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Water in Liquid-Filled

atus
Electric Apparatus
any
i

p
m
o
ng C

er Griffin
e
Paul
G
n
i
g
n
E Lance
Lewand
L
e
l
b
o
D
Doble Engineering Company

Confidential Notice
Doble Engineering (Doble) hereby grants the recipient (you) the
right to retain this presentation and materials included within (the
Presentation) for private reference. No other rights, title, or
yc make
ghtsatoncopy,
interest, including, but not limited to, the rights
p
use of, distribute, transmit, display or perform
m in public (or to
oany
C
refo
rmat
third parties), edit, translate,, or reformat
portion of the
g
n
i
r
e
Presentation are herebynoreotherwise
granted and shall remain
otherwis
i
g
ved
by
Do
expressly reserv
reserved
Doble.
You
acknowledge
and agree that
n
E
e
l
such limited
license
is expressly conditioned upon your
mited
lice
Dobof the terms herein. You further agree that, in the
acceptance
ance
event of your breach, Doble will suffer irreparable damage and
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jurisdiction restricting you from committing or continuing any
breach of these terms.

Water in Dielectric Liquids


ny
a
p
Source, St
State,
ate,
om and
C
ng
i
r
e
Measurement
Measure
ine
g
n
E
e
l
b
Do

Where Water Located


Most of the water is located in the solid
cellulosic insulation (reservoir for water)
Wood
Paper
Pressboard

ng
i
r
e
ine
g
n
E
The amount
unt
in
the oil
o is
e
l
b
o
often <1%
%Dof the total

ny
a
p
Com

Very little is in the gas


space
Water in Electric Apparatus - Doble Insulating Materials Tutorial Oct. 2009

100X

Entry Points for Water in Transformers


Residual after processing:
Manufacturing
Installation
Maintenance

ny
a
p
om
C
g
nPoints
i
r
Leaks, Through
h Weak
Po
of Transformer
e
e
n
i
ng
E
e
l
Transformer
nsforme
Dob Preservation System
Ineffective dryers - breathing conservators
Ruptured bladder/diaphragm - sealed conservators

Byproduct of Cellulosic Degradation


Water in Electric Apparatus - Doble Insulating Materials Tutorial Oct. 2009

Water Ingress Points


Electrode Shaft
Manhole Gaskets

Lid Gasket

0
- 2

Cooler Gaskets
and Valves

1
2

Maintain Pressure

ny
a
p
om
C
ng
i
r
e
ine
g
n
E
e
l
b
Do

Bushing Gaskets

Gauges and Plugs

Cooler Plugs

Valves

Water in Electric Apparatus - Doble Insulating Materials Tutorial Oct. 2009

Leak through Bushing

ng
i
r
e
e
ngin

ny
a
p
Com

Water in Electric Apparatus - Doble Insulating Materials Tutorial Oct. 2009

States of Water
Dissolved Water
Water in solution interspersed between hydrocarbon molecules

Emulsified Water

Water that is suspended as clusters of water


ater molecules.
molec
It gives
ny
a
p
m
oil a cloudy, milky appearance
o

C
g
n
i
Free Water
er
e
n
i
Water that is not in solutio
solution
ng and is in high enough concentration to
E
e
l t and separate from the oil.
form water
ater droplets
dropl
Dob

Trapped Water

Water held on non-cellulosic surfaces due to surface chemistry

Bound Water
Water held in polar oil/paper degradation byproducts
Water in Electric Apparatus - Doble Insulating Materials Tutorial Oct. 2009

Water Adhesion to Metal Surfaces


Adhesion considered adsorption (not
absorption) in this case
y
ns mpan
Intermolecular Interactions
o
C
g
dipole-dipole (+ end
nd oferpolar
pola
t - end of polar),
in to
e
nding
hydrogen bonding
ngin
E
dipole
eDinduced
induce
oble dipole
electrostatic interactions

Surface Tension
Water in Electric Apparatus - Doble Insulating Materials Tutorial Oct. 2009

Trapped Water - Core Steel

E
e
l
b
Do

ng
i
r
e
e
ngin

ny
a
p
Com

DRY
Y

WET (white bumps are


water droplets being
charged by the SEM)

Water in Electric Apparatus - Doble Insulating Materials Tutorial Oct. 2009

Tank Steel

E
e
l
b
Do

ng
i
r
e
e
ngin

Unpainted

ny
a
p
Com

Painted

Water in Electric Apparatus - Doble Insulating Materials Tutorial Oct. 2009

States of Water

E
e
l
b
Do

ng
i
r
e
e
ngin

ny
a
p
Com

Free Water

Dissolved Water

Emulsified Water

Water in Electric Apparatus - Doble Insulating Materials Tutorial Oct. 2009

Determination of Water Concentration


Performed By Karl Fischer titration using ASTM
Method D 1533 or IEC Method 60814

ny
a
p
om
C
P g H 2 Ongineering
E
ppm , wt / wt
e
l
b
gDooil

Water in Electric Apparatus - Doble Insulating Materials Tutorial Oct. 2009

Solubility
Solubility (100% Saturation) of water in oil is defined as
the amount of dissolved water an oil can hold at a
specific temperature

y
Solubility changes significantly with
ith temperature
tempera
pan

om
C
ng the ability of the oil
i
n temperature,
temperat
As the oil increases in
r
e
e
oEincreases
increas
to hold water also
ngin
le
b
o
D solubility of water in oil at 10qC is 36
For example,
mple
ppm, whereas at 90qC the solubility is 592 ppm

As oils age and accumulate large amounts of acids


and other polar compounds solubility increases
Water in Electric Apparatus - Doble Insulating Materials Tutorial Oct. 2009

Solubility of Water in Oil and


Silicone
Temp., C
0
10
20
30
40
50
0
e
l
Dob60
70
80
90
100

Oil (ppm)

22
36
55
83
ng
i
121
r
e
ine 173
g
n
E
242
331
446
592
772

Silicone (ppm)
88
125
174
ny
a
p
Com 237
316
414
534
678
850
1052
1287

80

Water in Electric Apparatus - Doble Insulating Materials Tutorial Oct. 2009

Water Solubility in Oil and Silicone


10000

W ater C ontent, ppm

O il (ppm )
1000

ny
a
p
om
C
ng
i
r
e
ine
g
n
E
e
l
b
Do

Silicone (ppm )

100

10

1 00 C

50 C

0 C

1
2.5

2.75

3.25

3.5

3.75

Tem perature (1/K x 1000)

Water in Electric Apparatus - Doble Insulating Materials Tutorial Oct. 2009

Water Solubility Calculation Equations

So = solubility of water in new oil at


y
a given temperature
pan
om
C
ng
i
r
e
e

in1567
g
n
LoggDoSbloe E
 7.0895

Water in Electric Apparatus - Doble Insulating Materials Tutorial Oct. 2009

Effects of Solubility Characteristics


Aromatic and Acid Content
S = EXP((16.2822-3698.27/T)+0.02589*Ar+2.0991*An)
S = Solubility of Water in Oil, ppm
ny
a
T = Absolute temperature, K
p
om
C
Ar = Aromatic content in % (IEC
605
ng60590)
i
r
e
e
An = Neutralization
n number,
number
ngin mg KOH/g oil (IEC 62021-1)

E
e
l
b
Do

Similar to Doble data with 12% aromatic content and 0.01 Acidity
E. S. Mladenov, St. G. Staykov, and G. St. Cholakov
IEEE Electrical Insulation Mag. Vol 25, No.1 Jan/Feb 2009
Water in Electric Apparatus - Doble Insulating Materials Tutorial Oct. 2009

