I&M Manual - WGZ-1

Installation, and Maintenance Manual
IMM WGZC
Group: Chiller
Part Number: 331975201
Effective: February 2010
Supercedes: April 2009
Water-Cooled Scroll Compressor Chillers

WGZ 030CW to WGZ 200CW, Packaged Water-Cooled Chiller
WGZ 030CA to WGZ 200CA, Chiller with Remote Condenser
30 to 200 Tons, 105 to 700 kW
60 Hz, R-410A
Table of Contents
Introduction ....................................... 3
Nomenclature ........................................ 3
Installation ......................................... 4
Vibration Isolators................................. 6
Limitations of Operation ................ 11

Water Piping .................................... 12
Flow Switch ........................................ 15
Glycol Solutions.................................. 15
Condenser Water Piping...................... 17
Pressure Drops ................................. 17

Refrigerant Piping........................... 20
Unit with Remote Condenser .............. 20
Factory-Mounted Condenser............... 25
Dimensions ....................................... 26
Packaged Chillers................................ 26
Chillers with Remote Condenser......... 29
Physical Data.................................... 32
Packaged Chillers................................ 32
Chillers with Remote Condenser......... 35
Operating Limits ................................. 36
Components ........................................ 37
Wiring............................................... 38
Unit Configuration .......................... 39
Electrical Data ................................. 40
Electrical Notes ................................... 53

Field Wiring Diagram ......................... 55
Control Panel Layout .......................... 57
Motor Protection Module.................... 57
Start-Up and Shutdown.................. 58

Pre Start-up.......................................... 58
Start-up................................................ 58
Weekend or Temporary Shutdown ...... 59
Start-up after Temporary Shutdown .... 59
Extended Shutdown ............................ 59
Start-up after Extended Shutdown ...... 60
System Maintenance ....................... 61

General ................................................ 61
Electrical Terminals............................. 62
Compressor Lubrication...................... 62
Sightglass and Moisture Indicator....... 62
Crankcase Heaters............................... 63
Optional Controls................................ 63
Phase/Voltage Monitor (Optional) ...... 63
Hot Gas Bypass (Optional) ................. 64
Maintenance Schedule .................... 65

System Service................................. 66
Troubleshooting Chart ........................ 68
Warranty Statement ....................... 69
Cover Picture: WGZ 200C, Nominal 200 ton chiller
Manufactured in an ISO Certified facility
2009 McQuay International. Illustrations and data cover the McQuay International product at the time of publication and we reserve the right to
make changes in design and construction at anytime without notice. The following are trademarks or registered trademarks of their respective
companies: BACnet from ASHRAE; LONMARK, LonTalk, LONWORKS, and the LONMARK logo are managed, granted and used by LONMARK
International under a license granted by Echelon Corporation; Compliant Scroll from Copeland Corporation; ElectroFin from AST ElectroFin Inc.;
Modbus from Schneider Electric; FanTrol, MicroTech II, Open Choices, and SpeedTrol from McQuay International
WGZ 030C through 200C
IMM WGZC
Introduction
General Description
McQuay Type WGZ water chillers are designed for indoor installations and are available with
water-cooled condensers (Model WGZ-CW), or arranged for use with remote, air-cooled or
evaporative condensers (Model WGZ-CA). Each water-cooled unit is completely assembled and
factory wired before evacuation, charging and testing. They consist of hermetic scroll
compressors, brazed-plate evaporators on Models WGZ 030 to 130( shell-and-tube on Models
WGZ 150 to 200), water-cooled condenser (WGZ-CW), and complete refrigerant piping.
Units manufactured for use with remote condensers (Models WGZ-CA) have all refrigerant
specialties factory-mounted and connection points for refrigerant discharge and liquid lines.
Liquid line components that are included are manual liquid line shutoff valves, charging valves,
filter-driers, liquid line solenoid valves, sight glass/moisture indicators, and expansion valves.
Other features include compressor crankcase heaters, and a MicroTech II microprocessor
controller.
The electrical control center includes all equipment protection and operating controls necessary
for dependable automatic operation.
The compressors are not fused as standard, but can be protected by optional circuit breakers or
fuses, or can rely on a field-installed, fused disconnect switch for protection.
Nomenclature
W G Z 100 - C W
Water-Cooled
Global
Scroll Compressor
W = Water-Cooled Condenser
A = Unit Less Condenser
Design Vintage
Nominal Capacity (Tons)
Inspection
When the equipment is received, all items should be carefully checked against the bill of lading to
be sure of a complete shipment. All units must be carefully inspected for damage upon arrival. All
shipping damage must be reported to the carrier and a claim must be filed with the carrier. The
unit serial plate should be checked before unloading the unit to be sure that it agrees with the
power supply available. Physical damage to unit after acceptance is not the responsibility of
McQuay.
Note: Unit lifting weights are given in the physical data tables beginning on page 5.
Corner operating weights are given on page 7
IMM WGZC
Installation
Note: Installation and maintenance are to be performed only by qualified personnel
who are familiar with local codes and regulations, and experienced with this type of
equipment.
!
WARNING
Avoid contact with sharp edges. Personal injury can result
Handling
Every model WGZ-CW water chiller with water-cooled condensers is shipped with a full
refrigerant charge. For shipment, the charge is contained in the condenser and is isolated by
the condenser liquid shutoff valve and the compressor discharge valve common to a pair of
compressors.
A holding charge of nitrogen/helium is supplied in remote condenser models, WGZ-CA and
must be removed prior to charging with refrigerant. The operating charge must be field
supplied and charged.
WARNING
If the unit has been damaged, allowing the refrigerant to escape, there can be danger of suffocation in the area since the
refrigerant will displace the air. Be sure to review Environmental Protection Agency (EPA) requirements if damage occurred.
Avoid exposing an open flame to the refrigerant
Moving the Unit The packaged unit skid option is strongly recommended for ease of
handling and to help prevent damage if a crane is not available for rigging at site. Properly
designed field supplied skids or dollies are acceptable. Do not push unit along a floor without
them. The condenserless models (AGZ-CA) are manufactured with a base suitable for moving
with rollers.
Figure 1, Lifting the Unit
SPREADER BARS MUST
BE USED FOR STABILITY
DURING LIFTING OF
ALL SIZE UNITS
(2) 2
Lifting
Holes
Removable
Lifting
Bar
WGZ150-200C
UNIT SHOWN
331926901 REV. 0A
IMM WGZC
All moving and handling of packaged units (illustrated above) must be performed with skids
or dollies under the unit and they should not be removed until the unit is in the final location.
Never put the weight of the unit against the control box.
All moving and handling of packaged units (illustrated above) must be performed with skids
or dollies under the unit and they should not be removed until the unit is in the final location.
Never put the weight of the unit against the control box.
In moving, always apply pressure to the base on the skids only and not to the piping or other
components. A long bar will help move the unit easily. Avoid dropping the unit at the end of
the roll.
If the unit must be hoisted, lift the unit from the removable lifting arms factory-bolted to each
end of the unit adjacent to the tube sheet by attaching cables or chains to the end of the arms.
A spreader bar must be used to protect the piping, control panel and other areas of the chiller
(see Figure 1). The arms should be removed and discarded after use.
Do not attach slings to piping or equipment. Do not attempt to lift the unit by lifting points
mounted on the compressors. They are for lifting only the compressor should one need to be
removed from the unit. Move unit in the upright horizontal position at all times. Set unit
down gently when lowering from the truck or rollers.
Table 1, Lifting Loads
WGZ-CW Package Units (lbs.)
Shipping
L1
L2
L3
L4
Weight
WGZ CA Less Condenser Units (lbs)

Shipping
L1
L2
L3
L4
Weight
WGZ 030
606
633
599
573
2410
415
430
374
361
1580
WGZ 035
632
646
616
603
2496
442
445
392
390
1670
WGZ 040
639
659
630
611
2539
443
451
399
392
1685
WGZ 045
639
667
639
612
2558
444
460
407
393
1704
WGZ 050
655
689
664
631
2639
451
468
416
400
1735
WGZ 055
655
698
673
632
2658
451
476
425
402
1754
WGZ 060
655
712
688
633
2688
451
484
433
404
1771
WGZ 070
929
874
942
1001
3746
649
595
556
606
2406
WGZ 080
1066
927
1001
1151
4145
765
635
598
720
2717
WGZ 090
1076
849
1059
1343
4327
806
653
623
770
2851
WGZ 100
1059
781
1118
1515
4474
829
681
657
801
2968
WGZ 115
1054
802
1146
1506
4508
830
710
689
805
3035
WGZ 130
1055
828
1181
1505
4568
831
737
716
807
3091
WGZ 150
1684
1516
1602
1780
6581
1204
1142
1184
1249
4779
WGZ 175
1814
1528
1637
1943
6921
1245
1149
1198
1299
4891
WGZ200
1829
1550
1677
1979
7036
1265
1178
1235
1326
5004
Model
WGZ-C
See Figure 2 on the following page for location of lifting points.
Location
WGZ chillers are designed for indoor application and must be located in an area where
the surrounding ambient temperature is 40F (4C) or above. A good rule of thumb is to
place units where ambient temperatures are at least 5F (3C) above the leaving water
temperature.
Because of the electrical control devices, the units should not be exposed to the weather.
A plastic cover over the control box is supplied as temporary protection during shipment.
A reasonably level and sufficiently strong floor is required for the water chiller. If
necessary, additional structural members should be provided to transfer the weight of the
unit to the nearest beams.
IMM WGZC
Space Requirements for Connections and Servicing

The chilled water and condenser water (on units with a water-cooled condenser) piping
enters and leaves the unit from the right side when looking at the control panel. Left-hand
condenser connections are an option. A clearance of at least 3 feet (1219 mm), or more if
codes require, should be provided beyond this piping and on all other sides and ends of
the unit for general servicing or for changing the compressors, if it ever becomes
necessary.
On units equipped with a water-cooled condenser (Type WGZ-CW) clearance should also
be provided for cleaning or removal of condenser tubes on one end of the unit. The
clearance for cleaning depends on the type of apparatus used, but can be as much as the
length of the condenser (10 feet, 3050 mm). Tube replacement requires the tube length of
10 feet (3050 mm) plus one to two feet of workspace. This space can often be provided
through a doorway or other opening.
Allow a minimum of 4-foot clearance in front of the control panel.
Placing the Unit

The small amount of vibration normally encountered with the water chiller makes this
unit particularly desirable for basement or ground floor installations where the unit can be
mounted directly to the floor. The floor construction should be such that the unit will not
affect the building structure, or transmit noise and vibration into the structure. NOTE:
Springs are Model CP1E, one spring per housing.
Vibration Isolators
It is recommended that isolators be used on all upper level installations or in areas where
vibration transmission is a consideration.
Figure 2, Isolator Locations
Transfer the unit as indicated
4 LB
RB 3
under Moving the Unit. In all
cases, set the unit in place and
Water
level with a spirit level. When
Connections
spring-type isolators are
required, install springs running
1 LF
FRF 2
under the main unit supports.
Control Panel
The unit should be set initially

on shims or blocks at the listed
spring free height. When all piping, wiring, flushing, charging, etc., is completed, the
springs are adjusted upward to loosen the blocks or shims that are then removed.
A rubber anti-skid pad should be used under isolators if hold-down bolts are not used.
Installation of spring isolators requires flexible piping connections and at least three feet of
flexible electrical conduit to avoid straining piping and transmitting vibration and noise.
IMM WGZC
Table 2, WGZ-CW Packaged, Mounting Weights & Vibration Mounting Location

Unit Mounting Weights, Lbs (kg)
Size
030
035
040
045
050
055
M1
625
651
662
662
683
683
M2
653
665
683
691
718
727
M3
618
635
653
662
692
702
M4
591
621
633
634
659
659
060
682
742
717
660
070
964
907
978
1038
080
1106
962
1039
1195
090
1121
884
1103
1399
100
1108
817
1169
1585
115
1102
839
1198
1574
130
1102
865
1234
1572
150
1886
1690
1794
1993
170
2033
1710
1835
2178
200
2047
1730
1877
2215
Spring-Flex Mountings
R-I-S Mountings
M1
M2
M3
M4
M1
M2
M3
M4
ID-900
ID-900
ID-900
ID-900
RP-3
RP-3
RP-3
RP-3
Green
Green
Green
Green
Gray
Gray
Gray
Gray
ID-900
ID-900
ID-900
ID-900
RP-3
RP-3
RP-3
RP-3
Green
Green
Green
Green
Gray
Gray
Gray
Gray
ID-900
ID-900
ID-900
ID-900
RP-3
RP-3
RP-3
RP-3
Green
Green
Green
Green
Gray
Gray
Gray
Gray
ID-900
ID-900
ID-900
ID-900
RP-3
RP-3
RP-3
RP-3
Green
Green
Green
Green
Gray
Gray
Gray
Gray
ID-900
ID-900
ID-900
ID-900
RP-3
RP-3
RP-3
RP-3
Green
Green
Green
Green
Gray
Gray
Gray
Gray
ID-900
ID-900
ID-900
ID-900
RP-3
RP-3
RP-3
RP-3
Green
Green
Green
Green
Gray
Gray
Gray
Gray
ID-900
ID-900
ID-900
ID-900
RP-3
RP-3
RP-3
RP-3
Green
Green
Green
Green
Gray
Gray
Gray
Gray
ID-1350
ID-1350
ID-1350
ID-1350
RP-4
RP-4
RP-4
RP-4
Purple
Purple
Purple
Purple
Brown
Brown
Brown
Brown
ID-1350
ID-1350
ID-1350
ID-1350
RP-4
RP-4
RP-4
RP-4
Purple
Purple
Purple
Purple
Brown
Brown
Brown
Brown
ID-1800
ID-1800
ID-1800
ID-1800
RP-4
RP-4
RP-4
RP-4
Green
Green
Green
Green
Brown
Brown
Brown
Brown
ID-1800
ID-1800
ID-1800
ID-2400
Green
Green
Green
Gray
RP-4
Brick Red
RP-4
Brick Red
RP-4
Brick Red
Brick Red
ID-1800
ID-1800
ID-1800
ID-2400
Green
Green
Green
Gray
RP-4
Brick Red
RP-4
Brick Red
RP-4
Brick Red
Brick Red
ID-1800
Green
ID-1800
Green
ID-1800
Green
ID-2400
Gray
RP-4
Brick Red
RP-4
Brick Red
RP-4
Brick Red
RP-4
Brick Red
ID-2400
ID-2400
ID-2400
ID-2400
Gray
Gray
Gray
Gray
RP-4
Brick Red
RP-4
Brick Red
RP-4
Brick Red
Brick Red
ID-2400
ID-2400
ID-2400
ID-2400
Gray
Gray
Gray
Gray
RP-4
Brick Red
RP-4
Brick Red
RP-4
Brick Red
Brick Red
ID-2400
ID-2400
ID-2400
ID-2400
Gray
Gray
Gray
Gray
RP-4
Brick Red
RP-4
Brick Red-
RP-4
Brick Red
Brick Red WR
RP-4
RP-4
RP-4
RP-4
RP-4
NOTES:
1. ID 900 has one spring per housing.
2. ID 1350, ID 1800, ID 2400 have two springs per housing.
IMM WGZC
Table 3, WGZ-CA, Remote Condenser, Mounting Weights & Vibration Mounting Location
Unit
Mounting Weights, Lbs
Size M1 M2 M3 M4
M5
M6
030 476 501 322 307 N/A N/A

