the Protocols

BACnet
conformities

The reference to "BACnet protocol" has been defined in official documentation:

ANSI ASHRAE Standard 135-1995

Approved by the National Standards Institute December 19, 1995

The configuration is of the point-to-point type in RS-232.

Modbus-Jbus
conformities

33

The Modicon Modbus protocol implemented in the Gateway complies with the content of the
document:

Modicon Modbus Protocol

Reference Guide

March 1992, PI-MBUS-300 Rev. D

The implemented Modbus-Jbus protocol is of the RTU type based on times. The configuration is of the
multi-drop in RS-485 or point-to-point RS-232. The address sent into the Modbus packet addresses
the Gateway.

BACnet
communication
parameters

Modbus-Jbus
communication
parameters

34

The communication parameters between the supervisory system using the BACnet protocol and the
Gateway, selectable by the user, are listed below:
Parameter

Selectable value

baud rate

600 1200 2400 4800 9600

word bit no.

8 (fixed)

parity

NONE - ODD - EVEN

stop bit no.

12

The communication parameters between the supervisory system using the Modbus-Jbus protocol and
Gateway, selectable by the user, are listed below:
Parameter

Selectable value

baud rate

600 1200 2400 4800 9600

word bit no.

8 (fixed)

parity

NONE - ODD - EVEN

stop bit no.

12

Part 3 Functional Description

ESIE9903

1.3

General

References to ASHRAE Manual of the BACnet Protocol

ASHRAE manual

All pages mentioned below refer to the ASHRAE manual of the BACnet.

Characteristics

BACnet characteristics are listed in the table below:

Characteristics of
the Gateway

Errors and
messages

Examples

Chapter

Page

General information on the protocol structure

page 8-13

Detail on the protocol application layer

page 14-24

Description of the network layer

page 50-73

Data link layer Point-to-point

page 103-134

Description of the BACnet "objects"

from page 138

33

The Gateway Conformity Class, Object and Service characteristics are listed in the table below:
Chapter

Page

Error codes

page 313-317

Coding of the BACnet messages

page 322-334

Coding of the elements that constitute the messages (tags)

page 334-347

Formal description of the messages

from page 348

4
5

BACnet errors and messages are listed in the table below:


Chapter

Page

Error codes

page 313-317

Coding of the BACnet messages

page 322-334

Coding of the elements that constitute the messages (tags)

page 334-347

Formal description of the messages

from page 348

BACnet examples are listed in the table below:


Chapter

Page

Example of a BACnet message of the "ReadProperty" type

page 467

Example of a BACnet message of the "WriteProperty" type

page 475

Part 3 Functional Description

35

General

ESIE9903

33
4
5

36

Part 3 Functional Description

ESIE9903

Implemented Commands in the Gateway

Part 3
1
2

Implemented Commands in the Gateway

2.1

What Is in This Chapter?

Introduction

Overview

The purpose of this chapter is to provide further information concerning the implemented commands
in the Gateway.

33

This chapter covers the following topics:


Topic

See ...

2.2 Protocol

page 3-8

2.3 Implemented Commands

page 3-9

4
5

Part 3 Functional Description

37

Implemented Commands in the Gateway

2.2

ESIE9903

Protocol

BACnet

Implemented BACnet protocol commands correspond to the Conformity Classes 1 and 2, namely
ReadProperty and WriteProperty. With these functions, it is possible to read and write a single value
at a time.

Modbus-Jbus

The software commands of the Modbus-Jbus protocol, ensure the compatibility between Modbus and
Jbus.
The data representation of the Modbus-Jbus protocol:

digital data

analogue data.

33
Digital data
Modbus-Jbus

'0' for OFF

'1' for ON.

All the digital variables are assigned to bit of consecutive registers, each one having:

4
5

Data is coded by a single digit:

Analogue data
Modbus-Jbus

the lower-address variable assigned to the less significant bit

the higher-address variable assigned to the most significant bit.

An analogue value is represented by a 16-bit register in binary notation in complement on two with:

the most significant part on the byte of higher address

the less significant part on the byte of lower address.

Example: the value 10.0 is represented as 0064H


The Gateway operates on registers where one register must be considered at 16-bit.

38

Part 3 Functional Description

ESIE9903

2.3

Implemented Commands in the Gateway

Implemented Commands

In the Gateway
program

The implemented commands in the Gateway program are listed below:


Modbus command

Meaning

Notes

read coil/input status

obtains current status (ON/OFF) of a group of


logic coils or discrete input

read coil/input status

obtains current status (ON/OFF) of a group of


logic coils or discrete input

read holding or input


registers

obtains current binary value in one or more


holding registers

read holding or input


registers

obtains current binary value in one or more


holding registers

force single coil

forces single coil to ON or OFF states

preset single register

places a specific binary value into a holding


register

15

force multiple coils

forces a series of consecutive logic coils to


defined ON or OFF states

16

preset multiple registers

places specific binary values into a series of


consecutive holding registers

33
4

Due to the variety of chillers with installed address cards no distinction is made between input
variables (read only) and output variables (read/write) so that the knowledge of the database and
its management depends on the part present on the supervisory system.

Due to the generality of the system, the Gateway answers in the same way to various Modbus
commands.

Part 3 Functional Description

39

Implemented Commands in the Gateway

ESIE9903

33
4
5

310

Part 3 Functional Description

ESIE9903

Database

Part 3
1
3

Database

3.1

What Is in This Chapter?

Introduction

The purpose of this chapter is to give further information about on database creation.

Overview

This chapter covers the following topics:

33

Topic

See ...

3.2 Database creation

page 3-12

3.3 The Address Card EKAC10A Database

page 3-16

3.4 The Address Card EKAC30A Database

page 3-18

3.5 The Address Card EKAC60A Database

page 3-21

3.6 The Address Card EKAC120A Database

page 3-24

4
5

Part 3 Functional Description

311

Database

3.2

ESIE9903

Database creation

Introduction

The supervisory BMS and the address cards communicate through a fixed set of variables, also called
address numbers.
These variables are transferred from:

From the address


card to the Gateway

33
4

From the Gateway


to the supervisory
BMS

each address card database to the Gateway, where they are put in the Gateway database

the Gateway database to the supervisory BMS.