Effects of Aromatic Content on Water


Solubility Characteristics
900
Aromatic Content, %
800

2
6
12

Water Content, ppm

700

ny
a
p
om
C
ng
i
r
e
ine
g
n
E
e
l
b
Do

600
500
400
300
200
100
0
0

20

40

60
Temperature, C

80

100

120

E. S. Mladenov, St. G. Staykov, and G. St. Cholakov


IEEE Electrical Inuslation Mag. Vol 25, No.1 Jan/Feb 2009

Water in Electric Apparatus - Doble Insulating Materials Tutorial Oct. 2009

Effects of Acidity on Water Solubility


Characteristics
900

Acidity, mg KOH/g
0.01

800

0.05
0.1

Water Content, ppm

700

ny
a
p
om
C
ng
i
r
e
ine
g
n
E
e
l
b
Do

600
500
400
300
200
100
0
0

20

40

60
Temperature, C

80

100

120

E. S. Mladenov, St. G. Staykov, and G. St. Cholakov


IEEE Electrical Inuslation Mag. Vol 25, No.1 Jan/Feb 2009

Water in Electric Apparatus - Doble Insulating Materials Tutorial Oct. 2009

Relative Saturation, % (%RS)


Relative saturation is the amount of water measured in the oil in
relation to the solubility level at that temperature (T)

ny
a
p
om
C
ng
i
r
e
ine a
g
Concentration
tr
ration
at T1
n
E
e
l
x 100%
Dob

Solubility at T1

Water in Electric Apparatus - Doble Insulating Materials Tutorial Oct. 2009

Relative Saturation, % (%RS)


Relationship of:

How much water can be dissolved


in the oil at that temperature

what is measured

ng
i
r
e
ine
g
n
E
e
l
b
To
Do

ny
a
p
Com

Water in Electric Apparatus - Doble Insulating Materials Tutorial Oct. 2009

For Example
An oil sample was taken from a
transformer at 85qC and tested for water
content and the result was 30pppm
ny
a
om
C
ng saturation, 30
i
r
e
To determine theinrelative
e
g
n
ppm would
be
divided by the solubility
b
eE div
e
l
b
o
level attD8
85qC which is 517 ppm multiplied
by 100 (30 ppm/517 ppm x 100)
Relative Saturation = 5.8%
Water in Electric Apparatus - Doble Insulating Materials Tutorial Oct. 2009

Low %RS and High %RS Oil

Water Content
30 ppm

E
e
l
b
DoLLow RS

Temperature,
rature, 50C

Visual Appearance is Clear

ng
i
r
e
e
ngin

ny
a
p
Water Content
Com
30 ppm
Temperature, 0C
High RS
Visual Appearance is
Cloudy

Water in Electric Apparatus - Doble Insulating Materials Tutorial Oct. 2009

Sampling of Dielectric
c nL
Liquids
y
a
p
om
for Water Content
ten
t
C
ng
ri
e
e
ngin
E
le
b
o
D

Key Points
A specimen that is representative of the bulk liquid
insulation
When to sample - Ideal

When the units is above 50-60C top


p oil a
temperature
temp
ny
p
om is fairly stable or
transform
When the temperature of the transformer
C
g
increasing moderately
tely erin
ineis low
g
When the
he air humidity
humidit
n
E

le

b
Where
eD
toosample
sa

Bottom drain value most common except for fluids with


density greater than 1.0 (where free water is found)
Other valves are generally acceptable

Report top oil temperature at time of sampling


Water in Electric Apparatus - Doble Insulating Materials Tutorial Oct. 2009

Practices - Sampling Insulating Liquids


Doble Reference Book (Insulating Liquids and Gases)
Doble sampling guides on website:
http://www.doble.com/services/lab_services_testing.html
ices_
y

an
p
m
ofor Sampling
ASTM D 923: Standard Pract
Practice
ice
C
g
rin
Electrical Insulating
g Liquids
e
e
ngin
E
IEC 60475:
475:bMethod
Me
le tho of Sampling Liquid Dielectrics
o
D

IEC 60567: Guide for the Sampling of Gases and of


Oil from Oil-filled Electrical Equipment and for the
Analysis of Free and Dissolved Gas

Water in Electric Apparatus - Doble Insulating Materials Tutorial Oct. 2009

Containers
Plastic - there are
no acceptable plastic
containers

ny
a
p
om
C
ng
i
r
e
ine
g
n
E
e
l
b
Do

Water in Electric Apparatus - Doble Insulating Materials Tutorial Oct. 2009

Preferred Container - Glass Syringes

ng
i
r
e
e
ngin

ny
a
p
Com

Water in Electric Apparatus - Doble Insulating Materials Tutorial Oct. 2009

Acceptable Bottles - Glass and Metal

E
e
l
b
Do

ng
i
r
e
e
ngin

ny
a
p
Com

Water in Electric Apparatus - Doble Insulating Materials Tutorial Oct. 2009

Key Sample Preparation


Clean valve and remove stagnant oil
Open drain plug, wipe out valve with lint free cloth
Reinstall drain plug and flush
cock
sh outpsampling
sam
any

om
C
ove e
l and catch oil
Close valve, remove
drain
ng plug
i
r
e
gin
nadapters
Install bushing
(brass, iron) to hose barb
ushin
ng
ada
E
e
l
b
Do
Flush at least 2 to 4 liters of oil through valve
Then take sample

Water in Electric Apparatus - Doble Insulating Materials Tutorial Oct. 2009

Major Cause of Contamination Water in the Valve


Tip: a quick flush prior to taking sample greatly
reduces the amount of oil required to flush

E
e
l
b
Do

ng
i
r
e
e
ngin

Keep the water


out of the valve

ny
a
p
Com

Water in Electric Apparatus - Doble Insulating Materials Tutorial Oct. 2009

Adapter

E
e
l
b
o

ng
i
r
e
e
ngin

ny
a
p
Com

Water in Electric Apparatus - Doble Insulating Materials Tutorial Oct. 2009

Taking the Sample


Fill without causing aeration
Moderate rate
On sides of container

ny
a
p
Bottles - fill to about 1
1 of
o Ctop
an seal
om and
g
rin
e
e
Cans, Steell Cylinders
Cylinde
- fill to overflowing and
ngin
E
e
seal Dobl
Syringes
Flush to wet barrel and plunger
Remove gas bubbles immediately and then fill
Water in Electric Apparatus - Doble Insulating Materials Tutorial Oct. 2009

Sampling QC Procedure
Special QC Procedures
Use of portable water sensor such as DOMINO
Drain Valve

le
b
o
D

ng
i
r
e
in e
g
n
E

ny
a
p
Com
Water Sensor Manifold

Water Sensor

Tubing for liquid


sample

Water in Electric Apparatus - Doble Insulating Materials Tutorial Oct. 2009

Experiment

17 Transformers
nd 13kV
Voltage levels 115kV, 23kv and
ny
a
p
pmCotomfree H2O
Prior test indicated 10ppm
ng
i
r
Units previouslyy tested
e
ine
g
n
(1 to 12
months
2 mon
ths
pr
E prior)
e
l
b
Do
2 Valves
es
Tested again 6 months later on 5 transformers
Water in Electric Apparatus - Doble Insulating Materials Tutorial Oct. 2009

Results Portable (Field) vs


Laboratory (Karl Fischer Titration)

ppm water

Domino vs. Laboratory results

ny
a
p
om
C
ng
i
r
e
ine
g
n
E
e
l
b
Do

70
60
50
40
30
20
10
0
1

3 4

6 7

Domino
Lab ppm

9 10 11 12 13 14 15 16 17

Sample #

Excellent correlation 1.88ppm diff between Domino and Lab


Water in Electric Apparatus - Doble Insulating Materials Tutorial Oct. 2009

How Much Oil Needs to be Drained?

Quarts

Volume of drained
3.5
3
2.5
2
1.5
1
0.5
0

E
e
l
b
Do
1

ng
i
r
e
e
ngin
6

Approx. 1.97 quarts to


reach equilibrium

ny
a
p
Com

10 11 12 13 14 15 16 17

Sample #

Average 23ppm change from opening valve to taking sample


Water in Electric Apparatus - Doble Insulating Materials Tutorial Oct. 2009

Much drier at start of test second time around


Good flushing in first test and then well sealed

Sample Comparison - ppm at start of test

ny
a
p
om
C
ng
i
r
e
ine
g
n
E
e
l
b
Do

40
30
20
10

10/01/2004
04/08/2005

0
1

Transformer

Water in Electric Apparatus - Doble Insulating Materials Tutorial Oct. 2009

Approx. 1.45 quarts to


reach equilibrium

vs.

