Documenti di Didattica
Documenti di Professioni
Documenti di Cultura
Amended edition
FOR RESTRICTED
CIRCULATION
LAYOUTS
FOR
OIL AND GAS INSTALLATIONS
OISD-STANDARD-118
First Revision, July 1995
OISD-STANDARD-118
First Revision, July 1995
Amended edition.
August 2000
FOR RESTRICTED
CIRCULATION
LAYOUTS
FOR
OIL AND GAS INSTALLATIONS
Prepared By :
COMMITTEE ON LAYOUTS
NOTE
OISD publications are prepared for use in the oil and gas industry under
Ministry of Petroleum and Natural Gas. These are the property of Ministry of
Petroleum & Natural Gas and shall not be reproduced or copied or loaned or
exhibited to others without written consent from OISD.
Though every effort has been made to assure the accuracy and reliability
of the data contained in these documents, OISD hereby expressly disclaims any
liability or responsibility for loss or damage resulting from their use.
These documents are intended only to supplement and not to replace the
prevailing statutory requirements.
"OISD hereby Expressly Disclaims any liability or Responsibilities for Loss or Damage Resulting from the use of the OISD Standards/Guidelines."
FOREWORD
The Oil Industry in India is over 100 years old. As such various practices have been in
vogue because of collaboration/association with different foreign companies and
governments. Standardisation in design philosophies and operating and maintenance
practices at a national level was hardly in existence. This coupled with feed back from some
serious accidents that occurred in the recent past in India and abroad, emphasised the need
for the industry to review the existing state-of-the-art in designing, operating and maintaining
oil and gas installations.
With this in view, the Ministry of Petroleum and Natural Gas in 1986 constituted a
Safety Council assisted by the Oil Industry Safety Directorate (OISD) staffed from within the
industry for formulating and implementing a series of self regulatory measures aimed at
removing obsolescence, standardising and upgrading the existing standards to ensure safer
operations. Accordingly, OISD constituted a number of functional committees comprising of
experts nominated from the industry to draw up standards and guidelines on various
subjects. The experience and knowledge gathered over the years and the various national
and international codes and practices are taken into consideration.
The first edition of the document on "Layouts for Oil and Gas Installations" was
prepared by the Functional Committee and published in November 1988. This document of
July 1995 is the first revision prepared by the Functional Committee.
This document will be reviewed periodically for improvements based on the experience
and better understanding.
Suggestions from industry members may be addressed to:
The Coordinator
Committee on Layouts
Oil Industry Safety Directorate
2nd Floor, Kailash
26, Kasturba Gandhi Marg
New Delhi-110 001
COMMITTEE ON LAYOUTS
(First Edition - November 1988)
NAME
ORGANISATION
Leader
Shri R.P.Bhatla
Members
Shri K.K. Arora
Member Coordinator
Shri B.K. Trehan
COMMITTEE ON LAYOUTS
(First Revision - July 1995)
Leader
Shri R.P. Bhatla/
Shri V.K.Raina
Shri S. Pandarinathan
Member Coordinator
Shri B. Sadhukhan/
"OISD hereby Expressly Disclaims any liability or Responsibilities for Loss or Damage Resulting from the use of the OISD Standards/Guidelines."
CONTENTS
Introduction
Scope
Definitions
Plant Layout Philosophy
Layout of Blocks/Facilities
General Considerations
Inter-distances
Layout of Process Units
General Considerations
Process Equipment
Control Room and Sub-Station
Equipment Spacing within Process Units
Layout of Storage Tanks
General Considerations
Inter-distances between Tanks / Offsite Facilities
Layout of LPG Facilities
General Considerations
LPG Storage
LPG Bottling
LPG Bulk Handling
Inter-distances for LPG Facilities
Layout of Utility Stations
General Considerations
Inter-distances
References
v
"OISD hereby Expressly Disclaims any liability or Responsibilities for Loss or Damage Resulting from the use of the OISD Standards/Guidelines."