The variables from each address card database can be digital, analogue or integer. The maximum
number of transferable variables from an address card to the Gateway is given below:
Variable type

Maximum number

digital

200

analogue

128

integer

128

The BACnet and Modbus-Jbus protocols do not distinguish between analogue and integer variables.
Therefore variables leaving the Gateway to the BMS can only be digital or analogue.
The analogue and integer variables of the address card database are in the Gateway database put
together in the analogue variables. The old analogue variables are numbered from 1 to 128 and the
old integer variables from 129 to 256.

The maximum number of transferable variables from the Gateway to the supervisory BMS is given
below:
Variable type

Maximum number

Corresponding BACnet
object

digital

200

binary value

analogue

256

analogue value

If requested by the supervisory BMS, the Gateway sends out the variables that are not present on the
machine with the value 0.
This way, extra inline traffic is created, but the generality of the application is saved. The database is
dimensioned for the address card with the largest number of variables.

Example EKAC10A
database

The table below shows an example of a digital, an analogue and an integer variable for the address
card EKAC10A:
Parameter

Variable
type

Address
number

Read/
write

digital

47

analogue
integer

312

Comment

Direct/
user

Name

Description

r/w

H7

Enable/disable "remote on/off"


digital input

13

r/w

r4

Heating difference

38

r/w

H9

Lock of user & direct parameters

1=enable
0=disable

0=keyboard disabled
1=keyboard enabled

Part 3 Functional Description

ESIE9903

Gateway database
creation

Database

To create a database that can be implemented in a Modbus-Jbus or a BACnet supervisor proceed as


follows:

The digital variables are transferred with their addresses to the Gateway (Modbus-Jbus or BACnet)
database. In the Modbus-Jbus database they are read using the commands 1 or 2 (1).

The analogue variables are transferred with their addresses to the Gateway (Modbus-Jbus or
BACnet database). In the Modbus-Jbus database they are read using the commands 3 or 4 (1).

The integer variables are transferred with their addresses on top of the analogue variables to the
Gateway (Modbus-Jbus or the BACnet) database. In the Modbus-Jbus database they are read
using the commands 3 or 4 (1).

(1) Refer to Implemented Commands on page 3-9.

Gateway database
diagram

The creation of a Gateway database from address card databases (slave n databases) is given below.

Slave n database (for each PCB address)

33

Gateway database
Digital variables

1
200
1
128
1
128

1
Digital variables

200
Analog variables

400
...
(n-1)*200

Integer variables

Analogue variables
1
256
512
...
(n-1)*256
(n-1)*256+128

Modbus supervisor

In the Modbus supervisor, the operator must reserve 25 bytes for the digitals (200 digital variables)
and 512 bytes for the analogues (128 analogue variables and 128 integer variables) for a total of 456
variables for each address card.

Part 3 Functional Description

313

Database

Address list
creation illustration

ESIE9903

The illustration below shows the Daikin chillers and the BMS.
BMS

Gateway

pr

t
ou
int

e
lin

1
2
m
m
ar
ar
al
al
rx

tx

t
se
re

Serial module

chiller

compact

33

Address 1
EUWY10HCW1

4
Address 2

EUWAT50KAY1

PCB A: Address 3

EUWT200KXY1

Gateway database
creation: digital
variables

PCB B: Address 4

The Gateway database creation for the digital variables in the illustration above is herewith given:
Unit

Address towards
the Gateway

Assigned address in the Gateway database


(digital variables)

EUWY10HCW1

001 200

EUWAT50KAY1

201 400

PCB A

401 600

PCB B

601 800

EUWT200KXY1

314

Part 3 Functional Description

ESIE9903

Gateway database
creation: analogue
variables

Database

The Gateway database creation for the analogue variables in the illustration above is herewith given:

Unit

Address towards
the BMS

Assigned address in
the Gateway database
(analogue variables)

EUWY10HCW1

001 128

Analogue

129 256

Integer

257 384

Analogue

385 512

Integer

513 640

Analogue

641 768

Integer

769 896

Analogue

897 1025

Integer

EUWAT50KAY1

Variable type in the


address card database

EUWT200KXY1
PCB A

PCB B

33
4
5

Part 3 Functional Description

315

Database

3.3

The Address Card EKAC10A Database

Introduction

The BMS or supervisory system and the address card communicate through a fixed set of variables,
also called address numbers. Information about the digital, integer and analogue variables that the
BMS or supervisory system can read from, or write to, the chillers address card is given in this section.

Digital variables

The table below shows the digital variables:

Address

33
4
5

ESIE9903

Read
/write

Parameter
Direct/ user

Name

1
2
5

r/w
r/w
r

H1

6
8
9

r
r
r

L1
FL
E3

10
11
12
13
14
15
17
18
19
21
22
25
26
28
29
30
31

r
r
r
r
r
r
r
r
r
r
r
r
r
r
r
r
r

E2
E1
n1
EP
EE
EL
d1
r1
A1
EO
EU

32
33
40
47

r
r
r/w
r/w

316

U
U

/d
H7

Comment
Description

Cooling or Heating
On or off
Alarm: high pressure or discharge protector or
overcurrent
Alarm: evaporating temperature thermostat
Alarm: flow switch
Alarm
Alarm
Alarm
Warning: compressor requires maintenance
Alarm: EEPROM defective
Alarm: EEPROM defective
Alarm: power supply has unusual noise
Defrost cycle
Warning: defrost cycle not completed
Alarm: anti-freeze
Alarm: supply voltage is high
Alarm: supply voltage is low
Output of pump
Output of compressor
Output of reversing valve
Output of alarm
Output of fan
Input of high pressure or discharge protector or
overcurrent alarm
Input of evaporating temperature thermostat alarm
Input of remote on/off
Measurement unit of temperature
Enable/disable remote on/off digital input