Approx. 0.78 quarts to


reach equilibrium

Sample Comparison - Quantity of Oil Drained


3
2.5
Quarts

ppm - water

50

2
1.5
1
0.5

ny
a
p
om
C
ng
i
r
e
ine
g
n
E
e
l
b
Do

10/01/2004
04/08/2005

0
1

Transformer

Water in Electric Apparatus - Doble Insulating Materials Tutorial Oct. 2009

What Temperature To Use


Doble Materials Laboratory arranged with Reliant
Energy in Pennsylvania to take temperatures at
various places on a transformer during
any sampling

p
m
o
Reason for Undertaking
ingring C
eecalculate relative saturation
n
i
Part of method
d used
to
g
En of paper
e
l
con
t
and water
content
Dob
Doble recommends taking top oil
Standards differ in their approach

Water in Electric Apparatus - Doble Insulating Materials Tutorial Oct. 2009

Transformers Temperature Gradients What to Use for Equilibrium Calculations

Method Employed and Parameters Chosen


Used a laser guided infrared thermometer to take
readings, error was 1C

ny
a
p
Top oil versus bottom oil
om
C
ng
i
Tank versus drain valve
alve
r
e
ine
Convection
ion cooling
c Eng versus pumped cooling
le
b
o
D m
Different
manufacturers
rent

All transformers were power plant transformers


Transformers located in Ohio, PA, NJ, CT (61 units)

Water in Electric Apparatus - Doble Insulating Materials Tutorial Oct. 2009

Temperature Reading Points

0
-

1
2

Reading using gauge and


infrared thermometer at top oil
Top oil gauge read very close to laser
guided infrared thermometer,
usually within 1 or 2C

ny
a
p
om
C
Reading taken on tank
ng
i
r
e
directly behind valve
e
in
g
n
E
e
l
Reading taken on valve
b
Do
body before and after
Gauges
ges an
and Plugs

sampling

Valve

Sample Oil Reading

Water in Electric Apparatus - Doble Insulating Materials Tutorial Oct. 2009

Temperature Averages, C
Averages

Top
Oil

All XFMRs

43.82

Oil
Bottom
XFMR Sample
Tank

31.54

'
T-B

12.28
ny
a
p
Com

33.79

2
21 00
g21.00
n
i
r
ee
n
i
g
Pumps Offf 57.53
43.50
4
En
e
l
ob 60.00 53.42 49.14
DOn
Pumps
ps
O

13.53

Largest '

73.0

31.7

41.8

Smallest '

41.0

44.4

-3.4

No Pumps

40.45

26.92
92

'
B-Oil

+2.25
-5.92

14.03
6.58

-4.28

Water in Electric Apparatus - Doble Insulating Materials Tutorial Oct. 2009

Temperature Profile - Typical


85

75

Temperature,

65

ny
a
p
om
C
ng
i
r
e
ine
g
n
E
e
l
b
Do

Pumped Co
Cooled Unit

55

45

35

25
Convection Cooled units

15
Top Oil

Tank Behind Drain


Drain Valve
Valve
Before Samping

Drain Valve After


Sampling

Sample

Water in Electric Apparatus - Doble Insulating Materials Tutorial Oct. 2009

Top Oil Versus Oil Sample, C

Top Oil

Oil Sample

'

ny
a
p
om 18.83
C
No Pumps
39.83
21.00
21
00
ng
i
r
e
ine
g
n
Pumps On e E
60.00
49.14
10.86
l
b
Do

Water in Electric Apparatus - Doble Insulating Materials Tutorial Oct. 2009

Temperature Reading Points, Pumps


78C
7.09% RS
1.48% water in paper

ny
a
p
30 ppm
om
C
ng
i
r
e
ine
g
n
55.7C
E
e
l
b
62.7C
Do

68.2C
68.2
9.53% RS
9
2.01% water in paper

60.0C
12.36% RS
2.62% water in paper
Valve
Water in Electric Apparatus - Doble Insulating Materials Tutorial Oct. 2009

E
e
l
b
Do

ng
i
r
e
e
ngin

ny
a
p
Com

Water in Electric Apparatus - Doble Insulating Materials Tutorial Oct. 2009

Importance of Water in
nny
pa
m
o
Transformers ng C
ri
e
e
ngin
E
le
b
o
D

Importance of Water in Transformers


Dielectric breakdown voltage of the
insulation system

H2O

nyof
Susceptibility to high relative saturation
o
a
p
m
o
C water
n ofgfree
free
wa
water in oil and formation
rin
e
e
Ability to overload
oad
ngin
E
le water vapor bubbles evolve
b
o
Temperature
perature
D

from solid insulation a function of its water


content

Aging of the solid insulation directly


proportional
Water in Electric Apparatus - Doble Insulating Materials Tutorial Oct. 2009

Dielectric Strength
Substantially lowered when:
Water content of paper/pressboard is 2 to 4% or higher

ny
a
p
lectric
g
Relative Saturation of liquid dielectric
than
omis greater
C
50%
ng
i
r
e
ine
g
n
E
e
l
b
Do

Water in Electric Apparatus - Doble Insulating Materials Tutorial Oct. 2009

Dielectric Strength & Water Content


of Mineral Oil
48
44

Dielectric Breakdown Voltage, kV

40
36
32
28
24
20
16
12

le
b
o
D

ng
i
r
e
ine
g
n
E

ny
a
p
Com

8
4
0
0

12 16 20

24 28

32 36

40 44 48

52 56

60

Water Content, ppm. wt./wt.

Water in Electric Apparatus - Doble Insulating Materials Tutorial Oct. 2009

Dielectric Strength and %RS of


Mineral Oil
48
44

Dielectric Breakdown Voltage, kV

40
36

ny
a
p
om
C
ng
i
r
e
ine
g
n
E
e
l
b
Do

32
28
24
20
16
12
8
4
0
0

10

20

30

40

50

60

70

80

90

100

Water Content, % RS @ 22 C

Water in Electric Apparatus - Doble Insulating Materials Tutorial Oct. 2009

50
45
40
35
30
25

50
45
40
35
30
25
20
15
10
5
0

ny
a
p
om
C
ng
i
r
e
ine
g
n
E
e
l
b
Do

20
15
10
50

40

30

20

10

Temperature, Deg. C
%RS

Water in oil, ppm

Dielectric Brkdwn. Voltage, kV

Figure from H. Azizian et al., Doble Conf., 1997, Sec. 5-8.8


Water in Electric Apparatus - Doble Insulating Materials Tutorial Oct. 2009

Relative Saturation, %

Dielec, kV / Water, ppm

Relationship Between Relative Saturation


and Dielectric Strength

Temperature Cycling - Dry Insulation


90

90

At 80C estimated water in paper 2.1%


%RS

80

Temp.

70

70

60

50

ng
i
r
e
ine
g
n
E
e
l
b
Do

40

30

20

ny
a
p
Com

10

60

50

40

Temperature, Degree C

Measured Relative Saturation, %

80

30

20

10

20

40

60

80

100 120 140 160 180 200 220 240 260 280 300 320 340 360
Elapsed Time, Hours

Water in Electric Apparatus - Doble Insulating Materials Tutorial Oct. 2009

Temperature Cycling - Wet Insulation


100

90

%RS

90

80

Temp.

