Documenti di Didattica
Documenti di Professioni
Documenti di Cultura
25/9/90
Abbas Helalizadeh
Questions ?
Gas
ng
yi
1.
SEPARATOR
( FLASH DRUM )
Feed
n
zi
Liquid
nL
xi
3
2.
Feed
n
zi
If Two Phases;
ng = ?
nL = ?
yi = ?
xi = ?
3.
1800.0
1600.0
Pressure (psia)
1400.0
Bubble Points
1200.0
1000.0
800.0
Dew Points
600.0
400.0
200.0
0.0
0.0
100.0
200.0
300.0
400.0
500.0
600.0
700.0
800.0
900.0
Temperature (R)
Temperature
Pressure
Pressure
4.
Temperature
K i = Equilibrium Ratio
SEPARATOR
yi
xi
( FLASH DRUM )
Ki =
Feed
n
zi
Gas
ng
yi
Ki = K (P, T, Composition)
Liquid
nL
xi
7
Ideal Solution Q = 0
A A = B B = A B
A
B
Pi = xi PV i
Gas
Pi
yi
Liquid
xi
Lee-Kessler Correlation:
PV = P * = PC EXP ( A + B )
6.09648
1.2886 ln Tr + 0.16934 ( Tr )6
A = 5.92714 T
Tr
10
11
Pi = Pt yi = P yi
Gas
Pi
yi
Liquid
xi
Pt = P = Total pressure
P
12
xi PVi = Pt yi
If ;
Ki =
then
y i Pv i
=
xi
Pt
if
then
Ki
if
then
Ki
then
Ki
if
MW
13
2. Empirical Correlations:
a) Wilson Correlation (for pressures below 500 psia):
K
Pci
T
Exp 5 . 37 ( 1 + i ) ( 1 ci )
P
T
A1
Pci
T
Exp 5.37 A (1 + i ) (1 ci )
P
T
P Pa
A = 1
Pk Pa
The exponent n varies between 0.5 and 0.8, depending on the fluid. The default value is
14 0.6.
c) Standing Correlation:
Ki =
1
10
P
a + cF i
a = 1 . 2 + 0 . 00045 P + 15 (10 8 ) P 2
c = 0 . 89 0 . 00017 P 3 . 5 (10 8 ) P 2
1
1
Fi = bi
T
T
bi
bi =
Log ( Pci / 14 . 7 )
1
1
T bi
T ci
15
3. Empirical Figures:
References:
NGPSA (GPSA) HANDBOOK
McCain Text Book:
Fig. A-1 to Fig. A-14
Tarek-Ahmed Text Book:
Fig. A-1 to Fig. A-12
Campbell Text Book:
Fig. A-1 to Fig. A-16
16
4. Equations of State:
f Li
y
x P
Ki = i = i
= Li
f gi
xi
gi
yi P
or K i =
Li
gi
Gas
ng
yi
Flash Calculations:
1. and 2.
Feed
SEPARATOR
n
zi
Liquid
nL
xi
Feed
OMB:
n = ng + nL
1 = ng + nL
n
zi
T
CMB:
nzi = ng yi + nL xi
zi = ng yi + nL xi *
18
*
xi
n
) = yi (n g + L )
yi
Ki
yi =
+ n L ) = xi (n g K i + n L )
xi =
zi = yi (n g + n L
*
z i = xi (n g
=1
=1
*y
xi
zi
n
ng + L
Ki
=1
zi
=1
i + nL
n K
g
zi
n
1 nL + L
Ki
n K
g
=1
zi
=1
+
1 ng
i
zi
ng +
zi
n g K i + nL
zi
1 + nL (
1+ n
nL
Ki
1
1)
Ki
=1
zi
=1
(
g K i 1)
19
1800.0
1600.0
zi
1 + nL (
Pressure (psia)
3.