EUWA510HB(Z)

EUWY510HB*

1=cooling 0=Heating
1=on 0=off
1= alarm 0=no alarm
1= alarm 0=no alarm
1= alarm 0=no alarm
Ambient
Coil
temperature
temperature

1= warning 0=no warning


1= alarm 0=no alarm
1= alarm 0=no alarm
1= alarm 0=no alarm
1= active 0=not active
1= warning 0=no warning
1= alarm 0=no alarm
1= alarm 0=no alarm
1= alarm 0=no alarm
1=on 0=off
1=on 0=off
1=on 0=off
1=on 0=off
1=on 0=off
1= closed 0=open
1= closed 0=open
1= closed 0=open
1=enable 0=disable

Part 3 Functional Description

ESIE9903

Database

Integer variables
Address

Read
/write

The table below shows the integer variables:


Parameter
Direct/ user

Name

Comment
Description

12

r/w

c7

13

r/w

c8

14
15
16
32
38

r
r/w
r
r/w
r/w

D
U
D
U
U

c9
cb
cC
P4
H9

Time delay between the pump startup and compressor


startup
Time delay between unit shutdown and the pump
shutdown
Total running hours of the compressor
Timer threshold for maintenance warning
Total running hours of the pump
Enable or disable buzzer
Lock of user & direct parameters

39

HA

Serial address

Analogue variables
Address Read
/write

1
2
3
10
11
12
13

r
r
r
r/w
r/w
r/w
r/w

0= keyboard disabled
1= keyboard enabled

33

The table below shows the analogue variables:


Parameter

Direct/ user

D
D
D
D

Part 3 Functional Description

Name

r1
r2
r3
r4

Description

Analogue input 1
Analogue input 2
Analogue input 3
Cooling setpoint
Cooling difference
Heating setpoint
Heating difference

Comments
EUWA5-10HB(Z)
EUWY5-10HB

Ambient temperature

Coil temperature

317

Database

3.4

ESIE9903

The Address Card EKAC30A Database

Introduction

The BMS or supervisory system and the address card communicate through a fixed set of variables,
also called address numbers. Information about the digital, integer and analogue variables that the
BMS or supervisory system can read from, or write to, the chillers address card is given in this section.
1. If there is referred to a circuit the following syntax is used:
X/Y: circuit X of EUWA/Y 15-20HB(Z): these chillers have a maximum of 2 circuits
circuit Y of EUWA/Y25-30HB(Z): these chillers have a maximum of 3 circuits
2. For all possible values of user settings, refer to the chillers operation manual.

33
4
5

318

Part 3 Functional Description

ESIE9903

Database

Digital variables
Address

The table below shows the digital variables:

Read
/write

Description

1
2
3
4

r
r
r
r

Digital input 1
Digital input 2
Digital input 3
Digital input 4

5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54

r
r
r
r
r
r
r
r
r
r
r
r
r
r
r
r
r
r
r
r
r
r
r
r
r
r
r
r
r
r
r
r
r
r
r
r
r
r
r
r
r
r
r
r
r
r
w

Digital input 5
Digital input 6
Digital input 7
Digital input 8
Digital input 9
Digital input 10
Digital input 11
Digital output 1
Digital output 2
Digital output 3
Digital output 4
Digital output 5
Digital output 6
Digital output 7
Digital output 8
Digital output 9
Digital output 10
Digital output 11
Digital output 12
Digital output 13
Cooling/heating mode
Unit status
Freeze up circuit 1/1 active
Freeze up circuit -/2 active
Freeze up circuit 2/3 active
Circuit 1/1 safety active
Circuit -/2 safety active
Circuit 2/3 safety active
Manual mode active
Load up timer active
Load down timer active
Start timer active
Flow start timer
Flow stop timer
Guard timer compressor 1/1 active
Guard timer compressor -/2 active
Guard timer compressor 2/3 active
Anti-recycling time compressor 1/1 active
Anti-recycling time compressor -/2 active
Anti-recycling time compressor 2/3 active
Defrost busy compressor 1/1
Defrost busy compressor -/2
Defrost busy compressor 2/3
Compressor 1/1 off for defrost of other circuit
Compressor -/2 off for defrost of other circuit
Compressor 2/3 off for defrost of other circuit
On-off command

55

Cool-heat selection command

Part 3 Functional Description

Comments
EUWA15-30HB(Z)
Safety circuit 1/1
Safety circuit -/2
Safety circuit 2/3
-

EUWY15-30HB

Remote cooling/heating
selection

Flow switch
Defrost circuit 1/1
Defrost circuit -/2
Defrost circuit 2/3
Dual setpoint
Remote on/off
Reverse phase protector
Compressor 1/1
Compressor -/2
Compressor 2/3
LP bypass circuit 1/1
LP bypass circuit -/2
Pump
General Alarm
System on
Fanspeed 1 (ry1)
Fanspeed 2 (ry2)
Fanspeed 3 (ry3)
Lp bypass circuit 2/3
Evaporator heater
Reversing valve
0=heating 1=cooling
1=on 0=off
1=yes 0=no
1=yes 0=no
1=yes 0=no
1=yes 0=no
1=yes 0=no
1=yes 0=no
1=yes 0=no
1=not zero 0=zero
1=not zero 0=zero
1=not zero 0=zero
1=not zero 0=zero
1=not zero 0=zero
1=not zero 0=zero
1=not zero 0=zero
1=not zero 0=zero
1=not zero 0=zero
1=not zero 0=zero
1=not zero 0=zero
1=yes 0=no
1=yes 0=no
1=yes 0=no
1=yes 0=no
1=yes 0=no
1=yes 0=no
If 1 is written, then toggle status of the unit.
After this action the controller resets this parameter
If 1 is written, then toggle
status of the unit. After this
action the controller resets this
parameter

