EARTHWORK AND HEAVY EQUIPMENT FINAL

REPORT
CENTENNIAL TOWER PROJECT

CreatedBy:
Bimasena Heribowo

(1206292351)

M Ali Riza

(1106071744)

Antonius Ivan

(1106071776)

CIVIL ENGINEERING DEPARTMENT

ENGINEERING FACULTY
UNIVERSITAS INDONESIA
DEPOK, 2015

1.) Project Description

General Data

Project Name
: Centennial Tower Project
Owner
: PT Citratama Inti Persada
Adress
: Jl. Tanah abang II No. 56 Jakarta Pusat - Indonesia
Location
: Gatot Subroto, Kav 24-25
Coordinates
: 613'48"S 10649'14"E
Developer
: PT Citratama Inti Persada
Project head
: Ir.Basu Karno
Prokect Architect
: Agung Mudya Kusnigara
Project Contractor
: PT Acset Indonusa Tbk (Main Contractor)
Contract
: 24 months
Foundation Stating on
: March 2013
Total tower
:1
Total Area
: 148.300 meter
Total Floors
: 40
Basement Area (per floor): 6816 M2
Area per floor
: 4898 M2
Basement
: 3 floor

Project Location

Picture 1. Site Location

2.) Method of Construction

a) Site possession
Site possession consists of preparing the groundwork for further construction
process. The steps consist of clearing the site from any obstruction, establishing
temporary site office, and creating proper workspace for construction workers.
a.1) Site Clearing
Site clearing work require to all surface objects and all trees, fallen timber, rotten
wood, stumps, roots, snags, brush, other vegetation, rubbish, and other protruding
obstructions such as rubble, to be cleared and/or grubbed and disposed as
required. The clearing also include unsuitable materials to be removed to a depth
at least 50 cm below the original ground surface.
b.) Installation of Crane
The total number of crane that will be used for the project is three cranes each placed
in specific place according to the drawing plan. The type of crane that will be used is
static type with maximum reach of 55m.
c.) Excavation
The excavation process will be divided into 5 stages, with each stages differs
according to the area of work and the depth of the excavation. The excavation work

includes excavation of the ground soil, transporting the hauled soil into dumping
ground, and the installation of ground anchor along the 5 stages of work.
d.) Raft Foundation Installation
The centennial tower project will be using raft foundation as the base of building
foundation. Raft foundation consists of a raft of reinforced concrete under the whole
of a building. This type of foundation is described as a raft in the sense that the
concrete raft is cast on the surface of the ground which supports it, as water does a
raft, and the foundation is not fixed by foundations carried down into the subsoil.
Raft foundations may be used for buildings on compressible ground such as very soft
clay, alluvial deposits and compressible fill material where strip, pad or pile
foundations would not provide a stable foundation without excessive excavation. The
reinforced concrete raft is designed to transmit the whole load of the building from the
raft to the ground where the small spread loads will cause little if any appreciable
settlement.
e.) Bore Pile Installation
The bore pile that will be use is made by concrete reinforced steel with the total
number of bore pile used is 500.

Picture 2. Bored pile installation drawing.

Specification of bore pile:

Allowable capacity:
1000

: 600 ton
360 ton

(Compression)
(Tension)

20 ton

(Lateral)

800

: 470 ton
280 ton
15 ton

(Compression)
(Tension)
(Lateral)

600

: 80 ton
40 ton

(Compression)
(Tension)

Loading Test for Bore Pile:

1000

= 1 pile Load 2.5 x 600 ton

4 pile Load 2 x 600 ton
1 pile Load 2 x 20 ton

(Compression)(TP1)
(Compression)(TP2,3,5)
(Lateral)
(TP13)

800

= 1 pile Load 2 x 470 ton

1 pile Load 2 x 280 ton
1 pile Load 2 x 15 ton

(Compression)(TP6)
(Tension)
(TP12)
(Lateral)
(TP14)

f.) Basement Work

We are limiting our scope of work until the basement floor. The basement work itself
consist of three floor with the height of each floor is 3.5 meter and total area of 6816
M2.
3.) Equipment
a.) Site Clearing

Dump truck
Excavator

b.) Crane

Mobile Crane Truck

c.) Excavation

Excavator
Hauling Truck
d.) Raft Foundation

Concrete Pump
Mixer Truck
Tower Crane

e.) Pile Cap

Mixer truck
Concrete pump
Formwork (manual)

f.) Basement work

Mixer truck
Formwork
Concrete Pump

4.) Combined Equipment and Calculation

a.) Site clearing
There are two procedures to these steps which is land clearing and stripping. The first step
is done by excavator and hauling truck to remove any obstruction on the top of soil.
Because there is no clear explanation on how much obstruction is encountered during site
clearing process, and the equipment used, were using assumption as the basis for our
calculation.
Original Land Dimension :133.2 m (front side/Jl. Gatot Subroto)
101.5 m (Jl. Guru Mughni side)
132.9 m (back side)
95.3 m (BIP side
Original Land Area