80

ny
a
p
om
C
ng
i
r
e
ine
g
n
E
e
l
b
Do

70
60
50
40
30
20

70
60
50
40
30
20

10

10

At 80C estimated water in paper 4.6%


0

0
0

20

40

60

80

100 120 140 160 180 200 220 240 260 280 300 320 340 360

Elapsed Time, Hours

Water in Electric Apparatus - Doble Insulating Materials Tutorial Oct. 2009

Temperature, Degree C

Measured Relative Saturation in Oil, %

100

Temperature Cycling in Lab Model


140
RS, %
T, C
120
H2O, ppm

ny
a
p
om
C
ng
i
r
e
ine
g
n
E
e
l
b
Do

Temp. RS, PPM

100

80

60

40

20

0
0

100

200

300

400

500

600

Elapsed Time (Minutes)

Water in Electric Apparatus - Doble Insulating Materials Tutorial Oct. 2009

Temperature Cycling, Heating Up


120
Temp, RS, PPM

100

ny
a
p
om
C
ng
i
r
e
ine
g
n
RS, %
E
e
l
T, C
Dob

80
60
40

H2O, ppm

20
0
0

30

60

90

120

150

180

Water in Electric Apparatus - Doble Insulating Materials Tutorial Oct. 2009

210

Temperature Cycling, Cooling Down


120
RS, %
T, C
H2O, ppm

Temp, RS, PPM

100
80
60
40

ny
a
p
om
C
ng
i
r
e
ine
g
n
E
e
l
b
Do

20
0
205

235

265

295

325

Water in Electric Apparatus - Doble Insulating Materials Tutorial Oct. 2009

Temperature Cycling, Stabilizing


120

RS, %
T, C
H2O, ppm

Temp, RS, PPM

100

ny
a
p
om
C
ng
i
r
e
ine
g
n
E
e
l
b
Do

80
60
40
20
0
325

375

425

475

525

575

Water in Electric Apparatus - Doble Insulating Materials Tutorial Oct. 2009

625

Bubble Evolution
Primarily Influenced by Water Content of Paper

n
Emergency Loading to Hot-Spot
ot Temperature
Tempera
mpa

o
C
g
rin in
Operate Below
Water
i Paper Content
e
e
n
i
g
180qC ble En
<0.5%
o
D
140 qC
2.0%

Water in Electric Apparatus - Doble Insulating Materials Tutorial Oct. 2009

Water Vapor Bubbles Escaping From


Paper at Elevated Temperature

E
e
l
b
Do

ng
i
r
e
e
ngin

ny
a
p
Com

Water in Electric Apparatus - Doble Insulating Materials Tutorial Oct. 2009

Bubble Evolution Temperature Versus


Water in Paper and Gas Content in Oil

2%

ng
i
r
e
e
ngin
3%

E
e
l
b
Do

ny
a
p
Com

1995 Doble Conf, Sec 8-5


T. V. Oommen, E. M.
Petrie, and S. R. Lindgren

Water in Electric Apparatus - Doble Insulating Materials Tutorial Oct. 2009

Rate of Paper Aging


Directly proportional to the water content of the
cellulose

ny
a
p
om
C
ng
i
r
e
ine
g
n
E
e
l
b
Do

As the water content


ntent of the cellulosic
cellu
insulation
doubles, it halves
halves the life

0.5%

1.0%

Time

Water in Electric Apparatus - Doble Insulating Materials Tutorial Oct. 2009

Estimating The Moisture


e nContent
Cy
a
p
m
ion
of Paper Insulation
o
gC
rin
e
e
ngin
E
le
b
o
D

Lance Lewand, Doble Engineering Company

Water Equilibration With Gas Space


Pure Water
Equilibrium (saturation) vapor pressure
surey of pure water
n
is well defined as a function ofotempera
temperature
mpa

C
g
n
i
Relative humidityy =neer
ngi
E
vapor
or pressure/equilibrium
pres
sure/e
vapor pressure
e
l
b
o temperature expressed as a percentage
giv
at aD
given

Water in Electric Apparatus - Doble Insulating Materials Tutorial Oct. 2009

Equilibrium Vapor Pressure


The vapor pressure of a liquid is the equilibrium pressure of a vapor above its liquid
(or solid) that is, the pressure of the vapor resulting from evaporation of a liquid
(or solid) above a sample of the liquid (or solid) in a closed container

E
e
l
b
Do

ng
i
r
e
e
ngin

ny
a
p
Com

Water in Electric Apparatus - Doble Insulating Materials Tutorial Oct. 2009

Vapor Pressure of Water

E
e
l
b
Do

ng
i
r
e
e
ngin

ny
a
p
Com

Water in Electric Apparatus - Doble Insulating Materials Tutorial Oct. 2009

Water Equilibration
Water in Gas Space and Oil
Relative humidity = Relative saturation
on if Isothermal

ny
a
p
m
Water in gas space can be
corre
with
ocorrelated
C
g
in
rCu
water in paper (Piper
Curves),
new
Piper
e
e
n
i
Eng
equilibrium
curves
riumble
curves
Do

Water in Electric Apparatus - Doble Insulating Materials Tutorial Oct. 2009

Equilibrium Vapor Pressure Chart


(Fessler Curves - Water in Paper)
1000

Water in Paper
%
0.50%

5.0%

Vapor Pressure, mm Hg

1.00%

100

1.50%
2.00%

ny
a
p
om
C
ng
i
r
e
ine
g
n
E
e
l
b
Do

2.50%
3.00%

1.0%

10

3.50%
4.00%

0.5%

4.50%
5.00%

0.1

0.01
0

10

20

30

40

50

60

70

80

90

100

Temperature, C

Water in Electric Apparatus - Doble Insulating Materials Tutorial Oct. 2009

Water in Transformers - Equilibrium


Curves
Water content of oil and paper are related and can
be described using equilibrium curves
y
d the
fo
For curves for transformers need
nfollowing
a
p
om
information:
C
g

in

ercontent
Concentration
n of water
co
in the dielectric liquid
e
n
i
g
n
E
in ppm
temperature - prefer top oil
m withleinsulation
insulat
b
temp. Do
Or direct measure of RS corrected to top oil
temperature
Type of insulating liquid - mineral oil, silicone, ester...
Water in Electric Apparatus - Doble Insulating Materials Tutorial Oct. 2009

Water in Transformers - Equilibrium


Curves
Moisture needs to be at a reasonable steady state
with the oil and solid insulation to use equilibrium
curves

n insulation has
athe
Adequately warm - the ideal is that
p
m
ole
C
mer ifor
at
least 3 days with a
been at 50qC or warmer
g
n
r
ee or operating temperature
reasonably steady
teady
load
n
i
g
En
Rapidly
dly dropping
drop i temperatures over-estimates water
in paper
e as does use of equilibrium curves at low
temperatures
30 to 50qC not reliable but provides sense of
dryness, above 50qC good, above 60qC excellent
Water in Electric Apparatus - Doble Insulating Materials Tutorial Oct. 2009

Water in Transformers - Equilibrium


Curves
Families of equilibrium curves are provided for:
Mineral oil in good condition
mo
Mineral oil with an acidity of minimum
of 0.2

ny

pa characteristics
If too high need to determine
e solubility
c
m
o
C
aturation
Can use relative saturation
ring measurement

ee

Silicone
ngin
E
le
b
o
Midel 7131
D synthetic ester
Cooper Envirotemp FR3
ABB Biotemp
Dielectric Systems Eco Fluid (Eco-SYN)

Water in Electric Apparatus - Doble Insulating Materials Tutorial Oct. 2009

Water in Transformers - Equilibrium


Curves
Families of equilibrium curves
Assumes that the relative saturation of water in
dielectric liquid is equivalent to the equilibrium
ui
ny
relative humidity (vapor pressure/saturation
vapor
sure/satura
a
p
m
o
C
pressure) at the same temp
temperature
eratu
g
n
i
er dielectric where the water
eany
Can be prepared
aredgfor
n
i
En
solubility
are known
ility characteristics
cha
racte
e
l
b

Do

Water in Electric Apparatus - Doble Insulating Materials Tutorial Oct. 2009

Calculation for RS at Top Oil


Temperature

RS2=(RS1)(Sol1)/(Sol2n) y
pa
m
o
gC
n
i
r
e top oil temp.
eat
RS2=Relative saturation
turation
n
i
g
En
RS =Relative
tive saturation
sa
at measured temp.
1

Sol1=Solubility of water in oil at measured temp.


