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AGGREGATES:
Shape & Texture
Strength (Crushing Strength 80 to 200 Mpa)
Specific Gravity (2.65 to 2.95)
Moisture Content (0.7% to 3.5 %)
Fineness Modulus of fine Aggregates (2 to 4)
The higher the fineness, the coarser the aggregate.
Mixing Water:
Workability
The ease with which concrete can be compacted (consolidated).
It determines the ease of placement and the resistance to segregation.
Workability in any particular case would depend on the means of compaction
available i.e., workability suitable for mass concrete is not necessarily suitable for
thin, inaccessible, or heavily reinforced sections.
Workability is a physical property of concrete alone without reference to the
circumstances of a particular type of construction. Whether compaction is achieved
by ramming or by vibration, the process consists essentially of the elimination of
entrapped air from the concrete until it has achieved as close a configuration as is
possible for a given mix.
Workability
ASTM C 125-09 definition Property determining the effort required
to manipulate a freshly mixed quantity of concrete with minimum loss
of homogeneity.
ACI 116R-90definition that property of freshly mixed concrete or
mortor which determines the ease and homogeneity with which it can
be mixed, placed, consolidated, and finished.
Measurement of Workability
Unfortunately, there is no acceptable test which directly measure the
workability.
Numerous tests correlate workability with some easily determinable physical
measurement, but non of these is fully satisfactory although they provide
useful information within a range of variation in workability.
Measurement of Workability
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Slump Test
Compacting Factor Test
Remoulding Test
Vebe Test
Flow Table Test
Ball Penetration Test
Two-Point Test
Segregation
Separation of the Constituents of a heterogeneous mixture so
that their
distribution is no longer uniform.
It is the difference in the size of the particles and in the specific gravity of
the mix constituents that are primary cause of segregation.
Can be controlled by choosing suitable grading and care in handling.
Mixes with low w/c ratio are less prone to segregation.
If concrete have not to travel far, danger of segregation is small.
Dropping concrete from considerable height or change of direction, passing
through a chute can trigger segrigation
MIXING OF CONCRETE
Ingredients should properly be mixed to produce fresh concrete:
Where surface of all aggregates particles is coated with cement paste.
Which is homogenous
Possessing uniform properties
Concrete mixers
Uniformity of mixing
Mixing Time.
READY-MIXED CONCRETE
Central-mixed:
Mixing is done at a central plant and the mixed concrete is then
transported, usually in an agitator truck which revolves slowly so
as to prevent segregation and undue stiffening of the mix.
Transit-mixed:
The materials are batched at a central plant but are mixed in a
mixer truck either in transit or immediately prior to the concrete
being discharged
UNDERWATER CONCRETE
Concrete discharged through a steel pipe called tremie.
Pipe has to remain full throughout the concreting operation
Relatively rich mixes containing 360 kg/m3 of cementitious material
VIBRATION OF
CONCRETE
Internal Vibrator
Poker, flexible shaft driven from a motor.
External Vibrators
Rigidly clamped to the form work
Vibrating Tables
A rapidly rotating eccentric mass makes the table vibrate.