035 511 516 337 334 N/A N/A
040 511 525 344 335 N/A N/A
045 512 538 353 336 N/A N/A
050 520 549 362 342 N/A N/A
055 519 561 371 343 N/A N/A
060 519 574 380 344 N/A N/A
070 738 651 509 577 N/A N/A
080 884 675 532 697 N/A N/A
090 937 690 552 749 N/A N/A
100 963 724 585 778 N/A N/A
115 957. 764 621 778 N/A N/A
130 956 804 655 779 N/A N/A
150 821 793 763 931 968 1003
170 863 812 750 919 986 1047
200 875 831 784 947 1000 1057
Spring-Flex Mountings
M1
M2
M3
M4
ID-900
ID-900
ID-510
ID-510
Green
Green
Black
Black
ID-900
ID-900
ID-510
ID-510
Green
Green
Black
Black
ID-900
ID-900
ID-510
ID-510
Green
Green
Black
Black
ID-900
ID-900
ID-510
ID-510
Green
Green
Black
Black
ID-900
ID-900
ID-510
ID-510
Green
Green
Black
Black
ID-900
ID-900
ID-510
ID-510
Green
Green
Black
Black
ID-900
ID-900
ID-510
ID-510
Green
Green
Black
Black
ID-900
ID-900
ID-675
ID-900
Green
Green
Purple
Green
ID-900
ID-900
ID-675
ID-900
Green
Green
Purple
Green
ID-1020
ID-1020
ID-680
ID-1020
Black
Black
Red
Black
ID-1020
ID-1020
ID-680
ID-1020
Black
Black
Red
Black
ID-1020
ID-1020
ID-680
ID-1020
Black
Black
Red
Black
ID-1020
ID-1020
ID-680
ID-1020
Black
Black
Red
Black
ID-1020
ID-1020
Black
Black
ID-1020
ID-1020
Black
Black
ID-1020
ID-1020
Black
Black
R-I-S Mountings
M5
M6
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
ID-1020 ID-1020 ID-1020 ID-1020

Black
Black
Black
Black
ID-1020 ID-1020 ID-1020 ID-1020

Black
Black
Black
Black
ID-1020 ID-1020 ID-1020 ID-1020

Black
Black
Black
Black
M1
M2
M3
M4
RP-3
RP-3
RP-3
RP-3
M5
M6
Lime
Lime
Lime
Lime
N/A
N/A
RP-3
RP-3
RP-3
RP-3
Lime
Lime
Lime
Lime
N/A
N/A
RP-3
RP-3
RP-3
RP-3
Lime
Lime
Lime
Lime
N/A
N/A
RP-3
RP-3
RP-3
RP-3
Lime
Lime
Lime
Lime
N/A
N/A
RP-3
RP-3
RP-3
RP-3
Lime
Lime
Lime
Lime
N/A
N/A
RP-3
RP-3
RP-3
RP-3
Lime
Lime
Lime
Lime
N/A
N/A
RP-3
RP-3
RP-3
RP-3
Lime
Lime
Lime
Lime
N/A
N/A
RP3
RP3
RP3
RP3
Gray
Gray
Gray
Gray
N/A
N/A
RP-3
RP-3
RP-3
RP-3
Gray
Gray
Gray
Gray
N/A
N/A
RP-3
RP-3
RP-3
RP-3
Gray
Gray
Gray
Gray
N/A
N/A
RP-3
RP-3
RP-3
RP-3
Gray
Gray
Gray
Gray
N/A
N/A
RP-3
RP-3
RP-3
RP-3
Gray
Gray
Gray
Gray
N/A
N/A
RP-3
RP-3
RP-3
RP-3
Gray
Gray
Gray
Gray
N/A
N/A
RP-4
Brown
RP-4
Brown
RP-4
Brown
RP-4
Brown
RP-4
Brown
RP-4
Brown
RP-4
Brown
RP-4
Brown
RP-4
Brown
RP-4
Brown
RP-4
Brown
RP-4
Brown
RP-4
Brown
RP-4
Brown
RP-4
Brown
RP-4
Brown
RP-4
Brown
RP-4
Brown
NOTES:
1. ID 510, ID 675 and ID 900 have one spring per housing.
2. ID 680 and ID 1020 have two springs per housing.
Table 4, WGZ-CW, Packaged, Isolator Kit Numbers

Model Number
030-060
070-080
090
100-130
150-200
Spring-Flex
R-I-S
332320501
332325501
332320502
332325502
332320503
332325502
332320504
332325503
332320505
332325503
Table 5, WGZ-CA, Remote Condenser, Isolator Kit Numbers
Model Number
030-060
070-080
090-115
130
150-200
Spring-Flex
R-I-S
332320506
332325504
332320507
332325501
332320508
332325501
332320509
332325501
332320510
332325505
IMM WGZC
Figure 3, Spring Flex Mounting. Two-Spring
Figure 4, Neoprene-in-Shear Mounting, RP-3

.56 DIA.
2 HOLES
1/2-13 TAP
3.38
LOCATING PIN TO
BE INSTALLED HERE
MOUNTING MOLDED IN
DURULENE. WEATHER
RESISTANT (WR)
4.13
5.50
2.50
1.75 (R)
.25
DRAWING NUMBER
3319880
ALL DIMENSIONS ARE IN DECIMAL INCHES
IMM WGZC
Table 6, Spring Flex Mounting, One-Spring
Table 7, Neoprene-in-Shear, RP-4

6.25
5.00
3.75
3.00
.500-13NC-2B
R4
VM&C
.56 TYP.
VM&C
4.63
3.87
R.28
TYP.
R4
R.250 TYP.
RECESSED
GRIP RIBS
DURULENE
MATERIAL
R.750 TYP.
1.13 .25
APPROX.
1.63
.38
RAISED GRIP RIBS
NOTES:
1.
MOUNT MATERIAL TO BE DURULENE RUBBER.
2.
MOLDED STEEL AND ELASTOMER MOUNT FOR

OUTDOOR SERVICE CONDITIONS.
3.
10
DRAWING NUMBER 3314814

ALL DIMENSIONS ARE IN DECIMAL INCHES
RP-4 MOUNT VERSION WITH STUD IN PLACE.
IMM WGZC
Limitations of Operation
1.
Maximum allowable condenser water pressure is 232 psig (1599 kPa).
2.
Maximum condenser LWT is 115F (46.1C).
3.
Maximum design saturated discharge temperature (SDT) is 140F (60C). SDT=Condensing

temperature + discharge line loss.
4.
Maximum condenser leaving water temperature is 115F (41.6C).
5.
8.
Maximum allowable water temperature to evaporator when not operating is 100F (37.8C).
Maximum entering water temperature for operating cycle is 90F (32.2C) (during system
changeover from heating to cooling cycle).
Minimum design leaving water temperature from the evaporator without anti-freeze protection is
40F (4.4C).
Contact your McQuay representative for operation with tower condenser water entering the chiller
below 60F (15.6C).
The maximum altitude for air-cooled condensers is 8,000 feet.
9.
Consult factory for ambient operation below 0F (-17.8C) for air-cooled applications.
6.
7.
IMM WGZC
11
Water Piping
Vessel Drains at Start-up
Condensers are drained of water in the factory and are shipped with the condenser drain plugs in the
heads removed and stored in a bag in the control panel. Be sure to replace plugs prior to filling the
vessel with fluid.
General
Due to the variety of piping practices, it is advisable to follow the recommendations of local
authorities for code compliance. They can supply the installer with the proper building and safety
codes required for a safe and proper installation.
Basically, the piping should be designed with a minimum number of bends and changes in elevation
to keep system cost down and performance up. Other piping design considerations include:
1. All piping should be installed and supported to prevent the chiller connections from bearing any
strain or weight of the system piping.
2. Vibration eliminators to reduce vibration and noise transmission to the building.
3. Shutoff valves to isolate the unit from the piping system during unit servicing.
4. Manual or automatic air vent valves at the high points of the system. Drains should be placed at
the lowest points in the system.
5. Some means of maintaining adequate system water pressure (e.g., expansion tank or regulating
valve).
6. Temperature and pressure indicators located within 3 feet (0.9 meters) of the inlet and outlet of
the vessels to aid in unit servicing.
7. A strainer or some means of removing foreign matter from the water before it enters the pump is
recommended. It should be placed far enough upstream to prevent cavitation at the pump inlet
(consult pump manufacturer for recommendations). The use of a strainer will prolong pump life
and thus maintain system performance.
Important Note
A cleanable 40-mesh strainer must also be placed in the water line just prior to the inlet
of the evaporator on Models WGZ 030 to 130. A 20-mesh is satisfactory on Models WGZ
150 to 200. This will aid in preventing foreign material from entering and decreasing the
performance of the evaporator.
8. If the unit is used as a replacement chiller on a previously existing piping system, the system
should be thoroughly flushed prior to unit installation. Regular water analysis and chemical
water treatment on the evaporator and condenser is recommended immediately upon equipment
start-up.
9. In the event glycol is added to the water system, as an afterthought for freeze protection,
recognize that the refrigerant suction pressure will be lower, cooling performance less, and
water side pressure drop will be higher. If the percentage of glycol is large, or if propylene
glycol is used instead of ethylene glycol, the added pressure drop and loss of performance
could be substantial. Reset the freezestat and low leaving water alarm temperatures. The
freezestat is factory set to default at 36F (2.2C). Reset the freezestat setting to approximately
4 to 5F (2.3 to 2.8C) below the leaving chilled water setpoint temperature. See the section
titled Glycol Solutions for additional information concerning the use of glycol.
10. A preliminary leak check of the water piping should be made before filling the system.
12
IMM WGZC
Note: A water flow switch or pressure differential switch must be mounted in the
evaporator outlet water line to signal that there is water flow before the unit will start.
Table 8, Typical Field Evaporator Water Piping, WGZ 030 to 130
Air
Vent
Strainer
Inlet
Isolation
Valves
Vibration
Eliminators
P
Outlet
Flow
Switch
Drain
NOTE: Water piping must be supported independently from the unit.

