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M/S Space Combine

Kind Attn: Mr. Arun Vishwakarma

Dear Sir,

SUB : Brief proposal for Sewage Treatment Plant of capacity 60 cum/day.

This is with the reference to your requirement Please find enclosed herewith our
brief description and scheme Sewage Treatment Plant of capacity 60 KLD.

Design basis
 Flow rate : 60 cum/day
 Nature of wastewater : Combined waste water
 Characteristics of inlet/outlet of STP :

S. Parameters Before After After


No. treatment Biological Tertiary
treatment treatment
1. PH 6.5 to 8.0 6.5-8.5 6.5-8.5
2. COD, mg/l 450 - 600 Less than200 Less than 75
3. BOD, 5 days @ 20 Up to 450 Less than 30 Less than 20
deg. C, mg/l
4. Suspended solids, mg/l Up to 400 Less than100 Less than 10
5. Oil & grease, mg/l Up to 50 Less than 05 Less than 05

 Mode of disposal of treated water: -Recycling in irrigation/horticulture


Or
-Disposal in sewer

Treatment scheme:
 Screening, oil & grease removal , collection cum equalization and transfer of
wastewater to STP.
 Primary treatment of waste water for removal of excess S.S.
 Biological treatment of wastewater from SAFF technology.
 Secondary clarification of biologically treated wastewater.
 Dis-infection of treated water using sodium hypochlorite.
FONTUS/OFFER-ETP/1052
DT07 -09 - 2006.

 Reuse of treated water in horticulture, plantation, floor washing after followed


by Tertiary Treatment.
 Sludge holding , drying and disposal or reuse as wet manure in external area.

Technical notes regarding our proposal

 STP shall be compact package type, smell free and shall consume low power.
 We have proposed chemical treatment & biological treatment of wastewater
followed by filtration.
Please note that the suspended solids after the treatment shall be in a range
of 30-50 ppm which may produce hindrance to sprinkler system for
irrigation/horticulture. In this case, we would recommend a sand filtration
before reuse, which is included in our offer.
 We have proposed collection cum equalization tank in RCC below the ground
level. All other tanks of STP in RCC can be built fully/partly above the ground
as required.
 Our offer is exclusive of civil work, which includes tanks construction,
foundation of equipment, shedding/plant room for the equipment and related
MS work.
 Diffused aeration system with fine bubble non-clog diffusers is proposed for
the biological oxidation of sewage instead of conventional surface aeration
from easy maintenance & energy conservation point of view. Air shall be used
in aeration tank and for sludge lifting and transfer from settling tank to
aeration tank or to sludge holding. Air will also be used in collection cum
equalization tank to avoid the smell problem and sedimentation of solids in to
the tank.
 We have proposed metering dosing. Metering pump to have better control on
dosing rate and to avoid the wastage of chemical.
 Screens (manually cleaned removable type) are proposed in SS construction
from corrosion resistance and longevity point of view.
 All electro-mechanical equipments are proposed with standby units. Pumps,
blowers shall be operational in auto mode through level controllers, timers etc.
for easier operation.

Treatment Process:
(a) Screen Chamber: The sewage from the unit shall pass through the manually
cleaned SS – 304 Screen (02 no) with different pore sizes to remove suspended
materials from the sewage.
(b) Oil & Grease Trap: Here oil and grease present in the sewage will be trapped
and taken out manually. It will be done in a baffled tank put below the inward
water level.
FONTUS/OFFER-ETP/1052
DT07 -09 - 2006.

(c) Collection cum equalization Tank: The screened sewage shall be collected by
gravity into collection cum equalization tank; the sewage from this tank will be
lifted to next treatment unit via pumps. Pump shall be ON / OFF through water
level controller in auto mode. Air diffusion system shall be provided in this tank
for proper mixing of sewage to avoid the sedimentation of solids in to this tank as
well as to avoid septic conditions. The sewage from equalization tank will be
taken SAFF for Biological treatment.

(d) SAFF Reactor: A biological aerobic treatment is provided to achieve the desired
outlet parameters. In SAFF tank, PVC synthetic structured media is provided which
has large surface area / m3 of its volume. A Films of biomass (micro- organism will
be developed on the surface of this PVC media. Sewage when comes in contact with
biomass, get Oxidized/ consumed by micro- organisms within a specific retention
time leaving the clear sewage. Diffused aeration system shall be provided in SAFF
tank to maintain the aerobic conditions and to keep the micro – organisms in to a
complete mixed regime. The biologically treated sewage will then over flow to
secondary settling tank for the separation of biomass with clear supernatant.

(e) Settling tank : Tube settler is a normal hopper bottom tank as clarifier fitted with
PVC synthetic tubular media. The biomass will settle down at the bottom of the tank
and clear supernatant will overflow to treated water tank. The settled sludge at the
bottom will be removed by airlift arrangement and taken to Sludge Holding Tank for
disposal (or transferred to SAFF tank during the commissioning/start up to develop
the desired concentration of biomass)

(f) Tertiary Treatment: After the biological treatment, the treated effluent will be
collected into treated water collection tank. The treated effluent will then be fed to
Dual media filter & activated carbon filter for the further removal of residual
Suspended solids, BOD/COD, color, odor etc. The filtered clear effluent will then
re-used in secondary application as mentioned.