1.0 INTRODUCTION
Hydrocarbon processing and handling plants are
inherently hazardous. Today's trend of large and
complex plants presents substantial risk potential. At
times plants are modified to operate at higher capacities
or efficiencies necessitating larger storage requirements
than contemplated earlier. For these reasons, initial site
analysis for the proposed new construction or addition
should be done carefully while considering the space
allocation to the various facilities.
The hydrocarbon industry over the years learnt
lessons from fires and explosions throughout the world
and has been up-dating plant safety norms including
inter-distances between facilities and their relative
locations. The minimum distances recommended many
years ago need review in the context of today's
environment in the industry.
(iii)
SCOPE
3.0 DEFINITIONS
(i)
PETROLEUM REFINERY
Petroleum Refinery is a plant where crude oil is
received and processed into intermediates and
finished products.
(ii)
(v)
2.0
(vi)
Pipeline installations/terminals.
FLASH POINT
"Flash point" of any petroleum liquid is the
minimum temperature at which the liquid yields
vapour in sufficient concentration to form an ignitable mixture with air and gives a momentary flash
on application of a small pilot flame under specified conditions of test as per IS:1448 (Part-I).
(vii)
"OISD hereby Expressly Disclaims any liability or Responsibilities for Loss or Damage Resulting from the use of the OISD Standards/Guidelines."
Excluded Petroleum:
Liquids which have flash point of 93 oC
and above.
(i)
(a)
Process flow
sequence
Utility requirements
Number of flares
Environmental considerations
STABLING LINE
(b)
(b)
(ix)
BASIC INFORMATION
diagram
indicating
flow
vii
"OISD hereby Expressly Disclaims any liability or Responsibilities for Loss or Damage Resulting from the use of the OISD Standards/Guidelines."
(ii)
(iii)
(iv)
LOCATION
(a)
(b)
(c)
Surrounding risks
BLOCKS
(a)
(b)
(V)
ROADS
(a)
(b)
(c)
(d)
(e)
(f)
(vi)
(b)
FUTURE EXPANSION
Future expansion shall be assessed and space
provision for known and unforeseen needs shall
be made. Orderly future expansion shall be
affected by providing space adjacent to similar
type of facilities for expansion. Extension of pipe
sleepers and pipe way, road crossings for yard
piping shall be given due consideration. Care
shall be taken to facilitate future expansion
without any interferene to plant on-stream.
Storage tanks/offsites
LPG storage and filling facilities
Process units
Utilities and effluent disposal facilities
"OISD hereby Expressly Disclaims any liability or Responsibilities for Loss or Damage Resulting from the use of the OISD Standards/Guidelines."
(ii)
(iii)
(x)
(xii)
(xiii)
(v)
(vi)
(vii)
(viii)
(ix)
ix
"OISD hereby Expressly Disclaims any liability or Responsibilities for Loss or Damage Resulting from the use of the OISD Standards/Guidelines."
5.2
INTERDISTANCES
Interdistances
between
various
blocks/facilities
described above shall be as per Table-1.
"OISD hereby Expressly Disclaims any liability or Responsibilities for Loss or Damage Resulting from the use of the OISD Standards/Guidelines."
OISD-STD-118 Revision - II
11
TABLE - 1 (NOTE1)
MINIMUM INTERDISTANCES BETWEEN BLOCKS/FACILITIES
S.No.
From \ To
10
11
12
13
14
15 16
1.
Process Units
36
***
30
45
30
60
90
150
45
60
45
30
60
60
30
90
2.
Process Control
Room
***
**
45
30
60
90
150
45
30
30
30
15
30
30
3.
Storage Tank
Class A
30
**
T3 &
T5
T3 &
T5
T3 &
T5
30
90
150
30
60
90
30
T6
60
30
50
4.
Storage Tank
Class B
45
45
T3 &
T5
T3 &
T5
T3 &
T5
30
90
150
30
60
90
30
T6
30
30
50
5.