319

33
4
5

Database

Integer variables
Address

33
4
5

ESIE9903

The table below shows the integer variables:

Read/
write

Description

1
2
3
4
5

r
r
r
r
r

6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
27

r
r
r
r
r
r
r
r
r/w
r/w
r/w
r/w
r/w
r/w
r/w
r/w
r

28

Cooling only/heat pump unit

29

Unique eprom parameter

30
31

r
r

Eprom version (higher part)


Eprom version (lower part)

Actual step number


Enable of remote chiller-heat pump
Enable of remote on/off
Enable write BMS
Unit type

Refrigeration type
Manufacturer number 1
Manufacturer number 2
Manufacturer number 3
Manufacturer number 4
Manufacturer number 5
Manufacturer number 6
Manufacturer number 7
Total steps number
Manual setting of compressor 1/1
Manual setting of compressor -/2
Manual setting of compressor 2/3
Manual setting of fans
Load up time
Load down time
Running mode
Water/air-cooled unit

Analogue variables
Address

Read
/write

1
2
3
4
5
6
7
8
9
10
11
12

r
r
r
r
r
r
r/w
r/w
r/w
r/w
r/w
r/w

320

Comment
EUWA15-30HB(Z)

EUWY15-30HB

Actual step number


User setting
User setting
User setting
0=EUWA15
4=EUWY15
1=EUWA20
5=EUWY20
2=EUWA25
6=EUWY25
3=EUWA30
7=EUWY30
0=R22 1=R407C
First digit
Second digit
Third digit
Fourth digit
Fifth digit
Sixth digit
Seventh digit
User setting
User setting in manual mode
User setting in manual mode
User setting in manual mode
0=very high, 1=high, 2=medium , 3=low
User setting
User setting
0=auto, 1=manual
0=air-cooled unit
1=water-cooled unit
0=cooling only
1= heat pump
0= EUWA/Y15-30HB
1= EUWA*40-60KAX
2= EUWA*80-120KAX
3= EUW*40-100KX
4= EUW*120-200KX
5= EUWA*160-200KX
1=V1
(V1.012)
Example 12
(V1.012)

The table below shows the analogue variables:


Description

Comment
EUWA15-30HB(Z)

Analogue input
Analogue input
Analogue input
Analogue input
Analogue input
Minimum outlet water
Step length
Step difference
Cooling setpoint 1
Cooling setpoint 2
Heating setpoint 1
Heating setpoint 2

EUWY15-30HB

Inlet water temperature


Outlet water temperature circuit 1/1
Outlet water temperature circuit -/2
Outlet water temperature circuit 2/3
Ambient temperature
Factory setting
User setting
User setting
User setting
User setting
User setting
User setting

Part 3 Functional Description

ESIE9903

3.5

Database

The Address Card EKAC60A Database

Introduction

The BMS or supervisory system and the address card communicate through a fixed set of variables,
also called address numbers. Information about the digital, integer and analogue variables that the
BMS or supervisory system can read from, or write to, the chillers address card.
1. If there is referred to a circuit the following syntax is used:
X/Y: circuit X of EUWA/Y 15-20HB(Z)*: these chillers have a maximum of 2 circuits
circuit Y of EUWA/Y25-30HB(Z)*: these chillers have a maximum of 3 circuits
2. For all possible values of user settings, refer to the chillers operation manual.

Digital variables
Address
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
36
37
38
39

Read/
write
r
r
r
r
r
r
r
r
r
r
r
r
r
r
r
r
r
r
r
r
r
r
r
r
r
r
r
r
r
r
r
r
r
w
r
r
r
r

The table below shows the digital variables:


Description
Unit status
Enable remote on/off
Unit safety active
Digital input 1
Digital input 2
Digital input 3
Digital input 4
Digital input 5
Digital input 6
Digital input 7
Digital input 8
Digital input 9
Digital input 10
Digital input 11
Digital output 1
Digital output 2
Digital output 3
Digital output 4
Digital output 5
Digital output 6
Digital output 7
Digital output 8
Digital output 9
Digital output 10
Digital output 11
Digital output 12
Digital output 13
Circuit safety active
Guard timer active
Start timer active
Anti-recycling timer active
Load up timer active
Load down timer active
On/off command
High pressure setback active
Digital input 12
25% installed
V-A meter installed

Part 3 Functional Description

33

Comments
EUWA*40-60KA(X)
EUW*40-100KX
1=On 0=Off
1=Yes 0=No
1=Yes 0=No
Low pressure switch
High pressure switch
Reverse phase protector
Overcurrent
Discharge thermal protector
Compressor thermal protector
Flow switch
Bypass
Dual setpoint
Digital input remote on/off
Emergency
Star
Delta
Compressor status
Pump
Alarm status
12%
25%
40%
Fan 1
Fan 2
Fan 3
Evaporator heater
70%
1=yes 0=no
1=not zero 0=zero
1=not zero 0=zero
1=not zero 0=zero
1=not zero 0=zero
1=not zero 0=zero
If 1 is written, then toggle status unit. After this action the controller resets this parameter
0=not active 1=active
Enable/disable limitation
0=no 1=yes
0=no 1=yes

321

4
5

Database

Integer variables

Address

33
4
5

ESIE9903

The table below shows the integer variables:

Read/
write

Description

1
2
3
4
5

r
r
r
r
r

Enable write BMS


Running hours compressor (higher part)
Running hours compressor (lower part)
Actual fan step
Status of compressor (if on) for readout in mask

Status of compressor (if off) for readout in mask

Unit type

8
9
10
11
12
13
14
15
16
17
18

r
r
r
r
r
r
r
r
r
r
r/w

Refrigeration type
Manufacturer number 1
Manufacturer number 2
Manufacturer number 3
Manufacturer number 4
Manufacturer number 5
Manufacturer number 6
Manufacturer number 7
Actual thermostat step
Maximum number of thermostat step
Manual setting of compressor

