Coating Applications For Aviation Engines PDF

Aviation
Coating Applications
for Gas Turbine Engines
Coating Applications for Gas Turbine Engines

Afterburner Section (not illustrated)
Combustion Section
Bearings & Accessories
Turbine Section
Compressor Section
www.praxairsurfacetechnologies.com
Afterburner Section (not illustrated)

Part Name
Afterburner Actuator Piston Rod
Afterburner Combustion
Chamber Liner
Afterburner Fuel Pump Impeller
Afterburner Nozzle Support
Assembly
Afterburner Seals, Flaps
and Nozzle Segments
Afterburner Seals, Flaps
and Nozzle Segments
Afterburner Spray Bars
Afterburner Spray Bars
(Afterburner Tubes)
Coated Area
O.D. of rod
Interior surface
Typical Coating Type

Tungsten carbide LW-1N40
Thermal barrier LTB-8
Typical Mating Surface

Cast iron seal rings
Hot gases
Typical Objective of Coating

Sliding, fretting wear resistance
Thermal barrier
Bearing journals
Bearing surfaces

Chrome carbide LC-1B, LC-18
Sliding wear resistance

Fretting wear resistance
Bearing surfaces
Flame impingement
surfaces
O.D. bearing surfaces
Nozzle ring
Thermal barrier LTB-8B
Seal
Self-mating, coated
nozzle segments
Self-mating, coated
bearing surfaces
Hot gases
Chrome carbide LC-1B

SermaLoyE slurry aluminide
Cobalt alloy bushing

Hot exhaust gases
Fretting resistance
High-temperature
oxidation resistance

Hot gases

Thermal barrier
Ambient environment
Corrosion resistance
I.D. bearing surfaces

Thermal barrier, LTB-8, LTB-12,
LTB-13, LTB-16, TribometT
MCrAlY
SermeTelT 2241 Al-ceramic coating; SermaLoy J slurry aluminide
Chrome carbide LC-1B, LC-18,
TribometT T104CS
Chrome carbide LC-1B, TribometT
T104CS
Tungsten carbide LW-1N40;

Thermal barrier
Combustion Section
Part Name
Coated Area
Combustion Chamber Assembly, Interior surfaces
Liners and Domes
Combustion Chamber
Cases
Combustion Chamber
Clamp
Combustion Chamber
Liner
Combustion Chamber
Positioning Pin
Combustion Chamber
Support Assembly
Fuel Nozzle Nut
Fuel Nozzle Nut
Fuel Nozzle Nut
O.D. (non-gas path)

surfaces
I.D. gripping surface
O.D. bearing surfaces

Threads on I.D.
Threads on I.D.

Copper-nickel-indium LCN-1
SermaLoyE J slurry aluminide
Self-mating, coated combustion

chamber liner O.D.
Self-mating, coated combustion
chamber clamp I.D.
Self-mating, coated bearing
surfaces
Self-mating, coated liners and
guides
Self-mating, coated I.D. of swirler
Threads on fuel manifold
Hot air, fuel
Fuel Swirler
Thermocouple Probes
I.D. bearing surfaces

Gas path

Self-mating, coated O.D.

Hot gases
Coated Area
I.D. sealing surfaces

Chrome carbide LC-1C;
Tungsten carbide LW-1
Titanium nitride 24K
Tungsten carbide LW-1N30,
LW-1N40
Chrome carbide LC-1C;
Tungsten carbide LW-1
SermeTelT W, 2F-1, 5380,
5380DP Al-ceramic coatings

Carbon rings

Housings
Tungsten carbide coated
seal rings
Carbon-graphite seal

O.D. surface
Bearing surfaces

Preventing nozzle nut loosening
Oxidation and sulphidation
resistance
resistance
Bearings & Accessories

Part Name
Bearing Housings & Seal
Assemblies
Bearing Rings
Bearing Seal Housings
Bearing Seal Seats & Spacers
Bearing surfaces
I.D. secondary
seal area
Annular sealing face
Bearing Supports
Non-contact areas
Gearbox Support Pins, Bushings Bearing surfaces