Storage Tank
Class C
30
30
T3 &
T5
T3 &
T5
T3 &
T5
30
90
150
30
60
90
30
T6
30
30
50
6.
Storage Vessels
(Pressure) LPG/Other
60
60
30
30
30
T7
90
150
30
90
90
30
T8
45
30
60
7.
Flares-elevated
90
90
90
90
90
90
90
150
90
90
90
90
90
90
90
90
8.
Flares-ground
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
9.
45
45
30
30
30
30
90
150
60
30
60
60
60
90
90
150 90/60
T7 90/60 30
-
T7 T6/T760
30
30
12
30
12
50
30
90
Contd...
"OISD hereby Expressly Disclaims any liability or Responsibilities for Loss or Damage Resulting from the use of the OISD Standards/Guidelines."
12
OISD-STD-118 Revision - II
TABLE - 1 (Contd..)
S.No.
10
11
12
13
14
15 16
45
30
90
90
90
90
90
150
30
30
15
50
30
30
90
30
30
30
30
30
90
150
T7
30
15
30
15
50
60
30
T6
T6
T6
T8
90
150 T6/T7 12
50
30
30
50
60
15
60
30
30
45
90
150
60
12
30
30
50
30
30
30
30
30
30
90
150
30
30
30
15
30
30
15
90
30
50
50
50
60
90
150
50
90
90
50
50
50
15
11.
From \ To
Boiler House/
heaters
**
Distance will be 30 meters in case Control Room is blast proof and 60 meters in case it is not blast proof.
***
Notes :
1.
2.
All distances shall be measured between the nearest points on the perimeter of each facility except in case of tank vehicle loading/unloading area
where the distance shall be measured from the centre of each bay.
3.
4.
Where distances have not been specified, it shall be decided based on construction,operation & maintenance requirements.
5.
API/CPI, open oil separators/oil collection sumps shall be categorised under the same risk and shall be located at 90m distance from
heaters/boilers. However, if these are covered from top and provided with adequate venting to safe location, the minimum safe distance can be
reduced from 90m to 30m.
6.
OISD-STD-118 Revision - II
ii)
7.
13
Definitions :
Process Unit - a unit having integrated sequence of operation , physical and chemical, and may involve preparation, separation, purification, or change
in state, energy content or composition.
Service building a building housing facilities for inspection/maintenance/other supporting services which are directly required for operation of the plant.
Fire station a building housing facilities of parking fire tenders and keeping other ready to use fire fighting equipment for meeting plant emergencies,
fire control room with required communication facilities/mimic panel.
Fire pump house a building housing main fire water pumps, jockey pumps, communication and alarm system, instrumentation and the required
operating & supporting personnel.
"OISD hereby Expressly Disclaims any liability or Responsibilities for Loss or Damage Resulting from the use of the OISD Standards/Guidelines."
14
OISD-STD-118 Revision - II
-118 Revision - I
6.0
6.1
GENERAL CONSIDERATIONS
(ii)
(iii)
(iv)
(v)
(vi)
(vii)
(x)
(xi)
(xii)
(xiii)
"OISD hereby Expressly Disclaims any liability or Responsibilities for Loss or Damage Resulting from the use of the OISD Standards/Guidelines."
OISD-STD-118 Revision - II
15
(ii)
(iii)
(iv)
6.2
EQUIPMENT
UNITS
SPACING
WITHIN
PROCESS
"OISD hereby Expressly Disclaims any liability or Responsibilities for Loss or Damage Resulting from the use of the OISD Standards/Guidelines."
TABLE-2
MINIMUM INTERDISTANCES BETWEEN EQUIPMENTS WITHIN PROCESS UNIT
This table could be used by the oil companies as a guideline for their projects. These could be suitably modified as required to suit space constraints
and relevant engineering practices. NOTE 1
S.No.
From \ To
10
11
1.
Fired heaters/
any fired equip.
15
15
15 22.5
15
15
20
15
15
15 16/30
2.
Reactors
15
15
3.