19

r/w

Manual setting of fans

20
21
22
23
24

r/w
r/w
r/w
r/w
r/w

Load up time in outlet control


Load down time in outlet control
Load up time in inlet control
Load down time in inlet control
Running mode

27

Water/air-cooled unit

28

Cooling only/heat pump

29

Unique eprom parameter

30
31

r
r

Eprom version (higher part)


Eprom version (lower part)

322

Comments
EUWA*40-60KA(X)
User settings
(00000)
(00000)
0=off,1=low,2=med,3=high
0= ON 12 star
1= ON 12% delta
2= ON 25% delta
3= ON 40% delta
4= ON 70% delta
5= ON 100% delta
0= OFF Can startup
1= OFF Timers busy
2= OFF Disabled (contact)
3= OFF safety active
4= OFF bypass mode
0=EUWA*40J* 1=EUWA*50J*
2=EUWA*60J* 3=EUWA*40K*
4=EUWA*50K* 5=EUWA*60K*
0=R134a 1=R22
First digit
Second digit
Third digit
Fourth digit
Fifth digit
Sixth digit
Seventh digit
0,1,2,3,4
3,4
User settings manual mode:
If 25% is installed:
0=0%, 1=25%,2=40%,
3=70%,4=100%
User settings manual mode
0=off,1=low,2=med,3=high
User setting (thermostat)
User setting (thermostat)
User setting (thermostat)
User setting (thermostat)
0=inlet, 1=outlet, 2=manual

EUW*40-100KX

0= OFF Can startup


1= OFF Timers busy
2= OFF 0% (Limit contact)
3= OFF safety active
4= OFF bypass mode
0=EUW*40K* 1=EUW*60K*
2=EUW*80K* 3=EUW*100K*

If 25% not installed:


0=0%,1=40%,
2=70%,3=100%
-

0=cooling inlet, 1=cooling outlet,


2=cooling manually, 3= heating
inlet, 4=heating manually, 5=double
thermostat inlet, 6=double
thermostat manually

0=air-cooled unit
1=water-cooled unit
0=cooling only
1=heat pump
0= EUWA/Y15-30HB
1= EUWA*40-60KA(X)
2= EUWA*80-120KA(X)
3= EUW*40-100KX
4= EUW*120-200KX
5= EUWA*160-200KX
1=V1
(V1.012)
Example 12
(V1.012)

Part 3 Functional Description

ESIE9903

Database

Analogue variables
Address

Read
/write

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21

r
r
r
r
r
r
r
r
r
r
r
r/w
r/w
r/w
r/w
r/w
r/w
r/w
r/w
r/w
r/w

The table below shows the analogue variables:


Description

Analogue input 2
Analogue input 3
Analogue input 1
Analogue input 7
Analogue input 8
Converted analog input 7
Converted analog input 8
Analogue input 6
Analogue input 5
Actual setpoint
Minimum outlet water
Inlet setpoint 1 cooling
Inlet setpoint 2 cooling
Outlet setpoint 1 cooling
Outlet setpoint 2 cooling
Step length in inlet control
Step difference in inlet control
Step length in outlet control
Step difference in outlet control
Inlet setpoint 1 heating
Inlet setpoint 2 heating

Comments
EUWA*40-60KA(X)
EUW*40-100KX
Inlet evaporator temperature
Outlet evaporator temperature
Ambient temperature
Inlet condenser temperature
Low pressure
High pressure
High pressure converted in temperature
Low pressure converted in temperature
Voltage (only if V-A option is installed else value 99.0)
Current (only if V-A option is installed else value 99.0)
User setting (In/outlet setpoint 1 or 2)
Factory setting
User setting
User setting
User setting
User setting
User setting
User setting
User setting
User setting
User setting
User setting

33
4
5

Part 3 Functional Description

323

Database

3.6

ESIE9903

The Address Card EKAC120A Database

Introduction

The BMS or supervisory system and the address card communicate through a fixed set of variables,
also called address numbers. Information about the digital, integer and analogue variables that the
BMS or supervisory system can read from, or write to, the chillers address card is given in this section.
These chillers have two PCBs: PCB A & B.
PCB A: General parameters and circuit 1 parameters
PCB B: Circuit 2 parameters
If a parameter is marked with X in column of PBC A or B, then the parameter is present on the marked
PCB.

33
4
5

324

Part 3 Functional Description

ESIE9903

Database

Digital variables
Address

The table below shows the digital variables:

Read/ A
write

1
2
3
4
5
6
7
8
9
10

r
r
r
r
r
r
r
r
r
r

X
X
X
X
X
X
X
X
X
X

X
X
X
X
X
X
X

11

12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34

r
r
r
r
r
r
r
r
r
r
r
r
r
r
r
r
r
r
r
r
r
r
w

X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X

36
37

r
r

38
39

r
r

X
X

X
X
X
X
X
X
X
X
X
X
X
X
X
X
X

Description

Comments

EUWA*80-120*KA(X)
EUWA*160-200KX
1=on 0=off
1=yes 0=no
1=yes 0=no
Low pressure switch
High pressure switch
Reverse phase protector
Overcurrent
Discharge thermal protector
Compressor thermal protector
PCB A:
PCB B:
PCB A:
PCB B:
Flow switch Enable/
Flow
Disable C1 switch
Digital input 8
PCB A:
PCB B:
PCB A:
PCBB:
Bypass
Enable/
Bypass
disable C2
Digital input 9
Dual setpoint
Digital input 10
Digital input remote on/off
Digital input 11
Emergency
Digital output 1
Star
Digital output 2
Delta
Digital output 3
Compressor status
Digital output 4
Pump
Digital output 5
Alarm status
Digital output 6
12%
Digital output 7
25%
Digital output 8
40%
Digital output 9
Fan 1
Fan 1
Digital output 10
Fan 2
Fan 2
Digital output 11
Fan 3
Fan 3
Digital output 12
Evaporator heater
Evaporator heater
Digital output 13
70%
Circuit safety active
1=yes 0=no
Guard timer active
1=not zero 0=zero
Start up timer active
1=not zero 0=zero
Anti-recycling timer active
1=not zero 0=zero
Load up timer active
1=not zero 0=zero
Load down timer active
1=not zero 0=zero
On/off command
If 1 is written, then toggle status of the unit.
After this action the controller resets this parameter
High pressure setback active 0=not active 1=active
Digital input 12
Enable/disable capacity
limitation
25% installed
0=no 1=yes
V-a meter installed
0=no 1=yes
Unit status
Enable remote on/off
Unit safety active
Digital input 1
Digital input 2
Digital input 3
Digital input 4
Digital input 5
Digital input 6
Digital input 7