(g) Sludge handling: The primary & secondary sludge removed from tube settler
tank shall be taken on Sludge Holding tank and then pump to sludge drying bed.

(h) Sludge Drying Beds – Dried sludge can be use as manure after root through
sludge drying beds and supernatant can be taken beck in collection tank.

Scope of work & supply:


Scope of work:
 Design, preparation and approval of drawings, supply, installation, testing and
commissioning of STP including mechanical & electrical work as per the
details given in the scope of supply.
 Civil work with related MS work shall be beyond our scope. We shall provide
dimensional GA & section/elevation drawing for civil work. We can provide the
periodic supervision of civil work, if required.
FONTUS/OFFER-ETP/1052
DT07 -09 - 2006.

 We shall provide operation training of system for 15 days to your operational


team.

Scope of supply:
STP shall require the following RCC/brick work (which shall be beyond our
scope):
 Oil & Greece removal chamber 1 no
 Collection cum equalization tank 1no
 Primary settling tank 1 no
 SAFF reactor 1 no
 Secondary settling tank 1 no
 Chlorine contact tank 1 no
 Filtered water storage tank 1 no
 Sludge holding tank 1 no
 Foundation for equipments 1 job
 Plant room / shedding for equipment 1 job
 Sludge drying bed 3 no

The following electro-mechanical equipment shall be under our scope:

S.No Details of equipment Quantity


1. Perforated screen in SS construction 2 no’s
2 Foot rest 1 Lot
3 Submersible type sewage lifting pumps, 02 no’s (1 w +1 s) in SS 1 set
construction
4 Diffused aeration system consisting of 1 lot
(A) fine bubble non-clog type diffusers with piping, valves &
fittings including accessories as required
(B) twin lobe rotary air blowers , 3 nos (2 w + 1 s)
5 Sludge lifting air Circulation assembly for Tube Settler 1 set
6 PVC media for Tube Settler 1 lot
7 PVC media for SAFF reactor 1 lot
8 Sludge disposal pump, centrifugal-horizontal non-clog type 1 no
9 Metering type Chlorine dosing pumps, cap.0-6 lph with dosing tank in 1 no.
PVC construction ,capacity-100 lt.) with piping
10 Filter feed pump, 2 no’s (1 working +1 standby) centrifugal-horizontal 1 set
non-clog type.
11 Dual media filter in MS-epoxy construction with frontal piping and 1 set
first charge of filter media.
12 Activated Carbon filter in MS-epoxy construction with frontal piping 1 Set
and first charge of filter media, capacity.
FONTUS/OFFER-ETP/1052
DT07 -09 - 2006.

13 Interconnecting pipeline in MS/PVC/SS, valves & fittings with support 1 lot


as required
14 Electric control panel with cables and cable tray 1 job
15 Instruments: water level controllers, timer & pressure gauges etc. 1 set
16 Other item: packing material, bolts and nuts, painting material, 1 lot
testing kit etc.

Tentative Schedule of Price


Our price for the design, supply, installation, testing and commissioning of
electro-mechanical equipment of STP as per the given scope of work and supply
shall be approx. Rs. 15 Lac (Fifteen Lacs Only).

Completion period:
The plant shall be ready for commissioning within 8-12 weeks after the
completion of civil work (under client scope).

Exclusions/ Owner’s scope:

 Approach to site and storage of equipment.


 All civil work including tanks construction, foundation of equipment, plant
room or shedding for equipment.
 Sewage incoming pipeline up to the STP.
 Treated water disposal pipeline beyond STP area. We shall provide the
flanges end connection at the outlet of STP.
 Sludge disposal pipeline beyond STP area.
 Electricity during the erection work.
 Electric incoming power supply with earthling to STP panel on continuous
basis.
 Fresh water connection in STP.
 Drain arrangement in STP area.
 Lighting in STP area.
 All necessary approvals, NOC from Govt. Agencies
 Plant room/ covering of STP equipment.
 Any other work, which is not specifically mentioned

Section-VI: List of makes of offered equipments


S. No. Name of Equipment Makes offered
1. Effluent lifting pump Grundfos/ Salmson / Calpeda
2. Filter feed pump Kirloskar / KSB
3. Blowers Everest/ Beeta
4. Dual media filter Fontus
5. Activated carbon filter Fontus
6. PVC media for SAFF & Tube settler MM Aqua / Cooldek
FONTUS/OFFER-ETP/1052
DT07 -09 - 2006.

7. Electric motors Kirloskar/Bharat Bijlee


8. MS pipeline Tata / Jindal
9. Non Return valve Kirloskar
10. Butterfly valve Audco/Quinn
11. Ball valve Zoloto/Eq.
12. PVC pipline Supreme
13. Electric cables Grandlay/CCI
14. Pressure gauge H-Guru/ Feibig
15. Water level controller (balloon float Nevelco/Eq.
switch type)

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