Figure 5, Typical Field Evaporator Water Piping, WGZ 150 to 200
Suction
Vent
Water
Strainer
In
Valved
Pressure
Gauge
Vibration
Eliminator
Out
Liquid
Drain
Flow
Gate
Valve
Flow
Protect All Field Piping

Against Freezing
Vibration Flow
Balancing Gate
Eliminator Switch
Valve Valve
NOTE: Inlet and outlet connections may be reversed on some units.

dimension drawing.
Check unit
System Water Volume

It is important to have adequate water volume in the system to provide an opportunity for the chiller
to sense a load change, adjust to the change, and then stabilize. As the expected load change
becomes more rapid, a greater water volume is needed. The system water volume is the total
amount of water in the evaporator, air handling equipment, and associated piping. If the water
volume is too low, operational problems can occur including rapid compressor cycling, rapid
loading and unloading of compressors, erratic refrigerant flow in the chiller, improper motor
cooling, shortened equipment life and other undesirable occurrences.
For normal comfort cooling applications where the cooling load changes relatively slowly, a
minimum system volume of two to three minutes times the flow rate (GPM) is recommended. For
example, if the design chiller flow rate is 120 gpm, we recommend a system volume of 240 to 360
gallons.
For process applications where the cooling load can change rapidly, additional system water
volume is needed. A process example would be the quenching of hot metal objects. The load would
be very stable until the hot metal is dipped into the water tank. Then, the load would increase
drastically.
Since there are many other factors that can influence performance, systems can successfully operate
below these suggestions. However, as the water volume decreases below these guidelines, the
possibility of problems increases.
IMM WGZC
13
Variable Chilled Water Flow

Reducing chilled water flow in proportion to load can reduce total system power consumption.
Certain restrictions apply to the amount and rate of flow change. The rate of flow change should
be a maximum of 10 percent of the change, per minute. Do not reduce flow lower than the part
load minimum flows listed on page 17.
Chilled Water Piping

The system water piping must be flushed thoroughly prior to making connections to the unit
evaporator. It is required that a 40-mesh strainer be installed in the return water line before the
inlet to the chiller. Lay out the water piping so the chilled water circulating pump discharges into
the evaporator inlet.
The return water line must be piped to the evaporator inlet connection and the supply water line
must be piped to the evaporator outlet connection. If the evaporator water is piped in the reverse
direction, a substantial decrease in capacity and efficiency of the unit will be experienced.
A flow switch must be installed in the horizontal piping of the supply (evaporator outlet) water
line to prove water flow before starting the unit.
Drain connections should be provided at all low points in the system to permit complete drainage
of the system. Air vents should be located at the high points in the system to purge air out of the
system. The evaporators are not equipped with vent or drain connections and provision must be
made in the entering and leaving chilled water piping for venting and draining.
Pressure gauges should be installed in the inlet and outlet water lines to the evaporator. Pressure
drop through the evaporator should be measured to determine water flow from the flow/pressure
drop curves beginning on page 18. Vibration eliminators are recommended in both the supply and
return water lines.
Chilled water piping should be insulated to reduce heat loss and prevent condensation. Complete
unit and system leak tests should be performed prior to insulating the water piping. Insulation
with a vapor barrier would be the recommended type of insulation. If the vessel is insulated, the
vent and drain connections must extend beyond the proposed insulation thickness for
accessibility.
Chillers not run in the winter should have their water systems thoroughly drained if subject to
sub-freezing temperatures. If the chiller operates year-round, or if the system is not drained for
the winter, the chilled water piping exposed to sub-freezing ambient temperatures should be
protected against freezing by wrapping the lines with a heater cable. In addition, an adequate
percentage of glycol should be added to the system to further protect the system during low
ambient temperature periods. It should be noted that water piping that has been left drained is
subject to more corrosion than if filled with water. Use of a Vapor Corrosion Inhibitor (VCI) or
some other protection should be considered.
Figure 6 Thermostat Well Location, WGZ 030 - 130
Suction
Circuit #1
Suction
Circuit #2
Leaving Chilled
Water Sensor
Liquid
Circuit #2
Liquid
Circuit #1
14
The chilled water sensor is factory installed in the leaving water

connection on the evaporator. Care should be taken not to damage
the sensor cable or lead wires when working around the unit. It is
also advisable to check the lead wire before running the unit to be
sure that it is firmly anchored and not rubbing on the frame or any
other component. If the sensor is ever removed from the well for
servicing, care must be taken to not wipe off the heat-conducting
compound supplied in the well.
IMM WGZC
CAUTION
The thermostat bulb should not be exposed to water temperatures above 125F (51.7C)
since this will damage it.
Flow Switch
A water flow switch must be mounted in the leaving evaporator and condenser water lines to
prove adequate water flow before the unit can start. This will safeguard against slugging the
compressors on start-up. It also serves to shut down the unit in the event that water flow is
interrupted to guard against evaporator freeze-up.
Factory-mounted and wired evaporator and condenser flow switches are available as an option
If the optional factory flow switch is not supplied, a flow switch is available from McQuay under
part number 01750330. It is a paddle type switch and adaptable to any pipe size from 1 in. (25
mm) to 6 in. (152 mm) nominal. Certain flow rates are required to open the switch and are listed
in Table 9. Wire from switch terminals Y and R to panel terminals 33 and 43 (chilled water) and
41 and 53 (condenser water). There is also a set of normally closed contacts on the switch that
could be used for an indicator light or an alarm to indicate when a no flow condition exists.
1. Apply pipe sealing compound to only the threads of the switch and screw unit into 1 in. (25 mm)
reducing tee. The flow arrow must be pointed in the correct direction.
2. Piping should provide a straight length before and after the flow switch of at least five times the
pipe diameter without any valves, elbows, or other flow restricting elements.
!
CAUTION
Make sure the arrow on the side of the switch is pointed in the direction of flow. The flow
switch is designed to handle the control voltage and should be connected according to the
wiring diagram
Table 9, Paddle-Type Flow Switch Flow Rates

Pipe Size
NOTES (x)
Min.
Adjst.
Max.
Adjst.
Flow
No
Flow
Flow
No
Flow
inch
mm
gpm
Lpm
gpm
Lpm
gpm
Lpm
gpm
Lpm
1 1/4
32 (2)
5.8
1.3
3.7
0.8
13.3
3.0
12.5
2.8
1 1/2
38 (2)
7.5
1.7
5.0
1.1
19.2
4.4
18.0
4.1
2
51
13.7
3.1
9.5
2.2
29.0
6.6
27.0
6.1
2 1/2
63 (3)
18.0
4.1
12.5
2.8
34.5
7.8
32.0
7.3
3
76
27.5
6.2
19.0
4.3
53.0
12.0
50.0
11.4
4
102 (4)
65.0
14.8
50.0
11.4
128.0
29.1
122.0
27.7
5
127 (4)
125.0
28.4
101.0
22.9
245.0
55.6
235.0
53.4
6
153 (4)
190.0
43.2
158.0
35.9
375.0
85.2
360.0
81.8
8
204 (5)
205.0
46.6
170.0
38.6
415.0
94.3
400.0
90.8
NOTES:
1. A segmented 3-inch paddle (1, 2, and 3 inches) is furnished mounted, plus a 6-inch paddle loose.
2. Flow rates for a 2-inch paddle trimmed to fit the pipe.
3. Flow rates for a 3-inch paddle trimmed to fit the pipe.
4. Flow rates for a 3-inch paddle.
5. Flow rates for a 6-inch paddle.
Glycol Solutions
Chiller capacity, flow rate, evaporator pressure drop, and power input for glycol solutions can be
calculated using the following formulas and reference to Table 10 for ethylene and Table 11 for
propylene glycol.
1. Capacity, Capacity is reduced compared to that with plain water. To find the reduced value,
multiply the chillers capacity when using water by the capacity correction factor C to find
the chillers capacity when using glycol.
2. Flow, To determine evaporator gpm (or T) knowing T (or gpm) and capacity:
Glycol GPM
IMM WGZC
24 x Glycol Capacity
x Flow Correction G From Tables
T
15
For Metric Applications -- Determine evaporator lps (or T) knowing T (or lps)
and kW:
Glycol Lps
kW
x Flow Correction G from Tables
4.18 x T
3. Pressure Drop, To determine glycol pressure drop through the cooler, enter the water
pressure drop graph on page 17 at the actual glycol flow. Multiply the water pressure
drop found there by P to obtain corrected glycol pressure drop.
4. Power, To determine glycol system kW, multiply the water system kW by factor K.
Test coolant with a clean, accurate, glycol solution hydrometer (similar to that found in
service stations) to determine the freezing point. Obtain percent glycol from the freezing
point found in Table 10 or Table 11. On glycol applications the supplier normally
recommends that a minimum of 25% solution by weight be used for protection against
corrosion or the use of additional inhibitors.
Note: The effect of glycol in the condenser is negligible. As glycol increases in
temperature, its characteristics have a tendency to mirror those of water.
Therefore, for selection purposes, there is no derate in capacity for glycol in the
condenser.
Table 10, Ethylene Glycol
Percent
Glycol
10
20
30
40
50
Freezing Point
F
C
26
-3
18
-8
7
-14
-7
-22
-28
-33
C (Capacity)
K (Power)
G (Flow)
0.991
0.982
0.972
0.961
0.946
0.996
0.992
0.986
0.976
0.966
1.013
1.040
1.074
1.121
1.178
C (Capacity)
K (Power)
G (Flow)
0.987
0.975
0.962
0.946
0.929
0.992
0.985
0.978
0.971
0.965
1.010
1.028
1.050
1.078
1.116
P (Pressure
Drop)
1.070
1.129
1.181
1.263
1.308
Table 11, Propylene Glycol

Percent
Glycol
10
20
30
40
50
Freezing Point
F
C
26
-3
19
-7
9
-13
-5
-21
-27
-33
P (Pressure
Drop)
1.068
1.147
1.248
1.366
1.481
CAUTION
Do not use automotive antifreeze. Industrial glycols must be used. Automotive antifreeze
contains inhibitors that causes plating on copper tubes. The type and handling of glycol used
must be consistent with local codes.
16
IMM WGZC
Condenser Water Piping

Arrange the condenser water so the water enters the bottom connection of the condenser.
The condenser water will discharge from the top connection. Failing to arrange the
condenser water as stated above will negatively affect the capacity and efficiency.
Install pressure gauges in the inlet and outlet water lines to the condenser. Pressure drop
through the condenser should be measured to determine flow on the pressure drop/flow
curves on beginning on page 17Error! Bookmark not defined.. Vibration eliminators
are recommended in both the supply and return water lines. Install a 20-mesh strainer in
the inlet piping to the condenser.
Water-cooled condensers can be piped for use with cooling towers, well water, or heat
recovery applications. Cooling tower applications should be made with consideration of
freeze protection and scaling problems. Contact the cooling tower manufacturer for
equipment characteristics and limitations for the specific application.
Head pressure control must be provided if the entering condenser water can fall below
60F. The WGZ condenser has two refrigerant circuits with a common condenser water
circuit. This arrangement makes head pressure control with discharge pressure actuated
control valves difficult.
If the tower water temperature cannot be maintained at a 60F minimum, or when pond,
lake, or well water that can fall below 60F (15C) is used as the condensing medium,
special discharge pressure control must be used. A water recirculating system with
recirculating pump as shown in Figure 7 is recommended. This system also has the
advantage of maintaining tube velocity to help prevent tube fouling. The pump should
cycle with the chiller.
Figure 7, Recirculating Discharge Pressure Control System
Circuit #1
Inlet
Circuit #2
Inlet
Temperature
Control
Valve
Condenser
Circuit #1
Outlet
Condenser
Water
Circuit #2
Outlet
Pressure Drops
The evaporator flow rates and pressure drops shown on the following page (Figure 8) are for full load
design purposes. The maximum flow rate and pressure drop are based on a 6-degree temperature drop.
Avoid higher flow rates with resulting lower temperature drops to prevent potential control problems
resulting from very small control bands and limited start up/shut off temperature changes.
The minimum flow and pressure drop is based on a full load evaporator temperature drop of 16-degrees.
Condenser pressure drops are shown on the page following evaporator drops.
IMM WGZC
17
Figure 8, Evaporator Pressure Drop, WGZ 030C WGZ 200C

90
60
Pressure Drop (ft of water)
O
DE
C
A B
30
27
FG
24
21
I J
N
L
18
15
12
M
0
40
50
60 70 80 90 100
200
300
400
500 600
700 800
900 1000
Flow Rate (GPM)

WGZ-C
Model
Ref
#
WGZ030C
WGZ035C
WGZ040C
WGZ045C
WGZ050C
WGZ055C
WGZ060C
WGZ070C
WGZ080C
WGZ090C
WGZ100C
WGZ115C
WGZ130C
WGZ150C
WGZ170C
WGZ200C
A
B
C
D
E
F
G
H
I
J
K
L
M
N
O
P
Minimum Flow & PD

Inch-Pound
S.I.
GPM
Ft.
L/S
kPa
45
4.7
2.8
14.1
51.9
4.9
3.3
14.6
61.1
5.1
3.9
15.2
68.2
5.2
4.3
15.5
76.7
5.8
4.8
17.2
84.6
6.1
5.3
18.1
90.8
6.6
5.7
19.7
106.3
3.7
6.7
10.9
117.5
4.3
7.4
12.8
132.1
4.5
8.3
13.3
146.6
4.9
9.3
14.6
169.3
4.5
10.7
13.5
188.1
4.2
11.9
12.6
219.9
5.5
13.9
254
7.9
16
282.2
9.5
17.8
Nominal Flow & PD

Inch-Pound
S.I.
GPM
Ft.
L/S
kPa
72
11
4.5
32.9
83
11.4
5.2
34
97.8
11.8
6.2
35.4
109.1
12.1
6.9
36.1
122.6
13.4
7.7
40.1
135.4
14.1
8.5
42.2
145.2
15.6
9.2
46.5
170
8.6
10.7
25.6
187.9
10
11.9
29.9
211.3
10.5
13.3
31.3
234.6
11.4
14.8
34.1
270.9
10.5
17.1
31.4
301
9.8
19
29.5
351.8
12.8
22.2
38.3
406.3
18.5
25.6
55.3
451.4
22
28.5
65.8
Maximum Flow & PD

Inch-Pound
S.I.
GPM
Ft.
L/S
120
27.6
7.6
138.3
28.5
8.7
163
29.7
10.3
181.8
30.2
11.5
204.4
33.6
12.9
225.6
35.4
14.2
242
39.2
15.3
283.4
21.2
17.9
313.2
25
19.8
352.1
26.1
22.2
391.1
28.7
24.7
451.5
26.4
28.5
501.6
24.7
31.6
586.4
32.0
37
677.2
46.4
42.7
752.4
55.1
47.5
kPa
82.4
85.4
88.8
90.4
100.6
105.9
117.1
63.3
74.9
78.1
85.8
78.9
73.9
Notes: Minimum, nominal, and maximum flows are at a 16 F, 10 F, and 6 F chilled water temperature range respectively at
ARI tons.
18
IMM WGZC
Pressure Drop (ft of water)
Figure 9, Condenser Pressure Drop, WGZ 030C WGZ 200C
Flow Rate (GPM)