Part 3 Functional Description

EUW*120-200KX

PCB A:
PCB B:
Flow switch PCB A:
Bypass

33

PCB B:
-

4
5

Enable/disable capacity
limitation

325

Database

Integer variables
Address

33

ESIE9903

The table below shows the integer variables:

Read/ A
write

1
2

r
r

X
X

4
5

r
r

X
X

X
X

8
9
10
11
12
13
14
15
16
17

r
r
r
r
r
r
r
r
r
r

X
X
X
X
X
X
X
X
X
X

18

r/w

4
5

19

r/w

20
21

r/w
r/w

X
X

22
23
24
27

r/w
r/w
r/w
r

X
X
X
X

28

29

30
31

r
r

X
X

326

Description
Enable write BMS
Running hours compressor
(higher part)
Running hours compressor
(lower part)
Actual fanstep
Status of compressor (if on) for
readout in mask

Comments
EUWA*80-120*KA(X)*
User settings
(00000)

EUWA*160-200KX*

EUW*120-200KX*

(00000)

0=off,1=low,2=med,3=high
0= ON 12 star
1= ON 12% delta
2= ON 25% delta
3= ON 40% delta
4= ON 70% delta
5= ON 100% delta
X Status of compressor (if off) for 0= OFF Can startup
readout in mask
1= OFF Timers busy
2= OFF Disabled (contact)
3= OFF safety active
4= OFF bypass mode
Unit type
0=EUWA*80J
1=EUWA*100J
2=EUWA*120J
3=EUWA*80K
4=EUWA*100K
5=EUWA*120K
Refrigeration type
1=R22 0=R134a
Manufacturer number 1
First digit
Manufacturer number 2
Second digit
Manufacturer number 3
Third digit
Manufacturer number 4
Fourth digit
Manufacturer number 5
Fifth digit
Manufacturer number 6
Sixth digit
Manufacturer number 7
Seventh digit
Actual thermostat step
0,1,2,3,4,5,6,7,8
Maximum number of
7,8
thermostat step
X Manual setting of compressor
User settings manual mode
If 25% is installed
0=0%, 1=25%,2=40%,
3=70%,4=100%
X Manual setting of fans
User settings manual mode
0=off,1=low,2=med,3=high
Load up time in outlet control
User setting (thermostat)
Load down time in outlet
User setting (thermostat)
control
Load up time in inlet control
User setting (thermostat)
Load down time in inlet control User setting (thermostat)
Running mode
0=inlet 1=outlet 2=manual
Water/air cooled unit
0=aircooled unit
1=watercooled unit
Cooling only/heat pump
0=cooling only
1= heat pump
Unique eprom parameter
0= EUWA/Y15-30HB(Z)
1= EUWA*40-60KA(X)
2= EUWA*80-120KA(X)
3= EUW*40-100KX
4= EUW*120-200KX
5= EUWA*160-200KX
Eprom version (higher part)
1=V1
(V1.012)
Eprom version (lower part)
Example 12
(V1.012)

0= OFF Can startup


1= OFF Timers busy
2= OFF 0% (Limit)
3= OFF safety active
4= OFF bypass mode
5=EUWA*160K
6=EUWA*180K
7=EUWA*200K

0= OFF Can startup


1= OFF Timers busy
2= OFF 0% (Limit)
3= OFF safety active
4= OFF bypass mode
0=EUW*120K
1=EUW*140K
2=EUW*160K
3=EUW*180K
4=EUW*200K

If 25% not installed


0=0%,1=40%,
2=70%,3=100%

Part 3 Functional Description

ESIE9903

Database

Analogue variables
Address

Read/ A
write

The table below shows the analogue variables:


B

1
2

r
r

X
X

4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21

r
r
r
r
r
r
r
r
r/w
r/w
r/w
r/w
r/w
r/w
r/w
r/w
r/w
r/w

X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X

X
X
X
X
X

Comments
EUWA*80EUWA*160-200KX
EUW*120-200KX
120*KA(X)
Analogue input 2
Inlet evaporator temperature
Analogue input 3
PCB A
PCB B Outlet evaporator temp of Outlet evaporator temp of
Outlet
circuit
circuit
evaporator
temp.
Analogue input 1
PCB A
PCB B PCB A
PCB B
PCB A
PCB B
Ambient
Ambient
Mixed outlet
Inlet
Mixed outlet
temp.
temp.
evaporator
condenser evaporator
temp.
temp.
temp.
Analogue input 7
High pressure
Analogue input 8
Low pressure
Converted analogue input 7
High pressure converted in temperature
Converted analogue input 8
Low pressure converted in temperature
Analogue input 6
Voltage (only if V-A option is installed, els value 99.0)
Analogue input 5
Current (only if V-A option is installed, else value 99.0)
Actual setpoint
User setting (In/outlet setpoint 1 or 2)
Minimum outlet water
Factory setting
Inlet setpoint 1 cooling
User setting
Inlet setpoint 2 cooling
User setting
Outlet setpoint 1 cooling
User setting
Outlet setpoint 2 cooling
User setting
Step length in inlet control
User setting
Step difference in inlet control User setting
Stepl ength in outlet control
User setting
Step difference in outlet control User setting
Inlet setpoint 1 heating
User setting
Inlet setpoint 2 heating
User setting

Part 3 Functional Description

Description

327

33
4
5

Database

ESIE9903

33
4
5

328

Part 3 Functional Description

ESIE9903

Part 4
Troubleshooting

Introduction

The purpose of this part is to help you to find the malfunction causes of the system.