Sol2=Solubility of water in oil at the top oil temp

Water in Electric Apparatus - Doble Insulating Materials Tutorial Oct. 2009

Change in RS between Measured


Bottom Oil and Top Oil Temperature, %
Temp
Difference, C
5

Mineral Oil
T1=80C

an
p
m
o
C
g
rin30
24
23
e
e
n
i
ng
E
e
3
l 34
Dob
13

10
15
20

Mineral Oil
Aged
FR3
T1=40C Mineral Oil T1=80C
T1=80
=80C
y

42

50

41

12

21

Aging of mineral oil not a factor but type of fluid is important


Water in Electric Apparatus - Doble Insulating Materials Tutorial Oct. 2009

Equilibrium Curves - Mineral Oil


Mineral Oi l - Paper Moisture Equilibrium Curve
10.00

30
35

9.00

Water Content in Paper, %

8.00
7.00
6.00
5.00
4.00
3.00

40
45

ny
a
p
om
C
ng
i
r
e
ine
g
n
E
e
l
b
Do

50
55
60
65
70
75
80
85
90
95
100
105

2.00

110

1.00

120

115

0.00
0

10

20

30

40

50

60

70

80

90 100 110 120 130 140 150

Water in oil Content (ppm)

Water in Electric Apparatus - Doble Insulating Materials Tutorial Oct. 2009

Equilibrium Curves - Mineral Oil


Mineral Oi l - Paper Moisture Equilibrium Curve
5.00

30
35

4.50

40
45

ny
a
p
om
C
ng
i
r
e
ine
g
n
E
e
l
b
Do

Water Content in Paper, %

4.00
3.50
3.00
2.50
2.00
1.50

50
55
60
65
70
75
80
85
90
95
100
105

1.00

110
115

0.50

120

0.00
0

10

20

30

40

50

60

70

Water in oil Content (ppm)

Water in Electric Apparatus - Doble Insulating Materials Tutorial Oct. 2009

Equilibrium Curves - Mineral Oil


Mineral Oi l - Paper Moisture Equilibrium Curve
5.00

30
35

4.50

40
45

ny
a
p
om
C
ng
i
r
e
ine
g
n
E
e
l
b
Do

Water Content in Paper, %

4.00
3.50
3.00
2.50
2.00
1.50

50
55
60
65
70
75
80
85
90
95
100
105

1.00

110
115

0.50

120

0.00
0

10

20

30

40

50

60

70

80

90 100 110 120 130 140 150

Water in oil Content (ppm)

Water in Electric Apparatus - Doble Insulating Materials Tutorial Oct. 2009

Equilibrium Curves - Mineral Oil


Mineral Oi l - Paper Moisture Equilibrium Curve
3.00

30
35
40
45

Water Content in Paper, %

2.50

ny
a
p
om
C
ng
i
r
e
ine
g
n
E
e
l
b
Do

2.00

1.50

1.00

50
55
60
65
70
75
80
85
90
95
100
105

0.50

110
115
120

0.00
0

10

15

20

25

30

Water in oil Content (ppm)

Water in Electric Apparatus - Doble Insulating Materials Tutorial Oct. 2009

Equilibrium Curves - Aged Mineral Oil


Aged Mineral Oi l (acidity = 0.2 mg KOH/g) - Paper Moisture Equilibrium Curve
30

10.00

35
40

9.00

ny
a
p
om
C
ng
i
r
e
ine
g
n
E
e
l
b
Do

Water Content in Paper, %

8.00
7.00
6.00
5.00
4.00
3.00

45
50
55
60
65
70
75
80
85
90
95
100
105

2.00

110
115

1.00

120

0.00
0

15 30 45 60 75 90 105 120 135 150 165 180 195 210 225 240
Water in Oil Content (ppm)

Water in Electric Apparatus - Doble Insulating Materials Tutorial Oct. 2009

Equilibrium Curves - Aged Mineral Oil


Aged Mineral Oi l (acidity = 0.2 mg KOH/g) - Paper Moisture Equilibrium Curve
30

5.00

35
40

4.50

45

ny
a
p
om
C
ng
i
r
e
ine
g
n
E
e
l
b
Do

Water Content in Paper, %

4.00
3.50
3.00
2.50
2.00
1.50

50
55
60
65
70
75
80
85
90
95
100
105

1.00

110

0.50

115
120

0.00
0

10

20

30

40

50

60

70

80

90 100 110 120 130 140 150

Water in Oil Content (ppm)

Water in Electric Apparatus - Doble Insulating Materials Tutorial Oct. 2009

Equilibrium Curves - Aged Mineral Oil


Aged Mineral Oi l (acidity = 0.2 mg KOH/g) - Paper Moisture Equilibrium Curve
5.00
30

4.50

35
40

Water Content in Paper, %

4.00

45

ny
a
p
om
C
ng
i
r
e
ine
g
n
E
e
l
b
Do

50
55

3.50

60
65

3.00

70
75

2.50

80
85
90

2.00

95
100

0
1.50

105
110
115

1.00

120

0.50
0.00
0

15

30

45

60

75

90 105 120 135 150 165 180 195 210 225 240
Water in Oil Content (ppm)

Water in Electric Apparatus - Doble Insulating Materials Tutorial Oct. 2009

Equilibrium Curves - Aged Mineral Oil


Aged Mineral Oi l (acidity = 0.2 mg KOH/g) - Paper Moisture Equilibrium Curve
3.00
30
35
40

Water Content in Paper, %

2.50

2.00

ng
i
r
e
ine
g
n
E
e
l
b
Do

45

ny
a
p
Com

50
55
60
65
70
75

1.50

80
85
90
95

00
1.00

100
105
110

0.50

115
120

0.00
0

10

15

20

25

30

35

40

45

50

Water in Oil Content (ppm)

Water in Electric Apparatus - Doble Insulating Materials Tutorial Oct. 2009

Equilibrium Curves - Silicone


Silicone - Paper Moisture Equilibrium Curve
10.00

30

9.00

40

35

Water Content in Paper, %

45

ny
a
p
om
C
ng
i
r
e
ine
g
n
E
e
l
b
Do

8.00
7.00
6.00
5.00
4.00
3.00

50
55
60
65
70
75
80
85
90
95
100
105

2.00

110

1.00

120

115

0.00
0

50

100

150

200

250

300

350

400

450

500

Water in Silicone Content (ppm)

Water in Electric Apparatus - Doble Insulating Materials Tutorial Oct. 2009

Equilibrium Curves - Silicone


Silicone - Paper Moisture Equilibrium Curve
5.00
30

4.50

35
40

Water Content in Paper, %

4.00

ny
a
p
om
C
ng
i
r
e
ine
g
n
E
e
l
b
Do

45
50

3.50

55
60
65

3.00

70
75

2.50

80
85
90

2.00

95
100

50
1.50

105
110

1.00

115
120

0.50
0.00
0

10

20

30

40

50

60

70

80

90

100

110

120

Water in Silicone Content (ppm)

Water in Electric Apparatus - Doble Insulating Materials Tutorial Oct. 2009

Equilibrium Curves - Silicone


Silicone - Paper Moisture Equilibrium Curve
5.00
30

4.50

35
40

ny
a
p
om
C
ng
i
r
e
ine
g
n
E
e
l
b
Do

Water Content in Paper, %

4.00

45
50

3.50

55
60
65

3.00

70
75

2.50

80
85
90

2.00

95
100

1.50

105
110

1.00

115
120

0.50
0.00
0

25

50

75

100

125

150

175

200

225

250

275

300

Water in Silicone Content (ppm)

Water in Electric Apparatus - Doble Insulating Materials Tutorial Oct. 2009

Equilibrium Curves - Silicone


Silicone - Paper Moisture Equilibrium Curve
3.00
30
35

Water Content in Paper, %

2.50

40

ny
a
p
om
C
ng
i
r
e
ine
g
n
E
e
l
b
Do

45
50
55

2.00

60
65
70
75

1.50

80
85
90
95

0
1.00

100
105
110
115

0.50

120

0.00
0

10

20

30

40

50

60

70

Water in Silicone Content (ppm)