Distillation
columns
15
7.5
15
4.
Accumulators
(Hydrocarbon)
15
15
5.
7.5
7.5
15
7.5
6.
15
7.5
7.51
7.
15
15
15
15
15
7.5
8.
7.5
9.
Pumps - other
Hydrocarbon
15
15
11.
15
16/30
12
13
14
15
16
17
18
19 20
15
18
15
30
15
15
16
15
15
15
15
20
15
15
15
15
20
15
15
15
15
7.5
7.5
7.5
16
15
15
20
15
7.5
16
15
15
15
15-
15
15
15
15
16
15
15
15
15
15
15
16
15
15
15
15
7.5
15
16
15
15
15
15
7.5
15
16
15
15
15
15
7.5
15
16
15
15
15
15
16
20
20
16
16
16
16
16
16
16
16
20
16
16
16
16
15
16
15
15
15
15
15
15
15
15
15
15
15
20
10
15
15
15
-
15 5
Contd....
18
OISD-STD-118 Revision - II
TABLE - 2 (Contd...)
S.No.
From \ To
10
11
12
13
14
15
16
17
18
19 20
18
15
16
10
15
15
15
15
15
15
15
15
15
15
15
15
15
15
15
15
15
15
16
15
15
15
30
15
15
15
20
15
15
15
15
15
15
16
15
15
15
15
15
15
15
15
15
15
15
15
15
15
15
15
15
15
15
15
15
15
15
7.5
15
16
15
Notes:
1.
2.
3.
7.0
7.1
GENERAL CONSIDERATIONS
(i)
DYKED ENCLOSURES
(a)
: 120,000 cu.m.
(f)
(g)
(ii) GROUPING
(a)
(b)
(c)
: 60,000 cu.m.
(c)
(d)
(e)
(iii)
FIRE WALLS
(iv)
(a)
(b)
GENERAL
(a)
20
(b)
(c)
(d)
7.2
(ii)
(iii)
(iv)
TABLE - 3 (NOTE1)
INTERDISTANCES BETWEEN TANKS/OFFSITE FACILITIES
(For small installations)
S.No.
From \ To
10
11
12
15
13
1.
0.5 D
0.5 D
or 6
0.5 D
or 6
15
15
15
15
2.
0.5 D
or 6
0.5 D
0.5 D
or 6
0.5 D
0.5 D
4.5
4.5
4.5
3.
0.5 D
or 6
0.5 D
or 6
0.5 D
4.5
0.5 D
min.3
0.5 D
min.3
4.
4.5
5.
0.5 D
0.5 D
4.5
1.5
4.5
4.5
1.5
4.5
4.5
4.5
6.
0.5 D
1.5
4.5
3 3
7.
15
8.
15
4.5
4.5
4.5
4.5
4.5
1.5
4.5
4.5
4.5
9.
15
4.5
4.5
4.5
33
1.5
1.5
15
D
D
min.4.5 min.4.5
Contd...
22
OISD-STD-118 Revision - II
TABLE - 3 (Contd...)
S.No.
10
11
12
13
Non-flameproof
electric motors
15
4.5
4.5
4.5
15
D
min. 4.5
0.5 D
min. 3
4.5
4.5
15
D
min. 4.5
0.5 D
min. 3
4.5
4.5
11.
From \ To
Notes:
1.
2.
3.
Interdistances given for tanks are shell to shell in the same dyke.
4.
All distances shall be measured between the nearest point on the perimeter of each facility except in the case of tank vehicle
loading/unloading area where the distance shall be measured from the centre of each bay.
5.
6.
Notation :
"D"
(-)
"OISD hereby Expressly Disclaims any liability or Responsibilities for Loss or Damage Resulting from the use of the OISD Standards/Guidelines."
TABLE - 4
INTERDISTANCES BETWEEN STORAGE TANKS/OFFSITE FACILITIES
S.No.
From \ To
1.
T5
T5
T5
15
15
15
15
15
2.
T5
T5
T5
15
15
15
15
15
3.