& Lugs
Labyrinth Seal Fins & Seal Teeth Knife-edge tips
and face
Main Shaft Bearings
Oil Pump Gears
Bearing shoulders
O.D. bearing journals
Tungsten carbide LW-1N40;

chrome carbide LC-1B;
aluminum oxide LA-2, LA-21;
TribometT CBN abrasive
Titanium nitride 24K
Oil Scavenge & Breather Tubes
O.D. sealing surfaces
Sliding wear (both surfaces)

resistance

surfaces
Porous metal, honeycomb
or abradable coatings
Fretting resistance
Bearing cage, silver-plated

Bronze bushing or
aluminum housing
Steel

Rubbing wear resistance
Turbine Section
Part Name
Air Sealing Rings
Coated Area
Annular surfaces
Exhaust Fairing
Pins & Bushings
Outer Airseals &
Turbine Shrouds
Bearing surfaces
Outer Airseals &

Turbine Shrouds
Inside diameters
Outer Airseals &

Turbine Shrouds
Thrust Frame
Boss & Clevis
Turbine Blades
Gas path surfaces
Turbine Blades
Turbine Blades
Top side of shrouded tip

Shroud Z-notches and
knife-edge seals
Turbine Blades
Turbine Blades Underplatform
Shroud Z-notches and

knife-edge seals
Underside of platform
Turbine Blade Tips
Turbine blade tip
Turbine Blades & Vanes
Airfoil & platform

gas path surfaces
Internal cooling passages

Damaged coating on
airfoil & platform gas
path surfaces
Airfoil & platform surfaces
Turbine Brush Seals
Airfoil & platform surfaces
Turbine Brush Seals

Turbine Stator Shrouds
Bearing surfaces
Shroud flanges
Turbine Vanes
Inner-foot pads
Turbine Exhaust Case
Gas path surfaces
Turbine Nozzle Case
Gas path surfaces
I.D. sealing surface
Bearing surfaces
Unshrouded tip

Chrome carbide LC-1B, LC-18;
TribometT T104CS, cobalt
alumina LCO-17
Cobalt alloy LCO-22,
Mar M-509, thermal barrier
LTB-8, LTB-13
Aluminides - SDC
1544,1567,1572,1573
Cobalt alumina LCO-17;
TribometT CBN abrasive
Cobalt alumina LCO-17
Chrome carbide LC-1B; cobalt
alumina LCO-17, LCO-19,
L-10; Tribaloy* LDT-800

Self-mating, coated annular
services

Self-mating, bearing
surfaces
Blade tip
Air flow
Hot gases
Self-mating, bearing
surfaces
Honeycomb, porous metal,
nickel-base alloy
Outer airseal
Self-mating, interlocking
shrouds
Rub-tolerant surface for sealing;

thermal barrier with erosion
resistance
Erosion resistance (against
catalyst particles in
expanding gases)
resistance
Fretting wear resistance above
1000 F (538 C)
Self-mating, interlocking
shrouds
Hot gases
Fretting wear resistance below

1000 F (538 C)
Hot corrosion, SCC resistance
Abradable seal material
Sealing at tip of turbine blade
Hot gases

resistance; thermal barrier
Hot gases
Internal cooling passage

oxidation and corrosion
resistance
Hot gases
Repair of protective
coating layers
Cobalt alloy LCO-22, LCO-29;

Thermal barrier LTB-8, LTB-13,
LTB-19; MCrAIY Overlays;
EBPVD; Platinum aluminide;
Vapor phase aluminide
Hot gases

resistance; thermal barrier
Hot gases
Chrome carbide LC-1B, LC-1H

Cobalt alumina LCO-17, LCO-19,
L-103
Cobalt alumina LCO-17, LCO-19,
L-103
SermeTelT 2241 Al-ceramic
coatings
SermeTelT 2241 Al-ceramic
coatings
Seal bristles
Self-mating, coated vane
inner-foot pads
Erosion resistance (against

catalyst particles in
expanding gases)
Sliding & brush wear resistance
PWA 545 slurry, cathodic arc