Minimum Flow & PD
Inch-Pound
SI
Unit Model
Ref
#
GPM
Ft.
WGZ030C
WGZ035C
A
B
56.1
64.9
2.4
3.4
3.5
4.1
WGZ040C
76.3
2.7
WGZ045C
85.3
3.6
WGZ050C
96.4
WGZ055C
WGZ060C
kPa
GPM
Ft.
7.2
10.2
89.7
103.8
6.3
8.6
4.8
8.1
122.1
5.4
10.8
136.5
2.9
6.1
8.7
105.8
3.8
6.7
113.4
4.5
WGZ070C
132.8
WGZ080C
WGZ090C
L/S
Maximum Flow & PD

Inch-Pound
SI
kPa
GPM
Ft.
L/S
kPa
5.7
6.5
18.8
25.7
149.5
173.0
17.4
23.9
9.4
10.9
52.0
71.4
6.9
7.7
20.6
203.5
19.3
12.8
57.7
9.2
8.6
27.5
227.5
25.7
14.4
76.8
154.2
7.5
9.7
22.4
257.0
20.7
16.2
61.9
11.4
169.2
9.7
10.7
29.0
282.0
26.8
17.8
80.1
7.2
13.5
181.5
11.6
11.5
34.7
302.5
32.3
19.1
96.5
4.1
8.4
12.3
212.4
10.4
13.4
31.1
354.0
29.0
22.3
86.7
146.8
3.7
9.3
11.1
234.9
9.5
14.8
28.4
391.5
26.5
24.7
79.2
165.0
3.4
10.4
10.2
264
8.8
16.7
26.3
440.0
24.5
27.8
73.2
WGZ100C
183.4
3.4
11.6
10.2
293.4
8.8
18.5
26.3
489.0
24.4
30.9
72.9
WGZ115C
211.7
4.8
13.4
14.3
338.7
12.3
21.4
36.8
564.5
34.1
35.6
101.9
WGZ130C
235.1
6.1
14.8
18.2
376.2
15.5
23.7
46.3
627.0
43.1
39.6
128.8
WGZ150C
274.9
6.2
17.3
18.5
439.8
15.8
27.7
47.2
733.0
43.8
46.2
130.9
WGZ170C
317.4
5.5
20.0
16.4
507.9
14.0
32.0
41.8
846.5
38.9
53.4
116.3
WGZ200C
352.7
7.4
22.3
22.1
564.3
18.8
35.6
56.2
940.5
52.3
59.3
156.3
IMM WGZC
L/S
Nominal Flow & PD

Inch-Pound
SI
19
Refrigerant Piping
Unit with Remote Condenser
General
Refrigerant piping, to and from the unit, should be sized and installed according to the
latest ASHRAE Handbook. It is important that the unit piping be properly supported with
sound and vibration isolation between tubing and hanger, and that the discharge lines be
looped at the condenser and trapped at the compressor to prevent refrigerant and oil from
draining into the compressors. Looping the discharge line also provides greater line
flexibility.
NOTE: Do not install any refrigerant piping underground.
The discharge gas valves, liquid line solenoids, filter-driers, moisture indicators, and
expansion valves are all factory mounted as standard equipment with the water chiller.
For remote condenser application (WGZ-CA) such as air-cooled or evaporative
condenser, the chillers are shipped with a nitrogen/helium holding charge. The unit is
evacuated in the factory to 500 microns before charging with the nitrogen.
The liquid line has a shutoff valve upstream from the liquid line solenoid valve and a
copper tube cap to be brazed on this line after test to seal this line for shipment.
The discharge line has a ball valve installed between the compressor and the discharge
stub tube with a copper tube cap brazed on the line after test to seal it for shipment.
The discharge gas valves, liquid line solenoids, filter-driers, moisture indicators, and
expansion valves are all factory-mounted as standard equipment with the water chiller.
!
DANGER
Do not apply heat, such as a brazing torch, to a sealed unit, vessel, or component. Internal
gases can increase the internal pressure and cause a life-threatening explosion. Open the
system when heating. The short line between a valve and brazed end cap can be drilled to
vent it. Note that the valve may leak and the entire unit charge may be open to the cap.
It is important that the unit be kept tightly closed until the remote condenser is installed,
piped to the unit and the high side evacuated.
When the field piping has been leak tested, evacuated, and is ready to charge, the unit
valves can be opened and the system is ready to pressure test, evacuate and charge the
entire system together at one time.
After the equipment is properly installed, leak tested, and evacuated, it can be charged
with R-410A, and run at design load conditions. Add charge until the liquid line sight
glass is clear, with no bubbles flowing to the expansion valve. Total operating charge will
depend on the air-cooled condenser used and volume of the refrigerant piping.
NOTE: On WGZ-CA units (units with remote condensers), the installer is required to record
the refrigerant charge by stamping the total charge and the charge per circuit on the serial plate
in the appropriate blocks provided for this purpose.
The following discussion is intended for use as a general guide to the piping of air-cooled
condensers.
Discharge lines must be designed to handle oil properly and to protect the compressor from
damage that can result from condensing liquid refrigerant in the line during shutdown. Total
friction loss for discharge lines of 3 to 6 psi (20.7 to 41.4 kPa) is considered good design.
20
IMM WGZC
Careful consideration must be given for sizing each section of piping to insure that gas
velocities are sufficient at all operating conditions to carry oil. If the velocity in a vertical
discharge riser is too low, considerable oil can collect in the riser and the horizontal header,
causing the compressor to lose its oil and result in damage due to lack of lubrication. When the
compressor load is increased, the oil that had collected during reduced loads can be carried as
a slug through the system and back to the compressor, where a sudden increase of oil
concentration can cause liquid slugging and damage to the compressor.
Any horizontal run of discharge piping should be pitched away from the compressor
approximately 1/8 inch (6.4 mm) per foot (meter) or more. This is necessary to move, by
gravity, any oil lying in the header. Oil pockets must be avoided because oil needed in the
compressor would collect at such points and the compressor crankcase can become starved.
It is recommended that any discharge lines coming into a horizontal discharge header rise
above the centerline of the discharge header. This is necessary to prevent any oil or condensed
liquid from draining to the compressor heads when the compressor is not running.
In designing liquid lines, it is important that the liquid reach the expansion valve without flash
gas since this gas will reduce the capacity of the valve. Because flashing can be caused by a
pressure drop in the liquid line, the pressure losses due to friction and changes in static head
should be kept to a minimum.
A check valve must be installed in the liquid line in all applications where the ambient
temperature can drop below the equipment room temperature. This prevents liquid migration
to the condenser, helps maintain a supply of refrigerant in the liquid line for initial start-up,
and keeps liquid line pressure high enough on off cycle to keep the expansion valve closed.
On systems as described above, a relief valve or relief-type check valve, must be used in the
liquid line as shown in piping systems (shown in and Its purpose is to relieve dangerous
hydraulic pressures that could be created as cool liquid refrigerant trapped in the line between
the check valve and the expansion or shutoff valve warms up. Install a relief device in the hot
gas piping at the condenser coil as shown in and Figure 11. Install a discharge check valve in
the discharge line, in a horizontal run, close to the condenser.
Recommended Line Sizing
The following tables provide recommended line sizing for the field piping. Final design
should be based on ASHRAE design standards.
IMM WGZC
21
Table 12, Equivalent Feet for Fittings

Fitting Type
7/8
1 1/8
1 3/8
1 5/8
2 1/8
2 5/8
3 1/8
90 Standard
2.0
2.6
3.3
4.0
5.0
6.0
7.5
90 Long Radius
1.4
1.7
2.3
2.6
3.3
4.1
5.0
90 Street
3.2
4.1
5.6
6.3
8.2
10
12
45 Standard
0.9
1.3
1.7
2.1
2.6
3.2
4.0
45 Street
1.5
2.1
3.0
3.4
4.5
5.2
6.4
3.2
4.1
5.6
6.3
8.2
10
12
Elbows
180 Bend
Tees
Full Size
1.4
1.7
2.3
2.6
3.3
4.1
5.0
Reducing
2.0
2.6
3.3
4.0
5.0
6.0
7.5
Valves
Globe Valve, Open
22
29
38
43
55
69
84
Gate Valve, Open
0.9
1.0
1.5
1.8
2.3
2.8
3.2
Angle Valve, Open
9.0
12
15
18
24
29
35
Table 13, Maximum Line Size for Oil Carry Up a Discharge Riser, R-410A
Unit Size
Line
Size (in.)
Unit Size
Line
Size (in.)
WGZ
WGZ
WGZ
WGZ
WGZ
WGZ
WGZ
WGZ
WGZ
WGZ
030
035
040
045
050
055
060
070
080
090
1 5/8
1 5/8
2 1/8
2 1/8
2 1/8
2 1/8
2 1/8
2 1/8
2 5/8
2 5/8
WGZ
WGZ
WGZ
WGZ
WGZ
WGZ
100
115
130
150
170
200
2 5/8
3 1/8
3 1/8
2 5/8
3 1/8
3 1/8
Table 14, Recommended Liquid Line Size, R-410A

Unit Model
Size at Unit
Up to
Up to
Up to
Up to
Up to
(in.)
50 Equiv. Ft
75 Equiv. Ft
100 Equiv. Ft
125 Equiv. Ft
150 Equiv. Ft
WGZ 030
7/8"
7/8 "
7/8 "
7/8 "
7/8 "
7/8 "
WGZ 035
7/8"
7/8 "
7/8 "
7/8 "
7/8 "
1 1/8 "
WGZ 040
7/8"
7/8 "
7/8 "
7/8 "
1 1/8 "
1 1/8 "
WGZ 045
7/8"
7/8 "
7/8 "
7/8 "
1 1/8 "
1 1/8 "
WGZ 050
7/8"
7/8 "
7/8 "
7/8 "
1 1/8 "
1 1/8 "
WGZ 055
7/8"
7/8 "
7/8 "
1 1/8
1 1/8 "
1 1/8 "
WGZ 060
7/8"
7/8
7/8 "
1 1/8 "
1 1/8 "
1 1/8 "
WGZ 070
1 1/8
1 1/8
1 1/8 "
1 1/8 "
1 1/8 "
1 1/8
WGZ 080
1 1/8
1 1/8 "
1 1/8 "
1 1/8
1 1/8
1 1/8
WGZ 090
1 1/8
1 1/8 "
1 1/8 "
1 1/8
1 1/8
1 1/8
WGZ 100
1 1/8
1 1/8 "
1 1/8 "
1 1/8
1 1/8
1 1/8
WGZ 115
1 1/8
1 1/8 "
1 1/8 "
1 1/8
1 3/8
1 3/8
WGZ 130
1 1/8
1 1/8 "
1 3/8
1 1/8
1 3/8
1 3/8
WGZ 150
1 3/8
1 3/8
1 1/8 "
1 3/8
1 3/8
1 3/8
WGZ 170
1 3/8
1 3/8
1 1/8 "
1 3/8
1 3/8
1 3/8
WGZ-200
1 3/8
1 3/8
1 1/8 "
1 3/8
1 3/8
1 3/8
WGZ-CB
22
Recommended Liquid Line Size (in.)
Connection
IMM WGZC
Table 15, Recommended Horizontal or Downflow Discharge Line Size, R-410A

Unit Model
Recommended Discharge Line Sizes
Connection
Size
Up to
Up to
Up to
Up to
Up to
At Unit
50 Equiv. Ft
75 Equiv. Ft
100 Equiv. Ft
125 Equiv. Ft
150 Equiv. Ft
WGZ 030
1 3/8"
1 1/8"
1 1/8"
1 1/8"
1 1/8"
1 1/8"
WGZ 035
1 3/8"
1 3/8"
1 3/8"
1 3/8"
1 3/8"
1 3/8"
WGZ 040
1 3/8"
1 3/8"
1 3/8"
1 3/8"
1 3/8"
1 3/8"
WGZ 045
1 3/8"
1 3/8"
1 3/8"
1 3/8"
1 3/8"
1 3/8"
WGZ 050
1 3/8"
1 3/8"
1 3/8"
1 3/8"
1 3/8"
1 3/8"
WGZ 055
1 3/8"
1 3/8"
1 3/8"
1 3/8"
1 3/8"
1 3/8"
WGZ 060
1 3/8"
1 3/8"
1 5/8
1 5/8
1 5/8
1 5/8
WGZ 070
1 3/8"
1 3/8"
1 5/8
1 5/8
1 5/8
1 5/8
WGZ 080
1 5/8
1 5/8
1 5/8
1 5/8
1 5/8
1 5/8
WGZ 090
1 5/8
1 5/8
1 5/8
1 5/8
1 5/8
1 5/8
WGZ 100
1 5/8
1 5/8
1 5/8
1 5/8
1 5/8
1 5/8
WGZ 115
1 5/8
1 5/8
1 5/8
2 1/8"
2 1/8"
2 1/8"
AGZ-CB
WGZ 130
1 5/8
1 5/8
2 1/8"
2 1/8"
2 1/8"
2 1/8"
WGZ 150
2 1/8"
2 1/8"
2 1/8"
2 1/8"
2 1/8"
2 1/8"
WGZ 170
2 1/8"
2 1/8"
2 1/8"
2 1/8"
2 1/8"
2 1/8"
WGZ 200
2 1/8"
2 1/8"
2 1/8"
2 1/8"
2 1/8"
2 5/8"
Typical Arrangements
Figure 10 illustrates a typical piping arrangement involving a remote air-cooled condenser
located at a higher elevation than the compressor and receiver. This arrangement is commonly
encountered when the air-cooled condenser is on a roof and the compressor and receiver are on
grade level or in a basement equipment room.
Notice, in both illustrations, that the hot gas line is looped at the bottom and top of the vertical
run. This is done to prevent oil and condensed refrigerant from flowing back into the
compressor and causing damage. The highest point in the discharge line should always be
above the highest point in the condenser coil. It is advisable to include a purging vent at this
point to extract non-condensables from the system.
Figure 11 illustrates another very common application where the air-cooled condenser is
located on essentially the same level as the compressor and receiver. The discharge line piping
in this case is not too critical. The principal problem encountered with this arrangement is that
there is frequently insufficient vertical distance to allow free drainage of liquid refrigerant
from the condenser coil to the receiver.
The receiver is used when it is desired to have refrigerant storage capacity, in addition to the
pumpdown capability of the condenser.
IMM WGZC
23
Figure 10, Condenser Above Compressor and Optional Receiver Installation