=1
1
1)
Ki
z
1 + n (Ki 1) = 1
g
i
1400.0
Bubble Points
1200.0
1000.0
800.0
Dew Points
600.0
400.0
200.0
At Bubble Points: n g 0 , nL 1
zi
=1
1
1 + ( 1)
Ki
zi
=1
1 + 0 ( K i1)
1 + 0(
zi
=1
1
1)
Ki
zi
=1
1 + ( K i 1)
0.0
100.0
200.0
300.0
400.0
500.0
600.0
700.0
800.0
900.0
Temperature (R)
Ki = 1
=1
nL 0 , n g 1
At Dew Points:
0.0
At Bubble Points:
=1
zi
=1
Ki
At Dew Points:
Ki = 1
zi
=1
Ki
20
10
Pv i
Pt
At Bubble Points:
Pb = Pt = z i Pvi
Pv i
=1
pt
At Dew Points:
zi
=1
p vi
pt
1
1
=
=
Pt
pd
zi
Pvi
Pdd == P
P tt =
zi
P
p vivi
21
T is fixed, P is calculated.
P ressure
P is fixed, T is calculated or
For Example:
1. Fix a valve for Pb
2. Assume a T
Temperature
3. Obtain K-values
4. Calculate (ziKi)
5. If (ziKi)=1, then T = Tb
6. If (ziKi) #1, Go To Step 2
22
11
Pressure
T is fixed, P is calculated.
For Example:
1. Fix a valve for Pd
2. Assume a T
3. Obtain K-values
4. Calculate (zi / Ki)
Temperature
4.
zi
=1
g ( K i 1)
zi
1 + nL (
yi =
1
1)
Ki
zi
ng +
xi =
nL
Ki
=1
or
nL = 1 ng
Pressure
1+ n
zi
n g K i + nL
Temperature
24
12
Feed
n
zi
T
zi K i
z
K
i
i
Sub-cool
Bubble Point
Two Phases
Dew Point
Superheat
<1
>1
>1
>1
>1
>1
>1
<1
25
5. K C 7 + = 0.15 K C 7
6. K C 7 + = K C10
7. K-Value of the Closest n-Alkane
K CO 2 = K C1 .26
KC 2
13
27
Equilibrium Criteria
1
T1
P1
C1
T2
P2
C2
Transport Phenomena
In Equilibrium:
Chemical Potential of the Gas = Chemical Potential of the Liquid
28
14
Gas
Chemical Potential: dG = VM dP
Chemical potential is also called Gibbs Molar Free Energy.
29
or PVM = RT
Thus dG =
RT
dP = RT d (ln P )
P
(n=1 1bmole)
or
dG = RT d (ln f )
(1)
(2)
where lim f = P if P 0
30
15
f
P
or
dGL = dGg
thus
f L = fg
f = P
31
dP
P
(1)
( 2)
dG = RT d (ln f ) = RT d ln( P )
dG = RT d (ln P ) + RT d ln( )
dG = RT
dP
+ RT d ln( )
P
dp
dp
= R/ T/
+ R/ T/ d ln
P
P
Z R/ T/
d ln = ( Z 1)
ln =
dp
( Z 1)
d ln =
dp
( Z 1)
dp
P
(3)
32
16
PV = ZnRT
P
ZRT
lbmole
ft 3
PMW
ZRT
lbm
ft 3
(molar density)
( mass density )
P = ZRT
dP = RT ( Z d + dZ )
R/ T/
dp
RT
=
( Z d + dZ ) =
( Z d + dZ )
P
P
Z R/ T/
dp
d
dZ
=
+
P
(4)
33
ln = ( Z 1) (
0
Z
dZ
d
dZ
) = ( Z 1)
+ ( Z 1)
0
1
Z
0 p
1 Z
P :
Z :
ln = Z 1 ln Z +
PV M
d
1)
RT
1
P
) d( )
dVM
V
M
ZRT =
=
P
1
VM
ZRT
VM
d(
34
17
: o
VM : VM
PV M
d
1
1)
=
RT
RT
VM
( PV M RT )
ln = ( Z 1) ln Z +
1
RT
VM
dV M
VM
RT
P ) dV M
VM
(5)
It is clear that ZL and Zg can be calculated from an EOS (i.e. PR, SRK or etc.).