coatings, chromizing and
chrome aluminizing
TribometT MCrAlY and abrasive
tip, STCC ceramic cutting tip
Cobalt alloy LCO-22, LCO-29;
Thermal barrier LTB-8, LTB-13,
LTB-19; MCrAlY overlays; EBPVD,
EBPVD YSZ; Platinum aluminide,
Vapor phase aluminide (PWA 273,
275); Pack aluminides (PWA 44,
73, 252 RPS 320); Pack chromide
(F50TF37, PWA 70); SermaLoyE
J slurry aluminides, TribometT
MCrAlY
Vapor phase aluminide;
SermAlcoteE 2500, 2525 slurry
aluminide, PWA 273 slurry, pack
aluminides where access permits;
also vapor chromizing
Self-mating, coated
stator shroud flanges
Compressor Section
Part Name
Bevel Gear, Gearbox Drive
Bleed Manifold Expansion
Joint Liners & Sleeves
Compressor Blades
Coated Area
I.D. bearing surface
O.D. & I.D. sealing
surfaces
Blade tips of outer
airfoil section
Compressor Blades
Airfoils
Compressor Blades,
Vanes & Stators
Compressor Blades,
Vanes & Stators
Airfoil gas path surfaces
Compressor Blades,
Vanes & Stators
Compressor Blades,
Vanes & Stators


Alumina+titania LA-229;
Aluminum oxide LA-2; ZircoatT,
TribometT abrasive tip
Tungsten carbide LW-2A, LW-1N30,
SDG 2002, Titanium nitride 24K;
Chrome carbide LC-1H
SermeTelT W, 725, 2F-1, 6F-1
Al-ceramic coatings
SermeTelT 5375, 5380DP,
SermaFlowE S4000, SermaLonT
Al-ceramic coatings
SDC 1577 diffused aluminide

Self-mating, coated hub O.D.
Seal mating,
coated seal rings
Compressor case or
abradable coating
Solid particle erosion (with

mineral fatigue) resistance
Intake air
Intake air
Corrosion, fouling resistance;

aerodynamically smooth
surface
Corrosion and oxidation
resistance to 550C
Aerodynamically smooth surface;
hot corrosion and fouling
resistance to 700C (LTHC)
Fouling, corrosion and
oxidation resistance
resistance to 550C
Intake air
SermaFlowE N3000 ceramic

barrier coating;
Intake air
Compressor Blisks
Compressor Case
Compressor Case
Flanges
Entire case
Compressor Case
Compressor Hubs
Seal surfaces on I.D.

Bearing journal diameters
SermeTelT 5380, 5380 DP

Al-ceramic coatings
SermeTelT W, 2241, 2242,
5380, 5380 DP, 725 Al-ceramic
coatings
Ni-graphite, Al-polyester
Compressor Hubs & Disks

Snap diameters
Most areas
Blade slots
Compressor Spacers
Most areas
Compressor Rotor Tube

and Sleeves
Compressor Seals
Seal ring grooves and lands
Compressor Rings
Gas path and

non-contact areas
Gas path and
non-contact areas
SermeTelT W, 2241, 5380

DP Al-ceramic coatings
SermeTelT W, 2241, 5380 DP
Al-ceramic coatings
SermeTelT W, 2241 Al-ceramic coatings; SermaFlowE N3000 ceramic
barrier coating
LW-2A, SDG 2002; Titanium
nitride 24K; TribometT
SermeTelT W, 2241,
Al-ceramic coatings
SDG 2040
Self-mating with adjacent case

Intake air
Compressor blade tip
Bearing inner races & tungsten
carbide coated bevel gear I.D.
Spacer snap diameters
Compressor/fan shaft; blade roots
Blade roots
Intake air
Seal rings & tungsten carbide
coated hub bushing
Corrosion, fouling and

hot corrosion resistance
Air flow
Particle erosion resistance

with minimal fatigue debit

resistance to 550C
High-load, high-frequency fretting
wear and cracking resistance;
minimal fatigue debit
Galling, fretting wear resistance
Gas path
Fan Blades &