Overview

This part contains the following chapter:


Chapter

See ...

1 Troubleshooting

page 4-3

4
5

Part 4 Troubleshooting

41

ESIE9903

42

Part 4 Troubleshooting

ESIE9903

Troubleshooting

Part 4
1

Troubleshooting

1.1

What Is in This Chapter?

Introduction

The purpose of this chapter is to help you to identify malfunctions or problems. Before checking the
Daikin BMS option, first check whether the chiller itself is working properly.
The BMS-option enables communication between the Daikin chillers and the BMS. Should a
malfunction in the BMS option occur, it is most likely a communication problem.

Overview

This chapter covers the following topics:


Topic

See ...

1.2 Fault Indications

page 4-4

1.3 Troubleshooting

page 4-6

4
5

Part 1 System Outline

43

Troubleshooting

1.2

ESIE9903

Fault Indications

Introduction

The LED indicators that will help you to solve the malfunction are located on the Gateway front panel
and on the chillers PCB(s).

Gateway front panel

The illustration below shows the LED indicators on the Gateway front panel.
Gateway
t
ou
e
int
pr
lin

Normal Gateway
indicators

4
5

Gateway
malfunction
indicators

2
1
m
m
ar
ar
al
al
rx

tx

t
se
re

The table below displays the normal LED indicators:


When the LED ...

with colour ...

is ..., then the Gateway functions normally.

line

yellow

on

alarm 1

off

alarm 2

off

rx

green

flashing

tx

green

flashing

The table below displays the malfunction LED indicators:


When the LED ...

with colour ...

is ...,

then ...

line

off

there is no power supply to the Gateway.

alarm 1

red

on

an error in the configuration has been stored in


the buffered RAM.

alarm 2

red

on

an error in the communication between the


Gateway and the address card has occured,
probably due to an inconsistency with the initial
configuration.

Refer to Troubleshooting on page 4-6.

44

Part 1 System Outline

ESIE9903

Normal chiller PCB


indicators

Troubleshooting

The table below displays the normal LED indicators:


When the LED
on the ...

with colour ...

is ..., then the chiller functions normally.

main PCB

orange

on

address PCB (1)

red

off

orange

flashing

green

on

(1) This is only for units with two circuits or sites with a DICN.

Chiller malfunction
indicators
Refer to the relevant Daikin water chiller service manual.

4
5

Part 1 System Outline

45

Troubleshooting

1.3

ESIE9903

Troubleshooting

Introduction

This section tells you where or what to check when there is a LED fault indication on the Gateway front
panel.
Refer to the relevant Daikin water chiller service manual for more information about the chillers PCB
LED fault indications.

Gateway LED "line"


is off

3
4

Gateway LED
"alarm 1" is on

5
Gateway LED
"alarm 2" is on

46

The table below displays the possible causes and the items that must be checked:
Possible causes

Check ...

No power

the power supply.

Fuse blown

the fuse in the Gateway.

Incorrect power supply

the Gateway transformer connections.

The table below displays the possible causes and the items that must be checked:
Possible causes

Action

Interruption during Gateway software configuration

Reconfigurate the software

Gateway Software Configuration (MSDOS program) on page 2-17.

No Gateway software
configuration

Configurate the software

Gateway Software Configuration (MSDOS program) on page 2-17.

Refer to ...

The table below displays the possible causes and the items that must be checked:
Possible causes

Check ...

Wrong Gateway configuration

the Gateway software configuration.

whether you have pushed the reset


button after the software configuration.

One or more chillers are


switched off

the power supply to the chillers PCB.

the BMS connection mentioned in the


chillers user settings menu.

e User Settings Menu


in the Large Daikin
Controller on
page 2-23.

the EPROM in the chillers.

Refer to ...
Gateway Software
Configuration (MS
DOS program) on
page 2-17.

Software version
on page 1-6.

Wrong settings in the "e


User Settings Menu"

the controller configuration.

e User Settings Menu


in the Large Daikin
Controller on
page 2-23.

Cross-wiring in the serial


line

the wires on every unit and on the pins of


the 9-pin male connector.

Installing and Connecting the System on


page 2-3.

Part 1 System Outline

ESIE9903

Troubleshooting

Possible causes

Check ...

Wrong connected or
loose 9-pin male connector from the Gateway to
the chillers

the 9-pin male connector.

Refer to ...
Installing and Connecting the System on
page 2-3.

4
5

Part 1 System Outline

47

Troubleshooting

ESIE9903

3
4
5

48

Part 1 System Outline

ESIE9903

Appendix A
Drawings

Introduction

In order to quickly find the drawings inserted in this manual, appendix A offers a list with all the
drawings.

Overview

The table below shows the page and description of all the drawings:
Description

See ...