T5
T5
T5
15
4.
15
15
15
15
15
15
5.
15
15
6.
15
15
15
15
7.
15
15
15
8.
9.
15
15
15
15
Notes :
1.
2.
Above table is applicable for installations where total quantity of petroleum class A and class B stored above
ground in bulk exceeds 5000 cu.m or where the diameter of any such tank for the storage of petroleum exceeds 9
m.
3.
All distances shall be measured between the nearest points on the perimeter of each facility except in the case of
tank vehicle loading/unloading area where the distance shall be measured from the centre of each bay.
4.
Notation:
5.
(-)
T5
This table is applicable for class C petroleum storage also alongwith class A & B petroleum as per limits specified
under note-2 above.
24
OISD-STD-118 Revision - II
TABLE - 5
INTERDISTANCES BETWEEN STORAGE TANKS
Sl.
No.
Item
Floating Roof
Tanks
Fixed Roof
Tanks (Class
A & B Petroleum
Class C
Petroleum
1.
(D + D) / 4
(D + d) / 4
(D + d) / 6
2.
(D + d) / 4
(D + d) / 3
(D + d) / 4
Notes :
1.
This table is applicable for installations where aggregate storage capacity of class A and class B
petroleum stored above grade exceeds 5000 cu.m. or where the diameter of any such tank for the storage
of petroleum exceeds 9 m.
2.
3.
Notation:
D diameter of larger tank in metres
d
4.
If the interdistance (for class A & B) calculated as above are less than 15m,then minimum of 15m or 0.5
D or d shall be followed.
5.
Interdistance between class A/B storage tanks and classC storage tanks shall not be less than 6 metres.
"OISD hereby Expressly Disclaims any liability or Responsibilities for Loss or Damage Resulting from the use of the OISD Standards/Guidelines."
OISD-STD-118 Revision - II
25
TABLE - 6 (NOTE1)
DISTANCES FROM BOUNDARY FENCING
S.No.
Installation
Minimum Distance
from Boundary
fencing around
Installation
1.
**
2.
**
3.
**
4.
15
5.
10
6.
20
7.
10
Notes :
1.
2.
This table is applicable for facilities in an installation where total quantity of petroleum class A & B stored
above ground in bulk exceeds 5000 cu.m. or where the diameter of any such tank for the storage of
petroleum exceeds 9 m.
3.
Notation:
"D" diameter of larger tank in metres.
4.
**
Above table is based on the assumption that property beyond the boundary line is either protected or
adequate green belt is provided as a safety buffer where no structure exists. Property beyond property line
is deemed protected if it is within the jurisdiction of public Fire Brigade or plant's own Fire Brigade.
(I) Distance from Floating roof tank to boundary fencing for stable and boil-over
protection for exposure shall be D/2 (minimum 20m).
liquids, having
26
OISD-STD-118 Revision - II
"OISD hereby Expressly Disclaims any liability or Responsibilities for Loss or Damage Resulting from the use of the OISD Standards/Guidelines."
OISD-STD-118 Revision - II
8.0
8.1
GENERAL CONSIDERATIONS
27
(d)
GROUPING
Vessels shall be arranged into groups each
having a maximum of six vessels. Capacity of
each group shall be limited to 15000 cu.m. Each
group shall be provided with a curb wall.
Any vessel in one group shall be separated from
a vessel in another group by a minimum distance
of 30m.
Spheres and bullets shall be treated as separate
groups with 30m safety distance between two
groups. Separate dedicated manifold shall be
provided for each group.
ii)
(iii)
LOCATION
(a)
(b)
(c)
(d)
LOCATION
LPG bottling facilities should be located at a safe
distance from other facilities with minimum
ingress to trucking traffic and downwind to
storage as far as possible.
There shall not be any deep ditches in the
surrounding area to avoid LPG settling.
(ii)
CONSTRUCTION
Bottling section shall be of single storey having
roofing and open from sides for adequate
ventilation so that leaked gas can drift away.