Check Valve
Relief Valve
Purge Valve
Pitch
Condenser
Discharge Line
Subcooler
Preferred
Subcooler
Relief Valve
Hook-up
(Vent to Outdoors
or to Condenser Side
of Liquid Line
Check Valve)
To
Evap.
Loop
Receiver
Bypass
Check
Valve
Receiver
Figure 11, Condenser and Compressor on Same Level, Optional Receiver

Installation
The receiver shown is optional and not used on many installations. It is bypassed during
normal operation.
Check Valve
Relief Valve
Purge Valve
Discharge Line
Pitch
Condenser
Check
Valve
Subcooler
Relief Valve
(Vent to Outdoors
or to Condenser Side
of Liquid Line
Check Valve)
Preferred
Subcooler
Hook-up
To
Evap.
Receiver
Bypass
Check
Valve
Receiver
24
IMM WGZC
Factory-Mounted Condenser
Units with the standard water-cooled, factory-mounted condenser are provided with
complete refrigerant piping and full operating refrigerant charge at the factory.
There is a remote possibility on water-cooled units utilizing low temperature pond or
river water as a condensing medium, and if the water valves leak, that the condenser and
liquid line refrigerant temperature could drop below the equipment room temperature on
the off cycle. This problem only arises during periods when cold water continues to
circulate through the condenser and the unit remains off due to satisfied cooling load.
If this condition occurs:
1. Cycle the condenser pump off with the unit.
2. Check the liquid line solenoid valve for proper operation.
Relief Valve Piping

The ANSI/ASHRAE Standard 15, Safety Standard for Refrigeration Systems, specifies
that pressure relief valves on vessels containing Group 1 refrigerant (R-410a) shall
discharge to the atmosphere at a location not less than 15 feet (4.6 meters) above the
adjoining ground level and not less than 20 feet (6.1 meters) from any window,
ventilation opening or exit in any building. The piping must be provided with a rain cap
at the outside terminating point and with a drain at the low point on the vent piping to
prevent water buildup on the atmospheric side of the relief valve. Also, a flexible pipe
section should be installed in the line to eliminate any piping stress on the relief valve(s).
The size of the discharge pipe from the pressure relief valve should not be less than the
size of the pressure relief outlet. When two or more vessels are piped together, the
common header and piping to the atmosphere should not be less than the sum of the area
of each of the lines connected to the header.
NOTE: Fittings should be provided to permit vent piping to be easily
disconnected for inspection or replacement of the relief valve.
Figure 12, Relief Valve Piping
IMM WGZC
25
Dimensions
Packaged Chillers
Figure 13, WGZ 030CW through WGZ 060CW
"A"
L3 / M3
L4 / M4
WATER
CONNECTIONS
CONTROL BOX
L1 / M1
32.8
832
L2 / M2
30.1
763
MICROTECH II USER INTERFACE
CIRCUIT 2
CONTROL
CONNECTION
.88 KNOCKOUTS
ON OPPOSITE SIDE
CIRCUIT 1
23.5
597
2.0
51
REMOVABLE
DISC. HANDLE
INLET
EVAPORATOR
63.4
1609
3.9
100
VENT
POWER
CONNECTIONS
OUTLET
REMOVE BRKT.
FOR SHIPPING
ONLY
20.0
508
29.2
742
OUTLET
CONDENSER
"Y"
"Y"
INLET
DRAIN
12.4
314
8.0
204
RELIEF VALVES
3.8
98
REF.
9.7
246
.88 KNOCKOUTS
134.6
3419
29.0
737
.875 DIA MOUNTING HOLES (4)
32.0
813
40.0
1016
WGZ MODEL
NUMBER
26
CHILLER WATER CONNECTION

SIZE (NOM) VICTAULIC
CONDENSER WATER
CONNECTION SIZE
(NOM) VICTAULIC
WGZ030C-060C
Packaged Unit
331929701
CENTER OF GRAVITY
WGZ030C
IN (MM)
2.5 (64)
A
107.4 (2728)
IN (MM)
4 (102)
X
59.2
Y
22.4
Z
14.1
WGZ035C
2.5 (64)
108.4 (2753)
4 (102)
59.9
22.8
14.2
WGZ040C
2.5 (64)
109.8 (2789)
4 (102)
59.6
22.8
14.2
WGZ045C
2.5 (64)
111.5 (2832
4 (102)
59.2
22.9
14.2
WGZ050C
2.5 (64)
113.3 (2878)
4 (102)
59.0
23.3
14.2
WGZ055C
2.5 (64)
115.0 (2921)
4 (102)
58.7
23.4
14.2
WGZ060C
2.5 (64)
116.7 (2965)
4 (102)
58.0
23.6
14.3
14.0
354
13.3
338
"Z"
"X"
121.1
3075
44.9
1139
IMM WGZC
L4 / M4
L3 / M3
WATER
CONNECTIONS
CONTROL BOX
L1 / M1
L2 / M2
40.2
1021
"A"
CIRCUIT 2
"W"
32.3
821
CIRCUIT 1
INLET
CONTROL
CONNECTION
.88 KNOCKOUTS
ON OPPOSITE SIDE
EVAPORATOR
REMOVABLE
DISC. HANDLE
REMOVE BRKT.
FOR SHIPPING
ONLY
2.0
51
OUTLET
"H"
4.0
102
VENT
23.5
597
POWER
CONNECTIONS
57.6
1462
20.0
508
"Y"
OUTLET
32.8
834
CONDENSER
INLET
14.5
369
10.0
253
RELIEF VALVES
DRAIN
"X"
"Z"
121.1
3075
"T"
13.0
330
29.0
737
17.9
454
14.2
361
.88 KNOCKOUTS
"L"
32.0
813
WGZ070-130CW
Packaged Chiller
331929801
40.0
1016
WGZ MODEL
NUMBER
MAXIMUM OVERALL
DIMENSIONS
IN (MM)
CHILLER
WATER
CONNECTION
IN(MM)
VICTAULIC
CONDENSER
WATER
CONNECTION
IN(MM)
VICTAULIC
SIZE (NOM)
WGZ070C
143.3
(3639)
35.0
(889)
65.5
(1664)
3 (76)
114.9
(2918)
4 (102)
WGZ080C
149.6
(3799)
35.0
(889)
65.5
(1664)
3 (76)
115.3
(2930)
WGZ090C
149.4
(3795)
35.0
(889)
65.5
(1664)
3 (76)
WGZ100C
149.4
(3795)
35.0
(889)
65.5
(1664)
WGZ115C
149.4
(3795)
35.0
(889)
WGZ130C
149.4
(3795)
35.0
(889)
IMM WGZC
CENTER OF GRAVITY
T
SIZE (NOM)
8.0
(203)
62.4
28.6
15.0
4 (102)
14.3
(363)
64.8
29.3
15.1
117.1
(2975)
4 (102)
14.1
(359)
67.7
29.6
16.1
3 (76)
118.0
(2997)
4 (102)
14.1
(359)
69.7
29.9
17.1
65.5
(1664)
3 (76)
121.6
(3088)
4 (102)
14.1
(359)
68.8
30.2
17.1
65.5
(1664)
3 (76)
124.7
(3167)
4 (102)
14.1
(359)
67.8
30.4
17.1
27
23.5
596
77.2
1961
1.3
34
EVAPORATOR
OUTLET
CIRCUIT 2
EVAPORATOR
INLET
41.2
1046
36.5
927
T.B.D.
CIRCUIT 1
VENT
33.8
859
CONTROL
CONNECTION
.88 KNOCKOUTS
ON OPPOSITE SIDE
23.5
597
REMOVE BRKT.
FOR SHIPPING
ONLY
2.0
51
REMOVABLE
DISC HANDLE
77.7
1973
VENT
4.0
102
POWER
CONNECTIONS
5.0
127
OUTLET
"Y"
CONDENSER
INLET
DRAIN
36.9
938
EVAP
INLET/
OUTLET
17.0
432
15.5
394
9.6
243
RELIEF VALVES
DRAIN
"X"
145.1
3685
10.9
276
13.3
337
"Z"
14.2
361
29.0
737
.88 KNOCKOUT
170.2
4322
32.0
813
40.0
1016
WGZ MODEL
NUMBER
28
CHILLER WATER
CONNECTION SIZE
(NOM) VICTAULIC
CONDENSER WATER
CONNECTION SIZE
(NOM) VICTAULIC
WGZ150CW-200CW
Packaged Chiller
331929901
CENTER OF GRAVITY
IN (MM)
IN (MM)
WGZ150C
8 (203)
5 (127)
68.7
38.6
14.9
WGZ170C
8 (203)
5 (127)
66.3
38.3
15.0
WGZ200C
8 (203)
5 (127)
66.6
38.7
15.1
18.3
464
IMM WGZC
Chillers with Remote Condenser

Figure 16, WGZ 030CA through WGZ 060CA
"A"
INLET
OUTLET
41.5
1054
25.9
657
30.3
770
27.4
696
38.2
971
87.9
2234
11.4
289
10.4
263
98.8
2509
CONTROL
CONNECTION
.88 KNOCKOUTS
ON OPPOSITE SIDE
23.5
597
2.0
51
.88 LIQUID
CONNECTIONS
CIRCUIT 2
1.38 DISCHARGE
CONNECTIONS
EVAPORATOR
INLET
CIRCUIT 1
REMOVABLE
DISC. HANDLE
POWER
CONNECTIONS
60.0
1524 REMOVE BRKT.
OUTLET
FOR SHIPPING
ONLY
20.0
508
12.3
312
20.2
512
6.0
151
16.5
419
6.0
152
"Y "
"Z"
ISOLATOR HOLES (4)
6.0
152
34.0
864
"X"
137.0
3480
IMM WGZC
CONDENSER WATER
CONNECTION SIZE
(NOM) VICTAULIC
CENTER OF GRAVITY
IN (MM)
IN (MM)
WGZ030CA
2.5 (64)
21.6 (550)
4 (102)
67.3
22.8
13.3
WGZ035CA
2.5 (64)
20.6 (523)
4 (102)
68.3
23.8
13.4
WGZ040CA
2.5 (64)
19.2 (488)
4 (102)
67.9
23.9
13.5
WGZ045CA
2.5 (64)
17.5 (444)
4 (102)
67.3
24.0
13.5
WGZ050CA
2.5 (64)
15.8 (400)
4 (102)
67.2
24.5
13.5
WGZ055CA
2.5 (64)
14.0 (356)
4 (102)
66.6
24.6
13.5
WGZ060CA
2.5 (64)
12.3 (312)
4 (102)
66.1
24.7
13.6
EVAP. AND
DISCHARGE
CONNECTIONS
WGZ030-060CA
REMOTE CONDENSER UNIT
331929711
40.0
1016
CHILLER WATER CONNECTION

SIZE (NOM) VICTAULIC
2.0
51
30.0
762
.88 KNOCKOUTS
WGZ MODEL
NUMBER
LIQUID
CONNECTIONS
29

2.0
51
21.0
533
L4
95.0
2413
21.0
533
CIRCUIT 1
CIRCUIT 2
M4
L3
M3
EVAP WATER
CONNECTIONS
30.0
762
CONTROL BOX
2.0
51
M1
L1
M2
%%c
.75
19
ISOLATOR HOLES IN THE
BOTTOM OF THE BASE
32.3
821
L2
CONTROL
CONNECTION
.88 KNOCKOUTS
ON OPPOSITE SIDE
23.5
597
CIRCUIT 2
CIRCUIT 1
2.0
51
INLET
EVAPORATOR
OUTLET
REMOVABLE
DISC. HANDLE
60.0
1524
POWER
CONNECTIONS
REMOVE BRKT.
FOR SHIPPING
ONLY
20.0
508
12.3
312
4.0
101
"Y"
23.2
588
6.0
152
.88 KNOCKOUTS
6.0
152
2.0
51
EVAP. AND
DISCHARGE
CONNECTIONS
ISOLATOR HOLES (4)
30.0
762
"X"
137.0
3480
"T"
15.5
394
"Z"
LIQUID
CONNECTIONS
40.0
1016
34.0
864
WGZ070-130CA
Unit less condenser
331929811
"A "
INLET
52.0 OUTLET
1322
27.3
694
12.4.25
3166.35
18.5
469
WGZ
MODEL
NUMBER
30
13.3
338
38.2
971
89.2
2266
98.8
2509
CHILLER WATER
CONNECTION SIZE
(NOM) VICTAULIC
DISCHARGE CONNECTIONS "B"

LIQUID CONNECTIONS "C"
COND.
WATER
CONN. SIZE
VICTAULIC
REFRIGERANT
PIPING
CONNECTION SIZE
T
LEFT
OVERHANG
CENTER OF GRAVITY
(IN.)
IN (MM)
IN (MM)
B DISC.
C LIQ.
WGZ070C
3 (76)
14.1 (359)
4 (102)
1.38 OD
1.13 OD
N/A
71.5
29.3
14.9
WGZ080C
3 (76)
13.7 (348)
4 (102)
1.62 OD
1.13 OD
6.3 (161)
74.9
30.1
15.0
WGZ090C
3 (76)
11.9 (303)
4 (102)
1.62 OD
1.13 OD
6.6 (167)
75.7
30.4
15.1
WGZ100C
3 (76)
11.0 (280)
4 (102)
1.62 OD
1.13 OD
6.6 (167)
75.2
30.6
15.2
WGZ115C
3 (76)
7.5 (190)
4 (102)
1.62 OD
1.13 OD
6.6 (167)
73.8
30.8
15.2
WGZ130C
3 (76)
4.4 (111)
4 (102)
1.62 OD
1.13 OD
6.6 (167)
72.6
30.9
15.3
IMM WGZC