Example of a centralized building control by a BMS

page vi

Communication outline example

page 1-4

General overview of the Gateway and its dimensions

page 1-8

Dimensions of the address card EKAC10A

page 1-10

Dimensions of the address cards EKAC30A/60A/120A

page 1-11

A possible serial line connection to the Gateway

page 2-4

Installing the address card EKAC10A

page 2-5

Connection the address card EKAC10A to the controller

page 2-6

Connecting the address card to the transfo

page 2-7

Installing the address card EKAC30A/60A/120A

page 2-8

Connecting the address card EKAC30A/60A to the field rail

page 2-9

Connecting the address card EKAC120A of PCB B to the field rail

page 2-9

Connecting the Gateway to the configuration computer

page 2-10

Connecting with RS-232

page 2-11

Connecting with RS-485

page 2-12

Locating the jumpers

page 2-14

Changing the power supply

page 2-15

Gateway reset button

page 2-17

Gateway database diagram

page 3-13

Address list creation

page 3-14

Gateway front panel

page 4-4

A1

ESIE9903

A2

ESIE9903

Index
1

A
address cards
data transfer to the Gateway. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3-12
EKAC10A connecting to the controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 2-6
EKAC10A connecting to the transfo . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 2-7
EKAC10A database variables. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3-16
EKAC10A dimensions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 1-10
EKAC10A installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 2-5
EKAC10A kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 1-10
EKAC120A database variables. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3-24
EKAC30A database variables. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3-18
EKAC30A/60A/120A connecting to the field rail . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 2-9
EKAC30A/60A/120A dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 1-11
EKAC30A/60A/120A installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 2-8
EKAC30A/60A/120A kits. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 1-11
EKAC60A database variables. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3-21
product range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 1-6
serial line example . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 2-4
alarms
Gateway LED alarm 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 4-6
Gateway LED alarm 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 4-6
analogue
database creation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3-12
EKAC10A variables. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3-17
EKAC120A variables. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3-27
EKAC30A variables. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3-20
EKAC60A variables. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3-23
Modbus-Jbus representation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3-8
ASHRAE
references of the BACnet protocol . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3-5

3
4
5

B
BACnet
ASHRAE references . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3-5
communication parameters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3-4
BMS
centralized building control example . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k vi
connecting to the Gateway . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 2-11
enabling communication with the Gateway. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 2-14
parameter settings with the large controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 2-22
parameter settings with the small controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 2-19

C
communication
outline example . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 1-4
configuration
Gateway hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 2-14
Gateway software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 2-17

Index

ESIE9903

1
connecting
address card in the serial line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 2-4
EKAC10A to the controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 2-6
EKAC10A to the transfo . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 2-7
EKAC30A/60A/120A to the field rail . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 2-9
Gateway to the BMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 2-11
Gateway to the configuration PC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 2-10

D
databases
creation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3-12
EKAC10A variables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3-16
EKAC120A variables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3-24
EKAC30A variables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3-18
EKAC60A variables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3-21
digital
database creation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3-12
EKAC10A variables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3-16
EKAC120A variables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3-25
EKAC30A variables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3-19
EKAC60A variables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3-21
Modbus-Jbus representation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3-8
dimensions
EKAC10A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 1-10
EKAC30A/60A/120A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 1-11

3
4
5

E
EKAC10A
connecting to the controller. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 2-6
connecting to the transfo . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 2-7
database variables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3-16
dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 1-10
installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 2-5
kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 1-10
EKAC120A
connecting to the field rail . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 2-9
database variables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3-24
dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 1-11
installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 2-8
kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 1-11
EKAC30A
connecting to the field rail . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 2-9
database variables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3-18
dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 1-11
installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 2-8
kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 1-11
EKAC60A
connecting to the field rail . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 2-9
database variables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3-21
dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 1-11
installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 2-8
kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 1-11

ii

Index

ESIE9903

1
G
Gateway
buttons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 1-8
configuration PC installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 2-17
connecting to the BMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 2-11
connecting to the configuration computer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 2-10
connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 1-9
data transfer to the BMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3-12
database creation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3-13
enabling communication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 2-14
hardware configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 2-14
implemented commands . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3-9
kit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 1-8
LED indicators. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 1-9, 4-4
parameter descriptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 2-18
power supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 2-15
precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 2-3
product range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 1-6
serial line example . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 2-4
software configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 2-17
technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 1-9

3
4

I
integer
database creation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
EKAC10A variables. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
EKAC120A variables. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
EKAC30A variables. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
EKAC60A variables. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

k
k
k
k
k

3-12
3-17
3-26
3-20
3-22

J
jumpers
enabling address cards-Gateway-BMS communication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 2-14
locating on the Gateway PCB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 2-14

L
LED indicators
chillers PCB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 4-5
Gateway . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 4-4

M
master-slave . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 1-7
Modbus-Jbus
communication parameters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3-4
conformities. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3-4
data representation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3-8
MS-DOS
Gateway software configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 2-17

O
outline
communication example . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 1-4
EKAC10A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 1-10
EKAC30A/60A/120A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 1-11

Index

iii

ESIE9903

1
P
parameters
BACnet communication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3-4
BMS settings with the large controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 2-22
BMS settings with the small controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 2-19
direct and user settings in the small controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 2-20
Modbus-Jbus communication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3-4
user settings in the large controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 2-23
PC
connecting to the Gateway . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 2-10
Gateway configuration requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 2-17
precautions
Gateway installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 2-3
protocol
ASHRAE references . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3-5
BACnet and Modbus-Jbus differences . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 1-7
generalities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 1-7, 3-4
Modbus-Jbus data representation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3-8

3
4

R
RS-232
enabling Gateway serial port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Gateway-BMS connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
RS-485
enabling Gateway serial port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Gateway-BMS connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

k 2-14
k 2-11
k 2-14
k 2-12

S
serial line
communication outline example . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 1-4
connections example . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 2-4
termination . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 2-4
software
configuration Gateway . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 2-17
EPROM versions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 1-6

T
troubleshooting
chillers PCB LED indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 4-5
Gateway LED indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 4-4

iv

Index

SERVICE MANUAL

ISO14001 assures an effective environmental management


system in order to help protect human health and the
environment from the potential impact of our activities,
products and services and to assist in maintaining and
improving the quality of the environment.

Daikin Europe NV is approved by LRQA for its Quality Management System in accordance with the ISO9001 standard. ISO9001 pertains to quality assurance regarding design, development, manufacturing as well as to services
related to the product.

Printed in Belgium/ ESIE 99-03

Daikin units comply with the European regulations that


guarantee the safety of the product.

DAIKIN PRODUCTS ARE DISTRIBUTED BY:

Specifications subject to change without notice.

Zandvoordestraat 300
B-8400 Oostende
Belgium

Potrebbero piacerti anche