RCC roofing should not be used to the extent
possible.
(iii)
OPERATION
(a)
(b)
(b)
of
(c)
28
OISD-STD-118 Revision - II
(d)
(c)
LOCATION
(a)
(b)
(ii)
"OISD hereby Expressly Disclaims any liability or Responsibilities for Loss or Damage Resulting from the use of the OISD Standards/Guidelines."
OISD-STD-118 Revision - II
29
TABLE - 7
INTERDISTANCES FOR LPG FACILITIES
S.No.
From \ To
1.
T8
30
30
30
15
60
2.
Boundary/property line/
group of buildings, not
associated with LPG plant
T8
30
30
30
30
**
3.
30
30
15
30
30
15
60
4.
30
30
30
50
50
30
60
5.
Rail spurs
30
30
30
50
50
30
60
6.
Pump house/Comp.
house(LPG)
15
30
15
30
30
60
7.
60
**
60
60
60
60
Notes :
1.
2.
Notation:
T8 Refer Table - 8
3.
1/4 of sum of diameters of adjacent vessels or half the diameter of the larger of the two adjacent
vessels whichever is greater.
**
30
OISD-STD-118 Revision - II
TABLE - 8 (NOTE1)
INTERDISTANCES BETWEEN LPG STORAGE VESSELS AND
BOUNDARY / PROPERTY LINE / GROUP OF BUILDINGS
NOT ASSOCIATED WITH LPG FACILITIES
Capacity of
Each Vessel
(Cum.M. of water)
Distance
1.
10 - 20
15
2.
21 - 40
20
3.
41. 350
30
4.
351 - 450
40
5.
451 - 750
60
6.
751 - 3800
90
S.No.
Note :
All distances are in metres.
"OISD hereby Expressly Disclaims any liability or Responsibilities for Loss or Damage Resulting from the use of the OISD Standards/Guidelines."
OISD-STD-118 Revision - II
9.0
9.1
GENERAL CONSIDERATIONS
31
The waste disposal facilities like effluent
channels, land fill areas for disposing off solid
waste etc. should preferably be located by the
side of boundary wall, but down stream of wind
direction so that the foul odour that may be
present at times does not affect the plant
personnel and neighbourhood areas. Locating the
waste disposal facility near the boundary wall also
eliminates the vehicular movement in process
areas in case solid wastes are to be taken out of
installation for disposal.
(ii)
9.2
INTERDISTANCES
Interdistances between various utility stations
and other facilities shall be as given in Table-1.
10.0 REFERENCES
1.
2.
OISD-STD-144
Distribution.
3.
4.
5.
6.
7.
COOLING TOWERS
Cooling towers should be located away from
process unit area, preferably downstream
direction of wind to avoid corrosion of the
equipments in process areas.
(iii)
SMOKING BOOTHS
ELECTRICAL
Electrical generation facilities should be located
near the process unit block because such
electrical generation units normally supply steam
to the process units e.g. Cogeneration. When
external power grid is interconnected with plant
power generation facilities, either the power plant
shall be located at the side of boundary wall or
the external power transmission lines shall be
taken underground upto the interconnection grid
inorder to minimise the length of overhead
transmission lines within the plant.
(ii)
iv)
on
LPG
Bottling
and
32
OISD-STD-118 Revision - II
ANNEXURE - 1
"OISD hereby Expressly Disclaims any liability or Responsibilities for Loss or Damage Resulting from the use of the OISD Standards/Guidelines."
OISD-STD-118 Revision - II
33
34
OISD-STD-118 Revision - II
NOTES
"OISD hereby Expressly Disclaims any liability or Responsibilities for Loss or Damage Resulting from the use of the OISD Standards/Guidelines."
OISD-STD-118 Revision - II
35
NOTES
36
OISD-STD-118 Revision - II
NOTES
"OISD hereby Expressly Disclaims any liability or Responsibilities for Loss or Damage Resulting from the use of the OISD Standards/Guidelines."