Compressor Blades
Midspan shroud pads
Fan Blades & Compressor

Blades & Vanes
Gas Generator Case
Root & foot section

pressure faces
Entire case
Copper-nickel-indium LCN-1; aluminum Titanium, steel, nickel, alloy,

bronze LCU-2
disks & housings
SermeTelT 5380 DP Al-ceramic coating Intake, compressed air
HPC Stators
Snap diameters
Inlet Guide Vanes (IGVs)
Trunnions
Stellite* LS-31A; aluminum

bronze LCU-2
Nickel-aluminum LN-5B
Inlet Guide Vanes (IGVs)
Airfoil surfaces
Shafts
I.D. and O.D. surfaces
Fretting resistance; removal

assurance at overhaul
resistance to 550C
Diffuser Case
O.D. and gas path surfaces

resistance to 550C
LTHC, corrosion resistance
Vane surfaces
Front Frames
Sealing
Diffusers, Impellers
& Vane Sectors
Variable Guide Vanes (VGVs) Bearing surfaces, trunnions,

drive arms, sync ring
Variable Guide Vanes (VGVs) Airfoil surfaces
Overheating, wear resistance
Air flow

SermeTelT W, 2241, 5380DP
Al-ceramic coatings; SDC
1577 diffused aluminides
Dry film lubricants

Sliding, fretting resistance
Self-mating, coated pads
Titanium steel
surfaces
SermeTelT 5375, 5380DP, SermaFlowE

S4000 Al-ceramic coatings
surfaces
SermeTelT 5375, 5380DP, SermaFlowE
S4000 Al-ceramic coatings
SermeTelT W, 725, 2F-1, 6F-1
Intake air
Al-ceramic coatings
SermeTelT W, 2241, 1083/1140,
Hot oils, hydraulic fluids
984/985 Al-ceramic coatings

to 550C
Galling, fretting wear resistance
Wear, corrosion resistance
Corrosion resistance;
aerodynamically smooth surface
Corrosion resistance;
aerodynamic surface finish
resistance to 550C
Get more with Praxair . . .
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Aircraft Engine
Applications
Actuator components
Afterburner assemblies
Bearings and accessories
Combustion chambers
Combustion flame tubes
Compressor air foils
Compressor drums
Discs and shafts
Fuel nozzles and swirlers
Rim cover plates
Rings and seals
Turbine air foils
Turbine discs
Turbine shrouds
Aviation
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Aviation

Coating Applications for Gas Turbine Engines

Afterburner Section (not illustrated)

Typical Coating Type

Typical Mating Surface

Typical Objective of Coating

Tungsten carbide LW-1N40

Sliding wear resistance

Chrome carbide LC-1B, LC-18

Thermal barrier LTB-8B

Chrome carbide LC-1B

Cobalt alloy bushing

Typical Mating Surface

Typical Objective of Coating

I.D. bearing surfaces

Typical Coating Type

Fretting wear resistance

O.D. (non-gas path)

O.D. bearing surfaces

Chrome carbide LC-1B, LC-18

Self-mating, coated combustion

I.D. bearing surfaces

Chrome carbide LC-1B, LC-18

Self-mating, coated O.D.

Typical Coating Type

Typical Mating Surface

Typical Objective of Coating

Fretting wear resistance

Fretting wear resistance

Bearings & Accessories

Gearbox Support Pins, Bushings Bearing surfaces

Tungsten carbide LW-1N40;

Oil Scavenge & Breather Tubes

O.D. sealing surfaces

Tungsten carbide LW-1N40

Sliding wear (both surfaces)

Self-mating, coated bearing

Bearing cage, silver-plated

Sliding wear resistance

Rubbing wear resistance

Fretting wear resistance

Outer Airseals &

Outer Airseals &

Gas path surfaces

Top side of shrouded tip

Shroud Z-notches and

Turbine Blade Tips

Turbine blade tip

Turbine Blades & Vanes

Airfoil & platform

Turbine Blades & Vanes

Internal cooling passages

Turbine Blades & Vanes

Turbine Brush Seals

Airfoil & platform surfaces

Turbine Brush Seals

Turbine Exhaust Case

Gas path surfaces

Turbine Nozzle Case

Gas path surfaces

I.D. sealing surface

Typical Coating Type