Water in Electric Apparatus - Doble Insulating Materials Tutorial Oct. 2009

Equilibrium Curves - Midel 7131


Midel - Paper Moisture Equilibrium Curve
10.00

30

9.00

40

35

Water Content in Paper, %

45

ny
a
p
om
C
ng
i
r
e
ine
g
n
E
e
l
b
Do

8.00
7.00
6.00
5.00
4.00
3.00

50
55
60
65
70
75
80
85
90
95
100
105

2.00

110

1.00

120

115

0.00
0

250

500

750 1000 1250 1500 1750 2000 2250 2500 2750 3000
Water in Oil Content (ppm)

Water in Electric Apparatus - Doble Insulating Materials Tutorial Oct. 2009

Equilibrium Curves - Midel 7131


Midel - Paper Moisture Equilibrium Curve
5.00
30

4.50

35
40

Water Content in Paper, %

4.00

ny
a
p
om
C
ng
i
r
e
ine
g
n
E
e
l
b
Do

45
50

3.50

55
60
65

3.00

70
75

2.50

80
85
90

2.00

95
100

50
1.50

105
110

1.00

115
120

0.50
0.00
0

100

200

300

400

500

600

700

800

900

1000

Water in Oil Content (ppm)

Water in Electric Apparatus - Doble Insulating Materials Tutorial Oct. 2009

Equilibrium Curves - Midel 7131


Midel - Paper Moisture Equilibrium Curve
5.00
30

4.50

35
40

Water Content in Paper, %

4.00

ny
a
p
om
C
ng
i
r
e
ine
g
n
E
e
l
b
Do

45
50

3.50

55
60
65

3.00

70
75

2.50

80
85
90

2.00

95
100

1.50
0

105
110

1.00

115
120

0.50
0.00
0

250

500

750 1000 1250 1500 1750 2000 2250 2500 2750 3000
Water in Oil Content (ppm)

Water in Electric Apparatus - Doble Insulating Materials Tutorial Oct. 2009

Equilibrium Curves - Midel 7131


Midel - Paper Moisture Equilibrium Curve
3.00
30
35

Water Content in Paper, %

2.50

40

ny
a
p
om
C
ng
i
r
e
ine
g
n
E
e
l
b
Do

45
50
55

2.00

60
65
70
75

1.50

80
85
90
95

0
1.00

100
105
110
115

0.50

120

0.00
0

50

100

150

200

250

300

350

400

450

500

Water in Oil Content (ppm)

Water in Electric Apparatus - Doble Insulating Materials Tutorial Oct. 2009

Equilibrium Curves - Envirotemp FR3


Envirotemp FR3 - Paper Moisture Equilibrium Curve
10.00

30

9.00

40

35

Water Content in Paper, %

45

ny
a
p
om
C
ng
i
r
e
ine
g
n
E
e
l
b
Do

8.00
7.00
6.00
5.00
4.00
3.00

50
55
60
65
70
75
80
85
90
95
100
105

2.00

110

1.00

120

115

0.00
0

150

300

450

600

750

900

1050

1200

1350

1500

Water in Oil Content (ppm)

Water in Electric Apparatus - Doble Insulating Materials Tutorial Oct. 2009

Equilibrium Curves - Envirotemp FR3


Envirotemp FR3 - Paper Moisture Equilibrium Curve
5.00
30

4.50

35
40

Water Content in Paper, %

4.00

ny
a
p
om
C
ng
i
r
e
ine
g
n
E
e
l
b
Do

45
50

3.50

55
60
65

3.00

70
75

2.50

80
85
90

2.00

95
100

0
1.50

105
110

1.00

115
120

0.50
0.00
0

50

100

150

200

250

300

350

400

450

500

Water in Oil Content (ppm)

Water in Electric Apparatus - Doble Insulating Materials Tutorial Oct. 2009

Equilibrium Curves - Envirotemp FR3


Envirotemp FR3 - Paper Moisture Equilibrium Curve
5.00
30

4.50

35
40

Water Content in Paper, %

4.00

ny
a
p
om
C
ng
i
r
e
ine
g
n
E
e
l
b
Do

45
50

3.50

55
60
65

3.00

70
75

2.50

80
85
90

2.00

95
100

1.50
0

105
110

1.00

115
120

0.50
0.00
0

100

200

300

400

500

600

700

800

900

1000

Water in Oil Content (ppm)

Water in Electric Apparatus - Doble Insulating Materials Tutorial Oct. 2009

Equilibrium Curves - Envirotemp FR3


Envirotemp FR3 - Paper Moisture Equilibrium Curve
3.00
30
35

Water Content in Paper, %

2.50

40

ny
a
p
om
C
ng
i
r
e
ine
g
n
E
e
l
b
Do

45
50
55

2.00

60
65
70
75

1.50

80
85
90
95

0
1.00

100
105
110
115

0.50

120

0.00
0

25

50

75

100

125

150

175

200

225

250

Water in Oil Content (ppm)

Water in Electric Apparatus - Doble Insulating Materials Tutorial Oct. 2009

Equilibrium Curves - Biotemp


Biotemp - Paper Moisture Equilibrium Curve
10.00

30

9.00

40

35

Water Content in Paper, %

45

ny
a
p
om
C
ng
i
r
e
ine
g
n
E
e
l
b
Do

8.00
7.00
6.00
5.00
4.00
3.00

50
55
60
65
70
75
80
85
90
95
100
105

2.00

110

1.00

120

115

0.00
0

150

300

450

600

750

900

1050

1200

1350

1500

Water in Oil Content (ppm)

Water in Electric Apparatus - Doble Insulating Materials Tutorial Oct. 2009

Equilibrium Curves - Biotemp


Biotemp - Paper Moisture Equilibrium Curve
5.00
30

4.50

35
40

ny
a
p
om
C
ng
i
r
e
ine
g
n
E
e
l
b
Do

Water Content in Paper, %

4.00

45
50

3.50

55
60
65

3.00

70
75

2.50

80
85
90

2.00

95
100

1.50

105
110

1.00

115
120

0.50
0.00
0

50

100

150

200

250

300

350

400

450

500

Water in Oil Content (ppm)

Water in Electric Apparatus - Doble Insulating Materials Tutorial Oct. 2009

Equilibrium Curves - Biotemp


Biotemp - Paper Moisture Equilibrium Curve
5.00
30

4.50

35
40

Water Content in Paper, %

4.00

ny
a
p
om
C
ng
i
r
e
ine
g
n
E
e
l
b
Do

45
50

3.50

55
60
65

3.00

70
75

2.50

80
85
90

2.00

95
100

1.50
50

105
110

1.00

115
120

0.50
0.00
0

100

200

300

400

500

600

700

800

900

1000

Water in Oil Content (ppm)

Water in Electric Apparatus - Doble Insulating Materials Tutorial Oct. 2009

Equilibrium Curves - Biotemp


Biotemp - Paper Moisture Equilibrium Curve
3.00
30
35

Water Content in Paper, %

2.50

40

ny
a
p
om
C
ng
i
r
e
ine
g
n
E
e
l
b
Do

45
50
55

2.00

60
65
70
75

1.50

80
85
90
95

0
1.00

100
105
110
115

0.50

120

0.00
0

25

50

75

100

125

150

175

200

225

250

Water in Oil Content (ppm)

Water in Electric Apparatus - Doble Insulating Materials Tutorial Oct. 2009

Equilibrium Curves - Eco Fluid


Eco fluid - Paper Moisture Equilibrium Curve
10.00

30

9.00

40

35

Water Content in Paper, %

45

ny
a
p
om
C
ng
i
r
e
ine
g
n
E
e
l
b
Do

8.00
7.00
6.00
5.00
4.00
3.00

50
55
60
65
70
75
80
85
90
95
100
105

2.00

110

1.00

120

115

0.00
0

20

40

60

80

100

120

140

160

180

200

Water in Oil Content (ppm)

Water in Electric Apparatus - Doble Insulating Materials Tutorial Oct. 2009

Equilibrium Curves - Eco Fluid


Eco Fluid - Paper Moisture Equilibrium Curve
5.00
30

4.50

35
40

Water Content in Paper, %

4.00

ny
a
p
om
C
ng
i
r
e
ine
g
n
E
e
l
b
Do

45
50

3.50

55
60
65

3.00

70
75

2.50

80
85
90

2.00

95
100

50
1.50

105
110

1.00

115
120

0.50
0.00
0

10

15

20

25

30

35

40

45

50

55

60

65

70

75

Water in Oil Content (ppm)