: 13140 m2

Stripping volume

: 13140 x 0.5 = 6570m3 of soil

Swelling Factor

: 10%

Total stripping volume

: 7227m3

Clearing and Stripping Calculation

Equipment:

Excavator
Assume:
Bucket Capacity

: 0.8m3

Cycle time (per load)

: 25 second

Additional time

: 10 second

Complete cycle time

: 35 second

Volume per hour

: 83m3/hour (swell of 10%) 91m3/hour

Volume per day (5 hour x 2): 455m3 910m3

(From working time of 6 hour, 50 minutes effective time per hour)
We assume there are two excavators used to do the stripping process, so the total volume
per day will be 910 x 2 = 1820m 3. For initial stripping volume of 7227m3, the amount of
day needed to clear the site will be 7227/1820 = 3.97 days or four days of work.

Dump Truck
Assume:
Dump truck capacity (q)

: 20m3

Distance to dumping ground

: 40 km

Average speed

: 40km/h

Time of Travel

: 1 hour

Cycle time of dump truck

Excavator capacity

: 0.8m3

Loading time

: 10 second

Load time

: 250 seconds (4.17 minute)

Maneuver during loading and unloading : 2 minutes

Unloading Time
-

: 2 minutes

Cycle time (CT): loading + maneuver x 2 + travel time x 2 +

unloading
: 4.17 + 4 + 120 + 2
: 130.17 minute

Dump truck efficiency:

Q = q x 60 x E
CT
E = efficiency factor

= 20 x 60 x 0.83 = 7.37m3/hour
130.17

Dump truck production per day

: 10 hour x 7.37 = 73.7m3/day

Excavator production per day

: 1820m3/day

Number of truck needed

: 1820/73.7= 24.7 (26 dump truck 1 backup)

b.) Crane Assembling

The type of crane that will be used in the project is top-slewing (fixed tower crane).
There will be three tower crane that will be built each with capacity of 2.4 ton (max)
and longest reach of 55m.
The whole assembling process will took 50 days as the leveling of the crane is
adjusted to the height of the building itself. At a certain level, the crane will be
jointed to the building to increase it stability.
The process will contain:
Bored piling 2days
Rebar setting 7 days
Formwork

2 days

Foundation pouring concrete 1 day

Curing

14 days

Installation and testing 10 days

Crane placement location

c.) Excavation

As mentioned earlier, the excavation process will be divided into 5 stages, with each
stages differs according to the area of work and the depth of the excavation.

Stage 1
Initial depth

: -1.96m

Excavation Depth

: -7.6 m

Volume of excavation

: 15000m3

Stage 2
Work steps:
1.

Excavation depth :level -9.100 m (from level -7.600)

2.

Excavation depth : level -10.000 m (from level -7.600)

3.

Ground anchored & weller beam

4.

Excavation depth : level -7.600 (from level -1.960)

Stage 3
Work steps :
1.

Excavation depth : level -11.850 m (from level -9.100)

2.

Excavation depth : level -13.550 m (from level -10.000)

3.

Excavation of pit lift soil : -17.400 m (from level -10.000)

4.

Excavation depth : level -9.100 (from level -7.600)

5.

Excavation depth : level -10.000 (from level -7.600)

6.

Ground anchored & weller beam

Stage 4
1.

Excavation depth : level -11.850 m (from level -9.100)

2.

Excavation depth : level -13.550 m (from level -10.000)

3.

Excavation of pit lift soil : -15.750 m (from level -13.550)

4.

Excavation depth : level -7.600 (from level -1.960)

5.

Leaning excavation for temporary beam

Stage 5
1.

Excavation depth : level -9.100 m (from level -7.600)

2.

Excavation depth : level -11.850 m (from level -7.600)

3.

Ground anchored & weller

4.