2.0
51
L4
54.0
1372
21.0
533
M6
58.0
1473
CIRCUIT 2
21.0
533
CIRCUIT 1
M5
L3
M4
30.0
762
CONTROL BOX
2.0
51
M1
L1
M2
M3
L2
.75
19
ISOLATOR HOLES IN THE
BOTTOM OF THE BASE
CIRCUIT 2
CIRCUIT 1
3.0
76
MICROTECH II
USER INTERFACE
35.5
902
CONTROL
CONNECTION
.88 KNOCKOUTS
ON OPPOSITE SIDE
REMOVABLE
DISC. HANDLE
2.0
51
75.0
1905
POWER
CONNECTIONS
(QTY 3)
"Y"
2.0
51
REMOVE BRKT.
FOR SHIPPING
ONLY
12.0
305
5.0
127
12.0
305
LIQUID
CONNECTIONS
4.0
101
5.0
127
"X"
154.0
3912
"Z"
.88 KNOCKOUTS
ISOLATOR HOLES (6)

30.0
762
2.0
51
34.0
864
40.0
1016
INLET
OUTLET
CIRCUIT 1
34.2
867
CIRCUIT 2
23.2
588
17.4
443
6.0
152
33.9
862
42.1
1069
106.5
2705
24.9
631
WGZ MODEL
NUMBER
IMM WGZC
CHILLER WATER
CONNECTION SIZE
(NOM) VICTAULIC
DISCHARGE
CIRCUIT 1
3.6
90
74.7
1898
1.62 O.D. DISCHARGE

CONNECTIONS
13.4
340
2.3
60
1.38 O.D. LIQUID

CONNECTIONS
119.3
3030
14.5
368
EVAPORATOR
INLET/OUTLET
7.9
200
DISCHARGE
CIRCUIT 2
WGZ150-200CA
REMOTE CONDENSER UNIT
331929911
CENTER OF GRAVITY
IN (MM)
WGZ150C
8 (203)
79.1
43.2
15.3
WGZ170C
8 (203)
80.1
43.6
15.4
WGZ200C
8 (203)
79.7
44.0
15.4
31
Physical Data
Packaged Chillers
Table 16, WGZ 030CW WGZ 055CW
WGZ UNIT SIZE
Unit capacity @ ARI tons, (kW)
30
30.0 (105.5)
35
34.6 (121.7)
40
40.7 (143.1)
45
45.5 (160.0)
50
51.4 (180.8)
55
56.4 (198.4)
No. Circuits
COMPRESSORS
Nominal Tons
Number Per Circuit
7.5
7.5
10
10
12
12
13
13
13
15
CAPACITY REDUCTION STEPS - PERCENT OF COMPRESSOR DISPLACEMENT

Staging, Circuit #1 in Lead
25 / 50 / 75 / 100 25 / 50 / 75 / 100 25 / 50 / 75 / 100 25 / 50 / 75 / 100 25 / 50 / 75 / 100
23 / 50 / 73 / 100
25 / 50 / 75 / 100 25 / 50 / 75 / 100 25 / 50 / 75 / 100 25 / 50 / 75 / 100 25 / 50 / 75 / 100
27 / 50 / 77 / 100
Oil Charge per Compressor oz., (l)
85 (2.5)
110 (3.3)
110 (3.3)
110 (3.3)
110 (3.3)
110 (3.3)
CONDENSER
Number
No. Refrigerant Circuits
Diameter, in., (mm)

Tube Length, in., (mm)
10 (254)
10 (254)
10 (254)
10 (254)
10 (254)
10 (254)
120 (3048)
120 (3048)
120 (3048)
120 (3048)
120 (3048)
120 (3048)
500 (3447)
Design W.P.PSIG, (kPa):

Refrigerant Side
500 (3447)
500 (3447)
500 (3447)
500 (3447)
500 (3447)
Water Side
232 (1599)
232 (1599)
232 (1599)
232 (1599)
232 (1599)
232 (1599)
245.8 (111.7)
245.8 (111.7)
228.2 (103.7)
228.2 (103.7)
205.4 (93.4)
205.4 (93.4)
Pump-Out Capacity, lb., (kg) (3)

Conn.In & Out, in, (mm) Victaulic
4 (102)
4 (102)
4 (102)
4 (102)
4 (102)
4 (102)
Relief Valve, Flare In., (mm)
(15.9)
(15.9)
(15.9)
(15.9)
(15.9)
(15.9)
Purge Valve, Flare In., (mm)
(12.7)
(12.7)
(12.7)
(12.7)
(12.7)
(12.7)
Vent & Drain, in. (mm) NPT
(6.4)
(6.4)
(6.4)
(6.4)
(6.4)
(6.4)
Liquid Subcooling
Integral
Integral
Integral
Integral
Integral
Integral
EVAPORATOR, BRAZED-PLATE
Number
Water Volume, gallons, (l)
1.9 (7.1)
2.2 (8.3)
2.4 (9.1)
2.9 (11.0)
3.4 (12.8)
3.7 (14.0)
Refrig. Side D.W.P. Psig, (kPa)
450 (3102)
450 (3102)
450 (3102)
450 (3102)
450 (3102)
450 (3102)
Water Side D.W.P,. psig, (kPa)
653 (4500)
653 (4500)
653 (4500)
653 (4500)
653 (4500)
653 (4500)
Conn. In & Out, in. (mm) Victaulic
2.5 (65)
2.5 (65)
2.5 (65)
2.5 (65)
2.5 (65)
2.5 (65)
Relief Valve, Flare in., (mm)
(15.9)
(15.9)
(15.9)
(15.9)
(15.9)
(15.9)
Field
Field
Field
Field
Field
Field
Length In., (mm)
136.0 (3455)
136.0 (3455)
136.0 (3455)
136.0 (3455)
136.0 (3455)
136.0 (3455)
Width In., (mm)
32.8 (832)
32.8 (832)
32.8 (832)
32.8 (832)
32.8 (832)
32.8 (832)
Height In., (mm)
63.4 (1609)
63.4 (1609)
63.4 (1609)
63.4 (1609)
63.4 (1609)
63.4 (1609)
Vent & Drain

UNIT DIMENSIONS
UNIT WEIGHTS
Operating Weight, lb., (kg)
2486 (1128)
2572 (1167)
2631 (1193)
2650 (1202)
2752 (1248)
2771 (1257)
Shipping Weight, lb., (kg)
2410 (1093)
2496 (1132)
2539 (1152)
2558 (1160)
2639 (1197)
2658 (1206)
Cir # 1,Opn. Charge, lb.,(kg) R410a
45 (20.5)
45 (20.5)
47 (21.4)
47 (21.4)
47 (21.4)
50 (22.7)
45 (20.5)
45 (20.5)
47 (21.4)
47 (21.4)
47 (21.4)
50 (22.7)
Notes:
1. Certified in accordance with ARI Standard 550/590-2003.
2. 90% Full R-410a at 90F (32C) per unit.
32
IMM WGZC
Table 17, WGZ060CW - WGZ100CW

WGZ UNIT SIZE
Unit capacity @ ARI tons, (kW) (1)
60
70
80
90
100
60.5 (212.8)
70.8 (249.0)
78.3 (275.4)
88.0 (309.5)
97.8 (344.0)
No. Circuits
COMPRESSORS
Nominal Tons
15
15
15/20
15/20
20
20
20
26
26
26
Number per Circuit4

Staging, 4 Stages, Circuit #1 in Lead 25 / 50 / 75 / 100
22 / 50 / 72 / 100
25 / 50 / 75 / 100
25 / 50 / 75 / 100
25 / 50 / 75 / 100
Staging, 4 Stages, Circuit #2 in Lead 25 / 50 / 75 / 100
22 / 50 / 72 / 100
25 / 50 / 75 / 100
25 / 50 / 75 / 100
25 / 50 / 75 / 100
Oil Charge, per compressor oz. (l)
110 (3.3)
110 (3.3)
158 (4.7)
110 (3.3)
158 (4.7)
158 (4.7)
158
(4.7)
230
(6.8)
230 (6.8)
CONDENSER
Number
10 (254)
14 (356)
14 (356)
14 (356)
14 (356)
120 (3048)
120 (3048)
120 (3048)
120 (3048)
120 (3048)
Diameter, in. (mm)

Tube Length, in. (mm)
Design W.P., psig (kPa):

Refrigerant Side
500 (3447)
500 (3447)
500 (3447)
500 (3447)
500 (3447)
Water Side
232 (1599)
232 (1599)
232 (1599)
232 (1599)
232 (1599)
No. of Passes
Pump-Out Capacity lb., (kg) (3)
205.4 (93.4)
415.1 (188.7)
397.5 (180.7)
371.1 (168.7)
344.7 (156.7)
Conn. In & Out, in., (mm) Victaulic
4 (102)
4 (102)
4 (102)
4 (102)
4 (102)
(15.9)
(15.9)
(15.9)
(15.9)
(15.9)
Purge Valve, Flare in. (mm)
(12.7)
(12.7)
(12.7)
(12.7)
(12.7)
Vent & Drain, in. (mm) NPT
(6.4)
(6.4)
(6.4)
(6.4)
(6.4)
Liquid Subcooling
Integral
Integral
Integral
Integral
Integral
Number
Water Volume, gallons (l)
4.2 (15.9)
6.4 (24.3)
6.6 (24.9)
7.5 (28.4)
8.0 (30.2)
Refrigerant Side D.W.P., psig, (kPa)
450 (3102)
450 (3102)
450 (3102)
450 (3102)
450 (3102)
Water Side D.W.P., psig, (kPa)
653 (4500)
653 (4500)
653 (4500)
653 (4500)
653 (4500)
Conn. In & Out, in. (mm) Victaulic
2.5 (65)
3 (76)
3 (76)
3 (76)
3 (76)
(15.9)
(15.9)
(15.9)
(15.9)
(15.9)
Field
Field
Field
Field
Field
Length, in. (mm)
136.0 (3455)
143.3 (3639)
149.6 (3799)
149.4 (3795)
149.4 (3795)
Width, in. (mm)
32.8 (832)
35.0 (889)
35.0 (889)
35.0 (889)
35.0 (889)
Height, in. (mm)
63.4 (1609)
65.5 (1664)
65.5 (1664)
65.5 (1664)
65.5 (1664)
Vent & Drain

UNIT DIMENSIONS
UNIT WEIGHTS
Operating Wt, lb., (kg)
2801 (1271)
3887 (1763)
4302 (1951)
4507 (2044)
4678 (2122)
Shipping Wt, lb. (kg)
2688 (1219)
3746 (1699)
4145 (1880)
4327 (1963)
4474 (2029)
Cir # 1,Opn. Charge, lb, (kg) R410a
50 (22.7)
74 (34.1)
80 (36.4)
80 (36.4)
90 (40.9)
50 (22.7)
74 (34.1)
80 (36.4)
80 (36.4)
90 (40.9)
Notes:
1. Certified in accordance with ARI Standard 550/590-2003.2. Units WGZ030 to 130 have two parallel compressors per circuit. Units WGZ150 to 200 have three parallel compressors per circuit.
IMM WGZC
33
Table 18, WGZ115CW - WGZ200CW

WGZ UNIT SIZE
Unit capacity @ ARI. tons, (kW) (1)
115
130
150
170
200
112.9 (397.1)
125.4 (441.0)
146.6 (515.6)
169.3 (595.4)
188.1 (661.5)
No. Circuits
COMPRESSORS
Nominal Tons
Number Per Circuit
26/30
26/30
30
30
26
26
26
30
30
30

Staging, 4 Stages, Circuit #1 in Lead
22 / 50 / 72 / 100
25 / 50 / 75 / 100
17 / 33 / 50 / 67
/ 83 / 100
15 / 33 / 48 / 67 /
81 / 100
17 / 33 / 50 / 67 /
83 / 100
Staging, 4 Stages, Circuit #2 in Lead
22 / 50 / 72 / 100
25 / 50 / 75 / 100
17 / 33 / 50 / 67
83 / 100
19 / 33 / 52 / 67
86 /100
17 / 33 / 50 / 67 /
83 / 100
230 (6.8 )/ 230 (6.8 )/

213 (6.3) 213 (6.3)
213 (6.3)
230 (6.8)
230 (6.8) 213 (6.3)
213 (6.3)

CONDENSER
Number
14 (356)
14 (356)
16 (406.4)
16 (406.4)
16 (406.4)
120 (3048)
120 (3048)
144 (3658)
144 (3658)
144 (3658)
Diameter, in. (mm)