Water in Electric Apparatus - Doble Insulating Materials Tutorial Oct. 2009

Equilibrium Curves - Eco Fluid


Eco Fluid - Paper Moisture Equilibrium Curve
3.00
30
35

Water Content in Paper, %

2.50

40

ny
a
p
om
C
ng
i
r
e
ine
g
n
E
e
l
b
Do

45
50
55

2.00

60
65
70
75

1.50

80
85
90
95

0
1.00

100
105
110
115

0.50

120

0.00
0

10

15

20

25

Water in Oil Content (ppm)

Water in Electric Apparatus - Doble Insulating Materials Tutorial Oct. 2009

Equilibrium Curves - Eco Fluid


Eco Fluid - Paper Moisture Equilibrium Curve
5.00
30

4.50

35
40

Water Content in Paper, %

4.00

ny
a
p
om
C
ng
i
r
e
ine
g
n
E
e
l
b
Do

45
50

3.50

55
60
65

3.00

70
75

2.50

80
85
90

2.00

95
100

0
1.50

105
110

1.00

115
120

0.50
0.00
0

50

100

150

200

250

300

350

400

450

500

Water in Oil Content (ppm)

Water in Electric Apparatus - Doble Insulating Materials Tutorial Oct. 2009

Water in Transformers - Equilibrium


Curves Using RS
Can be used for all dielectric liquids
Measure RS and record it along with temperature
of oil at measurement
ny
a
p
Correct to top oil temperature
at other
e ifomeasured
measu
m
C
ng
temperature
i
r
e
e
ngin vs RS - temperature curves
Use moisture
ureein
inEpaper
pape
bl
o
D
Best means
eans for estimating moisture in paper

Water in Electric Apparatus - Doble Insulating Materials Tutorial Oct. 2009

Water in Transformers - Equilibrium


Curves
Calculation of relative saturation at various
temperatures with constant concentration

ny
a
p
RS2 = RS1*SolT1/SolT2 where RS2
RS2
th RS at the
oismthe
C
g
rinme
measured temp, SolT1 is the
desired temp., RS1 is atethe
e
n
i
g
En
solubilityy at the
measured
temp and SolT2 is at the
meas
e
l
b
Do
desired temp.
tem

Solubility in mineral oil

Log S o

 1567
 7.0895
K

Water in Electric Apparatus - Doble Insulating Materials Tutorial Oct. 2009

Equilibrium Curves Using RS


Dielectric Liquid - Paper Moisture Equilibrium Curve
10.00

30

9.00

40

35

Water Content in Paper, %

45

ny
a
p
om
C
ng
i
r
e
ine
g
n
E
e
l
b
Do

8.00
7.00
6.00
5.00
4.00
3.00

50
55
60
65
70
75
80
85
90
95
100
105

2.00

110

1.00

120

115

0.00
0

10

15

20

25

30

35

40

45

50

Water in Oil Content (RS%)

Water in Electric Apparatus - Doble Insulating Materials Tutorial Oct. 2009

Equilibrium Curves Using RS


Dielectric Liquid - Paper Moisture Equilibrium Curve
7.00
6.50

30
35

6.00

40

ny
a
p
om
C
ng
i
r
e
ine
g
n
E
e
l
b
Do

Water
ter Content in Paper, %

5.50
5.00
4.50
4.00
3.50
3.00
2.50
2.00
2
1.50

45
50
55
60
65
70
75
80
85
90
95
100
105
110
115
120

1.00
0.50
0
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30

0.00
Water in Oil Content (RS)

Water in Electric Apparatus - Doble Insulating Materials Tutorial Oct. 2009

Equilibrium Curves Using RS


Dielectric Liquid - Paper Moisture Equilibrium Curve
5.00
30

4.50

35
40

Water Content in Paper, %

4.00

ny
a
p
om
C
ng
i
r
e
ine
g
n
E
e
l
b
Do

45
50

3.50

55
60
65

3.00

70
75

2.50

80
85
90

2.00

95
100

1.50
0

105
110

1.00

115
120

0.50
0.00
0

10

15

20

25

30

35

40

45

50

Water in Oil Content (RS)

Water in Electric Apparatus - Doble Insulating Materials Tutorial Oct. 2009

Equilibrium Curves Using RS


Dielectric Liquid - Paper Moisture Equilibrium Curve
5.00
4.50

30
35

Water Content in Paper, %

4.00

ny
a
p
om
C
ng
i
r
e
ine
g
n
E
e
l
b
Do

3.50
3.00
2.50
2.00
50
1.50

40
45
50
55
60
65
70
75
80
85
90
95
100
105
110
115

1.00

120

0.50
0.00
0

9 10 11 12 13 14 15 16 17 18 19 20

Water in Oil Content (RS)

Water in Electric Apparatus - Doble Insulating Materials Tutorial Oct. 2009

Equilibrium Curves Using RS


Dielectric Liquid - Paper Moisture Equilibrium Curve
3.00
30
35

Water Content in Paper, %

2.50

40

ny
a
p
om
C
ng
i
r
e
ine
g
n
E
e
l
b
Do

45
50
55

2.00

60
65
70
75

1.50

80
85
90
95

1.00
00

100
105
110
115
120

0.50

0.00
0

10

15

20

Water in Oil Content (RS)

Water in Electric Apparatus - Doble Insulating Materials Tutorial Oct. 2009

Equilibrium Curves Using RS


Dielectric Liquid - Paper Moisture Equilibrium Curve
3.00
30
35

Water Content in Paper, %

2.50

40

ny
a
p
om
C
ng
i
r
e
ine
g
n
E
e
l
b
Do

45
50
55

2.00

60
65
70
75

1.50

80
85
90
95

1.00
0

100
105
110
115

0.50

120

0.00
0

10

Water in Oil Content (RS)

Water in Electric Apparatus - Doble Insulating Materials Tutorial Oct. 2009

Model to Estimate Water in Paper


Measurements in learning period:
Top/bottom oil temp. - if available
Relative saturation
ny specific
tions
usin
Estimate starting equilibrium conditions
using
a
p
criteria and selected pointss
Com

ng
i
r
e
Use change in temperature
temperatu
to redistribute moisture
ine
g
n
n oilband
an
dEpaper
pa
between
e
l
o
D

Validate model and change in total water content in


transformer using measured water in oil content
Begin use of transient model
Water in Electric Apparatus - Doble Insulating Materials Tutorial Oct. 2009

Continuous Movement in a Transformer


Water Between Liquid Dielectric and Paper
14

70
Relative Saturation
Water Content, ppm

12

60

ny
a
p
om
C
ng
i
r
e
ine
g
n
E
e
l
b
Do

10

50

40

30

Hours

Water in Electric Apparatus - Doble Insulating Materials Tutorial Oct. 2009

133

137

129

125

121

117

113

109

105

97

101

93

89

85

81

77

73

65

69

57

61

53

45

49

37

41

33

29

25

21

17

10

13

20

Temperature, Degrees C

Relative Saturation, % and Water Content, ppm

Bottom Oil

Changes in Water Content and %RS


12
RS%
PPM
DMPIface VALUE
DMP3 VALUE
DMP6 VALUE
MPSS VALUE

10

ny
a
p
om
C
ng
i
r
e
ine
g
n
E
e
l
b
Do

Looks at moisture distribution over time. Takes into account


diffusion rates, temperature changes and physical characteristics
of the solid insulation