Weller works

Work Calculation

No
1
2
3
4
5
TOTAL

Planning of work volume (from project scheduling):

Tahap
Galian
I
II
III
IV
V

Volume
(m3)
15000
20000
10000
15000
10000
70000

Time of excavation
(day)
20
25
15
20
20
100

Volume of Excavation
(m3/day)
750
800
667
750
500

Number of truck required:

We use the truck efficiency and capacity from previous calculation.
One day of work

= 2 shift
= 2 x 6 hours = 12 hours
= 2 x 44.22m3/day = 88.44m3/day

Dump truck efficiency

No

Section

1
2
3
4
5

I
II
III
IV
V

Volume of Excavation
(m3/day)
750
800
667
750
500

d.) Raft Foundation

Specification for raft foundation:

Concrete

Concrete quality (fc)

: 40 Mpa

Slump Test Normal Concrete

: 122 cm

Concrete Normal Volume

: 5300 m3

Maximum concrete temperature (on site)

: 32oc

Volume of
Truck (m3)
20
20
20
20
20

Number of
Truck per day
9
10
8
9
6

Steel

Steel quality fy

: 400 Mpa

Diameter of main Strut

: D29, D25, D22

Diameter of Starter bars

: D32, D29, D22, D19, D16, D13

For the work of raft foundation, the work steps are divided into two stages. The first
stage is to build the main foundation under the main tower and the second stages for
the area surrounding the building.
Stage 1

The total area in the 1st stage work is 5300m3

Stage of work is including:

-

Formwork
Waterproofing to Raft Foundation
Mesh Installation
Concrete Pouring
Curing Time

Formwork 15 days

Waterproofing to Raft Foundation 10 days

Mesh Installation 3 days
Concrete Pouring 4 days (calculation below)

Equipment Calculation
Type

: Concrete pump truck (mobile)

Capacity

: 28m3/hour

Total Volume : 5300m3

Hours of work : 5300/28

= 189.29 hours / 190 hours

Number of pump used

= 4 (1 back up) reducing the work time to 47.5 hours

For the raft foundation work, the concrete pouring process will be done in two shifts
with 6 hours of work time per shift. This will made the process to be completed in 4
days.
Volume of concrete needed per day: 1325 m3

Mixer Truck
There will be 5 designated batching plants to supply the concrete which can be seen
from the picture below:

(Assume for all location)

Preparation at batching plant
Loading
Slump + temperature control (site)
Unloading
Total Operation time
Capacity of mixer truck

: 5 minutes
: 10 minutes
: 10 minutes
: 25 minutes
: 50 minutes
: 10m3

1. Kamal
- Travel time

: 300 minutes

- Load per hours needed

: 35m3/hours

- Total volume needed (12hours work)

: 420m3

- Cycle Time: Operation + Total time

: 350 minute

- Truck needed: 21 trucks

2. Bintaro
- Travel time

: 105 minutes (average)

- Load per hours (batching plant capacity): 14m3/hours

- Total volume needed (12hours work)

:168m3

- Cycle Time: Operation + Total time

: 155 minute

- Truck needed: 5 trucks

3. TB Simatupang
- Travel time

: 120 minutes

- Load per hours (batching plant capacity): 56m3/hours

- Total volume needed (12hours work)

: 672m3

- Cycle Time: Operation + Total time

: 170 minute

- Truck needed: 17 trucks

4. Jatiasih
- Travel time

: 120 minutes (average)

- Load per hours (batching plant capacity): 14m3/hours

- Total volume needed (12hours work)

: 168m3

- Cycle Time: Operation + Total time

: 170 minute

- Truck needed: 5 trucks

5. Pulogadung
- Travel time

: 120 minutes (average)

- Load per hours (batching plant capacity): 14m3/hours

- Total volume needed (12hours work)

: 168m3

- Cycle Time: Operation + Total time

: 170 minute

- Truck needed: 5 trucks

Total Truck needed for the project : 53 trucks

e.) Bore Pile Installation

Assuming the type of column used for the basement area is using concrete steel
column with d: 1000.
Number of column for the main tower

: 408 columns

Height of one basement floor

: 3.5 meter

Height of the entire basement

: 10.5 meter

Area of one concrete column

: 0.785m2

Volume of one concrete column (per floor) : 2.747m3

Total volume of concrete per floor

: 1120.776 m3

Volume of one concrete column (basement) : 8.241m3

Total volume of concrete for one basement : 3362.33m3

Equipment Calculation
Concrete pump
Capacity

: 28m3/hour

Daily operation time : 10 hours (effective 8.3 hours)

Volume per day

: 232.4m3/day

Total 2 pump used

: 464.8 m3/day (465m3)

Number day of work : 2.41 day (3 day / per floor)

Formwork
Initial installation

: 1 day

Curing time

: 8 days

Dismantling

: 1 day

Truck Ready mix

We assume the travel time of the mixer truck is averaging of 120 minutes (back and
forth)