Tube Length, in. (mm)
Design W.P., psig (kPa):
Refrigerant Side
500 (3447)
500 (3447)
500 (3447)
500 (3447)
500 (3447)
Water Side
232 (1599)
232 (1599)
232 (1599)
232 (1599)
232 (1599)
508.9 (231.3)
Pump-Out Capacity lb., (kg) (3)
344.7 (156.7)
344.7 (156.7)
572.3 (260.1)
508.9 (231.3)
Water Conn In & Out, in., (mm) (4)
4 (102)
4 (102)
5 (127)
5 (127)
5 (127)
(15.9)
(15.9)
(15.9)
(15.9)
(15.9)
Purge Valve, Flare in. (mm)
(12.7)
(12.7)
(12.7)
(12.7)
(12.7)
Vent & Drain, in. (mm) FPT
6.4)
6.4)
6.4)
6.4)
6.4)
Liquid Subcooling
Integral
Integral
Integral
Integral
Integral
SHELL-AND-TUBE
Number
8.5 (32.1)
10.5 (39.7)
57.6 (218.0)
56.9 (215.4)
56.9 (215.4)
450 (3102)
450 (3102)
450 (3102)
450 (3102)
450 (3102)
653 (4500)
653 (4500)
150 (1034)
150 (1034)
150 (1034)
3 (76)
3 (76)
8 (203)
8 (203)
8 (203)
(15.9)
(15.9)
Drain & Vent size, in. (mm)
Field
Field
(12.7)
(12.7)
(12.7)
Length, in. (mm)
149.4 (3795)
149.4 (3795)
170.2 (4322)
170.2 (4322)
170.2 (4322)
Width, in. (mm)
35.0 (889)
35.0 (889)
36.5 (927)
36.5 (927)
36.5 (927)
Height, in. (mm)
65.5 (1664)
65.5 (1664)
77.7 (1973)
77.7 (1973)
77.7 (1973)
4712 (2137)
4772 (2165)
7370 (3343)
7758 (3519)
7873 (3571)
4508 (2045)
4568 (2072)
6581 (2985)
6921 (3139)
7036 (3192)
Cir #1, Op. Charge, lb., (kg) R-410a
100 (45.5)
100 (45.5)
150 (68.2)
150 (68.2)
150 (68.2)
Cir #2, Op. Charge, lb., (kg) R-410a
100 (45.5)
100 (45.5)
150 (68.2)
150 (68.2)
150 (68.2)
Water Conn.In & Out, in. (mm) Victaulic
UNIT DIMENSIONS
UNIT WEIGHTS
Notes:
1. Certified in accordance with ARI Standard 550/590-2003.
2. Units WGZ030 to 130 have two parallel compressors per circuit, units WGZ150 to 200 have three parallel compressors per circuit.
34
IMM WGZC
Chillers with Remote Condenser

Table 19, WGZ030CA - WGZ055CA
WGZ UNIT SIZE
Tons, (kW), 44F LWT, 125F SDT
No. Circuits
COMPRESSORS
Nominal Tons
Number per Circuit
Oil Charge, per comp. oz, (l)
EVAPORATOR, BRAZED PLATE
Water Volume, gallons, (l)
Refrig. Side D.W.P. Psig, (kPa)
Water Side D.W.P. Psig, (kPa)
Inlet & Outlet, in., (mm) (1)
Drain & Vent
UNIT DIMENSIONS
Length In., (mm)
Width In., (mm)
Height In., (mm)
UNIT WEIGHTS
Operating Weight, lb., (kg)
Shipping Weight, lb., (kg)
30
26.6 (93.5)
2
35
30.5 (107.3)
2
40
35.2 (123.8)
2
45
39.8 (139.9)
2
7.5
7.5
9
9
10
10
12
12
2
2
2
2
2
2
2
2
25 / 50 / 75 / 100 25 / 50 / 75 / 100 25 / 50 / 75 / 100 25 / 50 / 75 / 100
25 / 50 / 75 / 100 25 / 50 / 75 / 100 25 / 50 / 75 / 100 25 / 50 / 75 / 100
85 (2.5)
110 (3.3)
110 (3.3)
110 (3.3)
50
45.8 (161.0)
2
55
50.3 (176.8)
2
13
13
2
2
25 / 50 / 75 / 100
25 / 50 / 75 / 100
110 (3.3)
13
15
2
2
23 / 50 / 73 / 100
27 / 50 / 77 / 100
110 (3.3)
2
1.9 (7.1)
450 (3102)
653 (4500)
2.5 (65)
(15.9)
Field
2
2.2 (8.3)
450 (3102)
653 (4500)
2.5 (65)
(15.9)
Field
2
2.4 (9.1)
450 (3102)
653 (4500)
2.5 (65)
(15.9)
Field
2
2.9 (11.0)
450 (3102)
653 (4500)
2.5 (65)
(15.9)
Field
2
3.4 (12.8)
450 (3102)
653 (4500)
2.5 (65)
(15.9)
Field
2
3.7 (14.0)
450 (3102)
653 (4500)
2.5 (65)
(15.9)
Field
137.0 (3480)
34.0 (864)
60.0 (1524)
137.0 (3480)
34.0 (864)
60.0 (1524)
137.0 (3480)
34.0 (864)
60.0 (1524)
137.0 (3480)
34.0 (864)
60.0 (1524)
137.0 (3480)
34.0 (864)
60.0 (1524)
137.0 (3480)
34.0 (864)
60.0 (1524)
1606 (728)
1580 (717)
1698 (770)
1670 (758)
1715 (778)
1685 (764)
1738 (788)
1704 (773)
1773 (804)
1735 (787)
1795 (814)
1754 (796)
Table 20, WGZ060CA - WGZ100CA

WGZ UNIT SIZE
60
70
80
90
Tons, (kW) 44F LWT, 125F SDT
53.9 (189.5)
61.3 (215.7)
68.6 (242.0)
77.7 (273.3)
No. Circuits
2
2
2
2
COMPRESSORS
Nominal Tons
15
15
15/20
15/20
20
20
20
26
Number Per Circuit
2
2
2
2
2
2
2
2
25 / 50 / 75 / 100 22 / 50 / 72 / 100 25 / 50 / 75 / 100 25 / 50 / 75 / 100
25 / 50 / 75 / 100 22 / 50 / 72 / 100 25 / 50 / 75 / 100 25 / 50 / 75 / 100
110 (3.3)
110 (3.3)
158 (4.7)
158 (4.7) 230
EVAPORATOR, BRAZED PLATE
2
2
2
2
4.2 (15.9)
6.4 (24.3)
6.6 (24.9)
7.5 (28.4)
450 (3102)
450 (3102)
450 (3102)
450 (3102)
653 (4500)
653 (4500)
653 (4500)
653 (4500)
Inlet & Outlet, in. (mm) (2)
2.5 (63)
3 (76)
3 (76)
3 (76)
(15.9)
(15.9)
(15.9)
(15.9)
Drain & Vent
Field
Field
Field
Field
UNIT DIMENSIONS
Length, in. (mm)
137.0 (3480)
137.0 (3480)
137.0 (3480)
137.0 (3480)
Width, in. (mm)
34.0 (864)
34.0 (864)
34.0 (864)
34.0 (864)
Height, in. (mm)
60.0 (1524)
60.0 (1524)
60.0 (1524)
60.0 (1524)
UNIT WEIGHTS
1816 (824)
2474 (1122)
2787 (1264)
2928 (1328)
1771 (803)
2406 (1091)
2717 (1232)
2851 (1293)
Notes:
1. Condenser and field piping not included.
IMM WGZC
100
86.6 (304.5)
2
26
26
2
2
25 / 50 / 75 / 100
25 / 50 / 75 / 100
230 (6.8)
2
8.0 (30.2)
450 (3102)
653 (4500)
3 (76)
(15.9)
Field
137.0 (3480)
34.0 (864)
60.0 (1524)
3050 (1383)
2968 (1346)
35
Table 21, WGZ115CA WGZ200CA

WGZ UNIT SIZE
Tons, (kW)44F LWT, 125F SDT
No. Circuits
COMPRESSORS
Nominal Tons
Number Per Circuit
115
100.1 (352.2)
2
26/30
2
22 / 50 / 72 / 100 25 / 50 / 75 / 100
22 / 50 / 72 / 100 25 / 50 / 75 / 100
26/30
2
230 (6.8 )
213 (6.3)
130
111.4 (391.7)
2
30
2
30
2
213 (6.3)
EVAPORATOR, BRAZED PLATE------------------------------------------------

2
2
8.5 (32.1)
10.5 (39.7)
Refrigerant Side D.W.P., psig,
450 (3102)
450 (3102)
653 (4500)
653 (4500)
Water Connections:
In & Out, in. (mm), victaulic
3 (76)
3 (76)
(15.9)
(15.9)
Drain & Vent
Field
Field
UNIT DIMENSIONS
Length, in. (mm)
137.0 (3480)
137.0 (3480)
Width, in. (mm)
34.0 (864)
34.0 (864)
Height, in. (mm)
60.0 (1524)
60.0 (1524)
UNIT WEIGHTS
3120 (1415)
3194 (1449)
3035 (1377)
3091 (1402)
Notes:
1. Condenser and field piping not included
150
129.9 (456.8)
2
170
150.2 (528.3)
2
200
170.6 (599.8)
2
26
26
3
3
17 / 33 / 50 / 67 /
83 / 100
17 / 33 / 50 / 67 /
83 / 100
26
30
3
3
15 / 33 / 48 / 67 /
81 / 100
19 / 33 / 52 / 67 /
86 / 100
30
30
3
3
17 / 33 / 50 / 67 /
83 / 100
17 / 33 / 50 / 67 /
83 / 100
230 (6.8)
230 (6.8) 213 (6.3)
213 (6.3)
SHELL-AND-TUBE
2
57.6 (218.0)
450 (3102)
150 (1034)
2
56.9 (215.4)
450 (3102)
150 (1034)
2
56.9 (215.4)
450 (3102)
150 (1034)
8 (203)
(15.9)
(12.7)
8 (203)
(15.9)
(12.7)
8 (203)
(15.9)
(12.7)
154.0 (3912)
34.0 (864)
75.0 (1905)
154.0 (3912)
34.0 (864)
75.0 (1905)
154.0 (3912)
34.0 (864)
75.0 (1905)
5279 (2395)
4779 (2168)
5385 (2443)
4891 (2219)
5498 (2494)
5004 (2270)
Operating Limits
36
Equipment room temperature limits, operating or standby: 32F to 104F (0C to 40C)
Maximum allowable condenser water pressure is 232 psig (1599 kPa).
Maximum design saturated discharge temperature is 140F (60C).
Maximum allowable water temperature to evaporator in a non-operating cycle is 100F (37.8C).
Maximum entering water temperature for operating cycle is 90F (32.2C) (during system changeover
from heating to cooling cycle).
Minimum leaving water temperature from the evaporator without freeze protection is 40F (4.4C).
Minimum entering tower condenser water temperature is 60F (15.6C).
Maximum condenser leaving water temperature is 115F (46.1C)
For remote air-cooled condensers, the temperature difference between the saturated discharge temperature
and the outside air temperature (TD) must be between 15 and 35 degrees F and the saturated discharge
temperature cannot exceed 135F.
IMM WGZC
Components
Figure 19, Compressor Locations
Circuit 2
Evaporator and
Condenser
Connections
Evaporator
Circuit 1
Control Panel
NOTE: Models WGZ 150 to 200 add a #5 compressor to circuit #1 and a #6 compressor to
circuit #2.
Table 22, Major Components
WGZ-C
Unit
System #1
System #2
Evap.
Cond.
Vessel
Vessel
Expansion Valve
Comp. #1
Comp. #3
Comp. #2
Comp. #4
Size
Size
30
ZP90KCE
ZP90KCE
ZP90KCE
ZP90KCE
ACH130-90DQ
C1010-47
OZE-20-GA-BP15 OZE-20-GA-BP15
35
ZP103KCE ZP103KCE ZP103KCE ZP103KCE
ACH130-102DQ
C1010-47
40
ACH130118DQ
C1010-57
45
ACH130-138DQ
C1010-57
50
ACH130-158DQ
C1010-70
55
ACH130-178DQ
C1010-70
60
ACH130-198DQ
C1010-70
70
ACH250-122DQ
C1410-88
80
ACH350-126DQ
C1410-98
90
ACH350-142DQ
C1410-113 OZE-50-GA-BP15 OZE-50-GA-BP15
100
ACH350-152DQ
115
ACH350-182DQ
130
ACH350-210DQ
Size
System #1
System #2
150
(3) ZP295KCE
(3) ZP295KCE
EV34191111/9NS C1612-156
SEHI100-30-S
SEHI100-30-S
170
(3) ZP295KCE
(3) ZP385KCE
EV34191212/7NS C1612-186
SEHI100-30-S
SEHI100-30-S
200
(3) ZP385KCE
(3) ZP385KCE
EV34191212/7NS C1612-186
SEHI100-30-S
SEHI100-30-S
IMM WGZC
37
Wiring
Field Wiring, Power
The WGZ C vintage chillers are supplied standard with compressor contactors and power terminal block,
designed for multi-point power supply to the unit, no compressor circuit breakers. Available options are:
Single-point connection to power block with compressor circuit breakers
Single-point connection to disconnect switch with compressor circuit breakers
High short circuit current rating with single-point disconnect switch
Multi-point connection to disconnect switch, no compressor circuit breakers
A factory installed control circuit transformer is standard. Optionally, a field-installed control power source
can be wired to the unit.
Wiring and conduit selections must comply with the National Electrical Code and/or local requirements.
An open fuse indicates a short, ground, or overload. Before replacing a fuse or restarting a compressor, the
trouble must be found and corrected. Tables in the Electrical Data section (page 40) give specific
information on recommended wire sizes.
Unit power inlet wiring must enter the control box through the right side. A 7/8-inch pilot knockout is
provided. (Refer to control panel picture on page 57 for general location of power inlet.)
NOTE: Use only copper supply conductors. Terminations are sized for copper only.
Field Wiring, Control