0
1

11

16

21

26

31

36

41

46

51

56

61

66

71

76

81

86

91

96 101 106 111 116 121 126 131 136

Water in Electric Apparatus - Doble Insulating Materials Tutorial Oct. 2009

Moisture Distribution in Transformers


Boundary Layers

ny
a
p
om
C
ng
i
r
e
Oil gine
Paper
n
E
e
l
b
Do
Interface

Water in Electric Apparatus - Doble Insulating Materials Tutorial Oct. 2009

Steady State and Transient Models


2
DMPIface VALUE
DMP1 VALUE
DMP3 VALUE
DMP6 VALUE
MPSS VALUE

1.9
1.8

ny
a
p
om
C
ng
i
r
e
ine
g
n
E
e
l
b
Do

1.7
1.6
1.5
1.4
1.3
1.2
1.1
1
1

11

16 21 26 31 36 41

46 51 56 61 66

71 76 81 86 91

96 101 106 111 116 121 126 131 136

Water in Electric Apparatus - Doble Insulating Materials Tutorial Oct. 2009

Diffusion Time Water in Paper

E
e
l
b
Do

ng
i
r
e
e
ngin

ny
a
p
Com

Water in Electric Apparatus - Doble Insulating Materials Tutorial Oct. 2009

Moisture Distribution
L ocation

T em perature

B ottom oil
N on-C onductor
B ottom oil
W rapped
conductor
T op oil
le
b
uctor
N on-conductor
o
D
T op oil
W rapped
conductor
H ottest spot

60

W ater in O il
10 ppm

W ater in O il
30 ppm

1.4

2.4

ny
a
p
75
0.9
om
C
ng
i
r
e
ine
g
n
75
0.9
E

1.6

1.6

90

0.5

1.0

98

0.4

0.7

Water in Electric Apparatus - Doble Insulating Materials Tutorial Oct. 2009

Excessive Water in Oil


Cool down period of thermal transient
Water migrates from paperooil with increasing
temp (due to load & ambient temp)

ny
a
p
At higher temp, moisture migration
gration
om is quicker and
C
ngiis high
the solubility of water
ater e
inrioil
ine
g
n
E water remains mostly in the oil
During
down,
g coolled
own
b
and for
long timesolubility also decreases
orDao lo
Excessive waterHigh RSlow dielectric
breakdown voltage
Condensation Possible
Water in Electric Apparatus - Doble Insulating Materials Tutorial Oct. 2009

Excessive Water in Oil - Cool Down


Period of Thermal Transient
These types of Transformers are most
susceptible

ny
a
p
Wetter transformers (> 1.5% in paper)
om
C
ring
atureecycle
Those that temperature
e
ngin cycle quicker and to greater
E
Those that temperature
tem
mperat
le
b
o
extremes
mes
D

Operate at lower temperatures

Water in Electric Apparatus - Doble Insulating Materials Tutorial Oct. 2009

How to Make It Rain in a Transformer

E
e
l
b
Do

ny
a
p
om
C
ng
i
r
e
e
ngin

Water in Electric Apparatus - Doble Insulating Materials Tutorial Oct. 2009

Review of the Three Rules


1. Equilibration between
oil and paper based on
temperature.
CELLULOSE

2. Water moves from


paper to oil as the
temperature increases.

ng
i
r
e
ine
g
n
E
e
l
b
mperatur
3. As the temperature
Do
h water
increases, the

ny
a
p
Com

solubility in the oil also


increases.
OIL
OI
OIL

Water in Electric Apparatus - Doble Insulating Materials Tutorial Oct. 2009

Relative Saturation at 3% (3/83 ppm)

H
O

E
e
l
b
Do

ng
i
r
e
e
ngin

ny
a
p
Com

30C

1.5% Water
2.5 ppm Water

Water in Electric Apparatus - Doble Insulating Materials Tutorial Oct. 2009

Relative Saturation at 10% (70/678 ppm)

E
e
l
b
Do

ny
a
p
m
O g Co
rin
e
e
95C
n
i
g
n
H

|1.5% Water
70 ppm Water

Water in Electric Apparatus - Doble Insulating Materials Tutorial Oct. 2009

Super Saturated (Condensation/


Rain)

H
O

ng
i
r
e
ine
g
n
E
e
l
b
Do

ny
a
p
Com
0C

|1.5% Water
70 ppm
Water

Water in Electric Apparatus - Doble Insulating Materials Tutorial Oct. 2009

ny
a
p
Limits for Water in
ng Transfo
Transformers
om
C
rin
e
e
ngin
E
le
b
o
D

Doble Recommended Limits for


Moisture-In-Oil Results
Below 30qC Top Oil

ny
a
p
Between 30 and 50qC Top Oil
om
C
ng
i
r
e
ine Oil
g
Greater than
n 50qC
0qC
Top
n
E
e
l
b
Do

Water in Electric Apparatus - Doble Insulating Materials Tutorial Oct. 2009

Below 30C Top Oil


Use Concentration Limits
%RS <50%: dielectric strength
ves mpany
Do not use equilibrium curves
Co

ng
i
r
e
ine
g
n
E
e
l
b
Do

Water in Electric Apparatus - Doble Insulating Materials Tutorial Oct. 2009

Limits for Water Content Below 30C


Top Oil Temperature
New Oil in Tanker
Oil in XFMR, EHV/UHV
Oil in XFMR, 69-288 kV
Oil in XFMR, < 69 kV
ng
i
r
e
Breakers and free-ine
ng
E
breathing
ing LTCs
LT
Cs
e
l

Dob

LTCs sealed, dessicant


breather

30 ppm max.
d 20 ppm max.
py
max.
d 25
nppm
a
p
3 ppm max.
Com35
No free water
<50% Saturation in
dry climates
<50% Saturation
under cool
conditions

80

Water in Electric Apparatus - Doble Insulating Materials Tutorial Oct. 2009

Between 30 and 50C Top Oil Temp.


Begin to look at %RS closer - note that it is
dependent on operating temperature trends
sleay
Equilibrium curves can still be misleading

an
p
m
o
C
g
5% RS
Excellent
Ex
rin
e
e
5 to 10% RSEngin
Good
e
obl RS
11 to
Okay possibly wet
oD20%
21 to 30% RS
>30% RS

Wet
Extremely Wet

80

Water in Electric Apparatus - Doble Insulating Materials Tutorial Oct. 2009

Greater Than 50C


Concentration rules no longer useful
Look at %RS and equilibrium curves

ny
a
p
5% RS
Excellent
Excellent
om
C
g
nGood
i
r
G
5 to 10% RS
Okay
e
e
n
i
g
11 to 20% RSle En
Probably Wet
b
Do
>20% RS
Wet
80

When the RS is consistently greater than 5% use


equilibrium curves to estimate moisture in paper
Water in Electric Apparatus - Doble Insulating Materials Tutorial Oct. 2009

Use of Curves to Estimate Water Content


in Paper Above 50C

80

<0.5% water in paper


0.5 to 1.5% water in paper
1.5 to 2.5% water in paper
ng
i
r
2.5 to 3.5% water in
n paper
e
ine
g
n
>3.5% water
terlein
inEpap
paper

Dob

Excellent
Good y
an
p
*Okay
m
Co
*Wet
Very Wet

*Tolerance depends on application and expected


operating environment

Water in Electric Apparatus - Doble Insulating Materials Tutorial Oct. 2009

Excessive Water in Oil


Cool down period of thermal transient
Water migrates from paperooil with increasing temp (due
to load & ambient temp)

nyaand the
s quicker
At higher temp, moisture migration is
a
p
gh Com
solubility of water in oil is high

ng
i
r
e
During cool down,
mostly in the oil and for
wn, water
rem
ineremains
g
n
eso
olubility
a long timesolubility
E also decreases
e
l
b
DowaterHigh RSlow dielectric breakdown
siv
Excessive
voltage

Condensation Possible

Water in Electric Apparatus - Doble Insulating Materials Tutorial Oct. 2009

Limits Based on Cold


Temperature Operation
50% RS,
Coldest
Operating Conc. in
Temp, C ppm

Hottest
Top Oil
Temp, C

Equil.
Water in
Oil at
2.0%
water
er in
paper

Equil.
Water in
Oil at
1.0%
water in
paper

ny
a
p
m
28
20
100
0 ng C
43o
123
i
r
ee
n
i
g
11
.5
11.5
0
18
52
En 80
e
l
b
Do

Equil.
Water in
Oil at
3.0%
water in
paper

225
95

-20

4.0

60

20

37

-40

1.2

40

2.5

6.9

13

Water in Electric Apparatus - Doble Insulating Materials Tutorial Oct. 2009

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