Therefore, it is possible to calculate the fugacity coefficient for any component
(icomponent), in any phase (i.e. Liquid or Gas).
Z =?
I =
1
RT
VM
RT
P ) dV M = ?
VM
35
Z =?
PengPeng-Robinson EOS:
aT
(VM b ) = RT
P+
VM ( VM + b ) + b( VM b )
[PV M (VM
+ b ) + Pb (V M b ) + aT ] (V M b ) = RT [V M (V M + b ) + b (V M b ) ]
VM3 + (b
2R T b
a b R T b2
a
RT
) VM2 + ( T
3b 2 )VM + (b 3 T +
)=0
P
P
P
P
P
Substituting
VM =
ZRT
P
A=
aT P
R2 T 2
B=
bP
RT
36
18
Z 3 + (B 1) Z 2 + A 3B 2 2 B Z AB B 2 B 3 = 0
(6)
This equation will have 3 real roots, when two phases are co-existed.
Zg = ZMax
ZL = ZMim
37
I =
1
RT
VM
RT
P ) dV M = ?
VM
PengPeng-Robinson EOS:
aT
(VM b ) = RT
P+
VM ( VM + b ) + b( VM b )
P =
aT
RT
V M b V M (V M + b ) + b (V M b )
I =
I = ln
VM
a
1
1
1
+ T
) dV M
2
VM
V M b RT V M + 2 bV M b 2
VM
a
+ T
VM b
RT
VM
(V M
1
) dV M
+ b ) 2 2b 2
(7)
38
19
VM
1
) dV
(V M + b ) 2 2 b 2
1
2 b
VM
1
VM + b +
V + b +
1
ln M
2 2 b
VM + b
2 b
1
VM + b
2 b
) dV
(8)
2 b
2 b
I = ln
V +b+
VM
a
+ 1 .5 T
ln M
VM b
2 RT b
VM + b
2 b
2 b
39
VM =
Since
Z R T
P
ZRT
ZRT
+b+
aT
P
+ 1 .5
ln P
I = ln
ZRT
ZRT
2 RTb
b
+b
P
P
2 b
2 b
bP
Z + ( 2 + 1)
aT
RT
I = ln
+ 1 .5
ln
bP
bP
RTb
2
Z
Z ( 2 1)
RT
RT
Z
20
A =
Since
aT P
R 2T 2
ln = Z 1 ln ( Z B) +
and
B =
bP
RT
A
Z + (20.5 + 1) B
ln
21.5 B
Z (20.5 1) B
(9)
Hence
ln g = Z g 1 ln ( Z g B) +
Z g + (20.5 + 1) B
A
ln
21.5 B
Z g (20.5 1) B
ln L = Z L 1 ln ( Z L B ) +
A
Z L + (20.5 + 1) B
ln
Z L (20.5 1) B
21.5 B
41
dG i = RT d ln f i
gi
L i
f
P
=
=
gi
P gi
gi
P yi
f Li
f Li
=
P Li
P xi
f g/ i
Ki =
yi P gi
=
= Li
f Li/
xi
gi
P Li
Ki =
Li
gi
42
21
ln i =
1
RT
VM
RT
P
(
) T ,V , n j i dV M ln Z
ni
VM
With the same procedure, we can calculate this integral using PR EOS.
Finally;
ln i = ln ( Z B ) + ( Z 1) B i
where Bi =
bi
b
and
A
2 1 .5 B
Ai =
( Ai B i ) ln
1
0.5
2 aTi
aT
ya
j
Z + ( 2 0 .5 + 1) B
Z ( 2 0 .5 1) B
0.5
Tj
(1 ij )
43
Application of K-Values:
Flash Calculations
Phase Determination
Plotting of the Phase Diagram
Simulation of Flash Vaporization, Differential Vaporization
and Separator Tests
Gas and Liquid Transmission
Optimization of Production Units (Surface Separation)
NGL Plants Design
..
..
44
22
Any Questions?
45
23