Capacity

: 10m3

Mixing Time : 60 minute

Q
: Production capacity of mixer truck
v
: Mixer truck capacity = 10 m3
Efficiency
: 50 minute/hour = 0.83
CT
: Cycle time of Mixer truck
Preparation at batching plant
: 5 minutes
Loading
: 10 minutes
Slump + temperature control (site) : 10 minutes
Unloading
: 25 minutes
Total Operation time
: 50 minutes
CT
: 120 + 50 = 170 minutes.
3

Q=v

60
60
m
efisiensi=10
0.83=2.93
CT
170
jam

Number of truck needed

N=

v
We . S .Q

unit

where :
n

= Number of truck needed

V = Volume of work = m
We = Work effective time = 1 day
S

= Time of work per day 10 hours, efficient time of work: 8.3 hours

= Production capacity of a single truck

N=
N=

v
We . S .Q

465
1 x 8.33 x 2.93

unit
unit

N = 19.05unit 20 unit truck/day

The total time required to finish one floor of work
Installation of forming

: 1 day

Pouring concrete

: 3 day

Curing time

: 8 day

Dismantling

: 1 day

Total work day

: 13 days

Total work day for whole basement : 39 days

f.) Basement Work

Total area of basement area

: 6816m2

Dimension

: (L)108.2 m ; (W) 63 m

Assume
Slab width

: 0.4m

Column area

: 2.25m2

Number of Column

: 150

Height per floor

: 3.5 m

Volume of slab

: 2726.4m2

Volume of column

: 1181.25m2

Total Volume of slab

: 8179.2m2

Total Volume of column

: 3543.75m2

Equipment Calculation
Concrete pump
Capacity

: 28m3/hour

Daily operation time : 10 hours (effective 8.3 hours)

Volume per day

: 232.4m3/day

Total 2 pump used

: 464.8 m3/day (465m3)

Number day of work : 8.40 day (9 day / per floor)

Formwork
Initial installation

: 3 day

Curing time

: 8 days

Dismantling

: 3 day

Truck Ready mix

We assume the travel time of the mixer truck is averaging of 120 minutes (back and
forth)

Capacity

: 10m3

Mixing Time : 60 minute

Q
: Production capacity of mixer truck
v
: Mixer truck capacity = 10 m3
Efficiency
: 50 minute/hour = 0.83
CT
: Cycle time of Mixer truck
Preparation at batching plant
: 5 minutes
Loading
: 10 minutes
Slump + temperature control (site) : 10 minutes
Unloading
: 25 minutes
Total Operation time
: 50 minutes
CT
: 120 + 50 = 170 minutes.
Q=v

60
60
m3
efisiensi=10
0.83=2.93
CT
170
jam

Number of truck needed

N=
where :
n

= Number of truck needed

V = Volume of work = m

v
We . S .Q

unit

Bored piling
2days
Rebar setting
7 days
Formwork
2 days
Foundation pouring concrete 1 day
Curing
14 days
Installation and testing
10 days

Section 1
Section 2
Section 3
Section 4
Section 5

Formwork
15 days
Waterproofng to Raft Foundation 10 days
Mesh Installation
3 days
Concrete Pouring
4 days
Curing Time
14 days

Bore Pile
Installatio
n

Installation of forming
3 days
Pouring concrete
3 days
Curing time
8 days
Dismantling
3 days
Total work day
17 days
Total work day for whole basement 51 days

Basement
Work

Installation of forming
6 days
Pouring concrete
9 days
Curing time
8 days
Dismantling
6 days
Total work day
29days
Total work day for whole basement
87 days

5.) Combining Equipment

Raft
Foundatio
n

Total work day for whole basement : 87 days

: 6 days

Total work day

: 29 days

Excavatio
n

: 6 days

Pouring concrete

: 9 days

Curing time

: 8 days

20 days
25 days
15 days
20 days
20 days

Dismantling
Installation of forming

The total time required to finish one floor of work

Crane
Installatio
n

N = 19.05unit 20 unit truck/day

N=

465
1 x 8.33 x 2.93

N=

v
We . S .Q

unit

unit

Site Clearing and Stripping 4 days

Temporary ofce establishment
1 day
Establishment of security
1 day

Site

Possessio
n

= Time of work per day 10 hours, efficient time of work: 8.3 hours

= Production capacity of a single truck

We = Work effective time = 1 day

6.) Conclusion
The construction progress of centennial tower from the site preparation to the final
work of basement takes approximately 228 days. This progress has included the site
possession, tower crane installation, ground soil excavation, raft foundation
installation, bore pile installation and basement slab column work.

Reference:
Project data of Centennial Tower Gatot Subroto, Kav 24-25. Contract for PT Acset
Indonusa Tbk