A factory-mounted control transformer supplies the correct control circuit voltage.
The transformer power leads are connected to the power block PB1 or disconnect switch DS1.
Interlock Wiring, Condenser Pump Starter or Air Cooled Condenser Fan Starter
Provisions are made for interlocking a condenser pump starter, tower fans, a tower bypass valve, or up to
eight air-cooled condenser fan contactors to be controlled by the MicroTech II unit controller. Condenser
fan operation can also be controlled by pressure switches supplied with the condenser. Coil voltage must be
115 volts with a maximum of 20 VA.
An evaporator and condenser (water-cooled units only) flow switch is necessary on all units. It is also
advisable to wire a chilled water pump interlock in series with the flow switch for additional freeze
protection.
Control wiring must enter the control box through a 7/8-inch knockout provided on the panel upper left
side.
Ambient Air Sensor

Units with a remote air-cooled condenser will have an outdoor air sensor furnished with the unit, inside the
control panel and wired to the correct terminals. It must be installed outdoors in a location that will give the
true outdoor temperature that the condenser coils will see. Splicing of the sensor lead may be required. The
sensor must be installed for the unit to operate.
Optional Remote Interface Panel

The box containing the optional remote interface panel will have installation instructions, IOM- MT II
Remote, in it.
IMM WGZC
Unit Configuration
WGZ 030CW to 130CW have two refrigerant circuits, two tandem scroll compressors (total of four), a
single two-circuited brazed plate evaporator, a single two-circuited water-cooled condenser,
interconnecting refrigerant piping and a control panel with associated sensors and transducers. Models
WGZ 150CW to 200CW have two trio-compressors (total of 6) and a shell-and-tube evaporator.
Table 23, Schematic Piping Diagram (One of Two Circuits)
T
Chilled
Water
P1
Evaporator
LWT
Comp
#1
Comp
#2
CV
Condenser
Water
Condenser
T
S
S
F-D
NOTE: Standard condenser

connections are on the
control panel end.
Legend:
T
Temperature Sensor
P
T
Pressure Transducer
P1
Pressure (High Pressure Cutout)
Thermal Expansion Valve
Temperataure Sensor, Leaving

Chilled Water Control
Sight Glass / Moisture Indicator
LWT
Relief Valve
S
T
CV
F-D
IMM WGZC
Solenoid Valve
Filter-Drier
Schrader Fitting
Charging Valve
Angle Valve
Ball Valve
39
Electrical Data
Table 24, Compressor Amp Draw
WGZ
Unit Volts
Size
030
035
040
045
050
055
060
070
080
090
100
40
Rated Load Amps Per Compressor
Locked Rotor Amps
Standard Unit w/o Ext. OL's
Optional Unit with Ext. OL's
Across-The-Line Starting
Circuit 1
Circuit 2
Circuit 1
Circuit 2
Circuit 1
Circuit 2
No.1
No.3
No.5
No.2
No.4 No.6 No.1
No.3 No.5 No.2 No.4 No.6 No.1
No.3 No.5 No.2
No.4 No.6
208
29.5
29.5
29.5
29.5
22.4
22.4
22.4
22.4
195
195
195
195
230
29.5
29.5
29.5
29.5
20.0
20.0
20.0
20.0
195
195
195
195
460
14.7
14.7
14.7
14.7
12.0
12.0
12.0
12.0
95
95
95
95
575
12.2
12.2
12.2
12.2
n/a
n/a
n/a
n/a
80
80
80
80
208
30.1
30.1
30.1
30.1
25.0
25.0
25.0
25.0
225
225
225
225
230
30.1
30.1
30.1
30.1
23.2
23.2
23.2
23.2
225
225
225
225
460
16.7
16.7
16.7
16.7
12.0
12.0
12.0
12.0
114
114
114
114
575
12.2
12.2
12.2
12.2
n/a
n/a
n/a
n/a
80
80
80
80
208
33.3
33.3
33.3
33.3
28.6
28.6
28.6
28.6
239
239
239
239
230
33.3
33.3
33.3
33.3
25.6
25.6
25.6
25.6
239
239
239
239
460
17.9
17.9
17.9
17.9
12.8
12.8
12.8
12.8
125
125
125
125
575
12.8
12.8
12.8
12.8
n/a
n/a
n/a
n/a
80
80
80
80
208
48.1
48.1
48.1
48.1
30.5
30.5
30.5
30.5
245
245
245
245
230
48.1
48.1
48.1
48.1
28.0
28.0
28.0
28.0
245
245
245
245
460
18.6
18.6
18.6
18.6
14.4
14.4
14.4
14.4
125
125
125
125
575
14.7
14.7
14.7
14.7
12.0
12.0
12.0
12.0
100
100
100
100
208
51.3
51.3
51.3
51.3
36.0
36.0
36.0
36.0
300
300
300
300
230
51.3
51.3
51.3
51.3
32.8
32.8
32.8
32.8
300
300
300
300
460
23.1
23.1
23.1
23.1
16.8
16.8
16.8
16.8
150
150
150
150
575
19.9
19.9
19.9
19.9
13.6
13.6
13.6
13.6
109
109
109
109
208
51.3
51.3
55.8
55.8
36.0
36.0
44.0
44.0
300
300
340
340
230
51.3
51.3
55.8
55.8
32.8
32.8
40.0
40.0
300
300
340
340
460
23.1
23.1
26.9
26.9
16.8
16.8
20.0
20.0
150
150
173
173
575
19.9
19.9
23.7
23.7
13.6
13.6
16.0
16.0
109
109
132
132
208
55.8
55.8
55.8
55.8
44.0
44.0
44.0
44.0
340
340
340
340
230
55.8
55.8
55.8
55.8
40.0
40.0
40.0
40.0
340
340
340
340
460
26.9
26.9
26.9
26.9
20.0
20.0
20.0
20.0
173
173
173
173
575
23.7
23.7
23.7
23.7
16.0
16.0
16.0
16.0
132
132
132
132
208
55.8
73.9
55.8
73.9
44.0
54.4
44.0
54.4
340
505
340
505
230
55.8
73.9
55.8
73.9
40.0
49.6
40.0
49.6
340
505
340
505
460
26.9
30.4
26.9
30.4
20.0
24.8
20.0
24.8
173
225
173
225
575
23.7
24.6
23.7
24.6
16.0
20.0
16.0
20.0
132
180
132
180
208
73.9
73.9
73.9
73.9
54.4
54.4
54.4
54.4
505
505
505
505
230
73.9
73.9
73.9
73.9
49.6
49.6
49.6
49.6
505
505
505
505
460
30.4
30.4
30.4
30.4
24.8
24.8
24.8
24.8
225
225
225
225
575
24.6
24.6
24.6
24.6
20.0
20.0
20.0
20.0
180
180
180
180
208
73.9
73.9
89.1
89.1
54.4
54.4
64.8
64.8
505
505
544
544
230
73.9
73.9
89.1
89.1
49.6
49.6
58.4
58.4
505
505
544
544
460
30.4
30.4
41.9
41.9
24.8
24.8
29.6
29.6
225
225
272
272
575
24.6
24.6
32.1
32.1
20.0
20.0
23.2
23.2
180
180
218
218
208
89.1
89.1
89.1
89.1
64.8
64.8
64.8
64.8
544
544
544
544
230
89.1
89.1
89.1
89.1
58.4
58.4
58.4
58.4
544
544
544
544
460
41.9
41.9
41.9
41.9
29.6
29.6
29.6
29.6
272
272
272
272
575
32.1
32.1
32.1
32.1
23.2
23.2
23.2
23.2
218
218
218
218
IMM WGZC
Table 24, Compressor Amp Draw, Continued

WGZ
Unit Volts
Size
115
130
150
170
200
Locked Rotor Amps
Standard Unit w/o Ext. OL's
Optional Unit with Ext. OL's
Across-The-Line Starting
Circuit 1
Circuit 2
Circuit 1
Circuit 2
Circuit 1
Circuit 2
No.1
No.3 No.5 No.2
No.4
No.6
No.1
No.3
No.5
No.2 No.4 No.6 No.1 No.3 No.5
No.2
No.4
No.6
208
89.1
109.6
89.1
109.6
64.8
86.3
64.8
86.3
544
599
544
599
230
89.1
109.6
89.1
109.6
58.4
78.0
58.4
78.0
544
599
544
599
460
41.9
54.5
41.9
54.5
29.6
39.0
29.6
39.0
272
310
272
310
575
32.1
49.4
32.1
49.4
23.2
31.2
23.2
31.2
218
239
218
239
208
109.6 109.6
109.6 109.6
83.2
86.3
83.2
86.3
599
599
599
599
230
109.6 109.6
109.6 109.6
75.2
78.0
75.2
78.0
599
599
599
599
460
54.5
54.5
54.5
54.5
37.6
39.0
37.6
39.0
310
310
310
310
30.4
31.2
575
49.4
49.4
49.4
49.4
30.4
31.2
239
239
239
239
208
89.1
89.1
89.1
89.1
89.1
89.1
64.8
64.8
64.8
64.8
64.8 64.8
544
544
544
544
544
544
230
89.1
89.1
89.1
89.1
89.1
89.1
58.4
58.4
58.4
58.4
58.4 58.4
544
544
544
544
544
544
460
41.9
41.9
41.9
41.9
41.9
41.9
29.6
29.6
29.6
29.6
29.6 29.6
272
272
272
272
272
272
32.1
32.1
575
32.1
32.1
32.1
32.1
23.2
23.2
23.2
23.2
23.2 23.2
218
544
218
218
218
218
208
89.1
89.1
89.1 109.6 109.6 109.6
64.8
64.8
64.8
86.3
86.3 86.3
544
544
544
599
599
599
230
89.1
89.1
89.1 109.6 109.6 109.6
58.4
58.4
58.4
78.0
78.0 78.0
544
544
544
599
599
599
460
41.9
41.9
41.9
54.5
54.5
54.5
29.6
29.6
29.6
39.0
39.0 39.0
272
272
272
310
310
310
32.1
32.1
49.4
49.4
575
32.1
49.4
23.2
23.2
23.2
31.2
31.2 31.2
218
544
218
239
239
239
208
109.6 109.6 109.6 109.6 109.6 109.6
86.3
86.3
86.3
86.3
86.3 86.3
599
599
599
599
599
599
230
109.6 109.6 109.6 109.6 109.6 109.6
78.0
78.0
78.0
78.0
78.0 78.0
599
599
599
599
599
599
460
54.5
54.5
54.5
54.5
54.5
54.5
39.0
39.0
39.0
39.0
39.0 39.0
310
310
310
310
310
310
575
49.4
49.4
49.4
49.4
49.4
49.4
31.2
31.2
31.2
31.2
31.2 31.2
239
239
239
239
239
239
NOTES:
1. Compressor RLA values are for wire sizing purposes only and do not reflect normal operating current draw.
2. External compressor overloads only available on packaged water-cooled units, except Models WGZ 030CW 040CW @ 575V
Table 25, Maximum Fuse Size

Maximum Fuse Size
WGZ
Unit
Size
030
035
040
045
IMM WGZC
Voltage
3-Phase
Single Point
Multiple Point
Power Supply
Power Supply
Power Supply
Power Supply
without Ext. OL's
with Ext. OL's
Without Ext. OL's
With External OL's
Total Unit
Total Unit
Circ.#1
Circ.#2
Circ.#1
Circ.#2
208
150
110
90
90
70
70
230
150
100
90
90
60
60
460
70
60
45
45
35
35
575
60
N/A
35
35
N/A
N/A
208
150
125
90
90
80
80
230
150
110
90
90
70
70
460
80
60
50
50
35
35
575
60
N/A
35
35
N/A
N/A
208
175
150
100
100
90
90
230
175
125
100
100
80
80
460
90
60
50
50
40
40
575
60
N/A
40
40
N/A
N/A
208
250
150
150
150
90
90
230
250
125
150
150
90
90
460
90
70
60
60
45
45
575
70
60
45
45
35
35
41
Table 25, Maximum Fuse Size, Continued

WGZ
Voltage
Unit Size
3-Pha
050
055
060
070
080
090
100
Single Point
Power Supply
Power Supply
without Ext. OL's
with Ext. OL's
Total Unit
Total Unit
Multiple Point
Power Supply
Power Supply
Without Ext. OL's
With External OL's
Circ.#1
Circ.#2
Circ.#1
Circ.#2
208
250
175
150
150
110
110
230
250
150
150
150
100
100
460
110
80
70
70
50
50
575
100
70
60
60
40
40
208
250
200
150
175
115
125
230
250
175
150
175
100
125
460
125
90
70
80
50
60
575
110
70
60
70
40
50
208
250
225
175
175
125
125
230
250
200
175
175
125
125
460
125
100
80
80
60
60
575
110
80
70
70
50
50
208
350
250
200
200
150
150
230
350
225
200
200
150
150
460
150
110
90
90
70
70
575
125
90
70
70
60
60
208
350
250
225
225
175
175
230
350
250
225
225
150
150
460
150
125
90
90
80
80
575
125
100
80
80
60
60
208
400
300
225
250
175
200
230
400
250
225
250
150
175
460
175
125
90
125
80
90
575
150
110
80
100
60
70
208
450
300
250
250
200
200
230
450
300
250
250
175
175
460
200
150
125
125
90
90
575
150
110
100
100
70
70
115
208
230
460
575
500
500
250
200
400
350
175
125
300
300
150
125
300
300
150
125
250
225
110
90
250
225
110
90
130
208
230
460
575
500
500
250
250
400
350
175
150
350
350
175
150
350
350
175
150
250
250
125
100
250
250
125
90
150
208
230
460
575
600
600
300
225
450
400
200
150
350
350
175
125
350
350
175
125
250
225
125
90
250
225
125
90
170
208
230
460
575
700
700
350
300
500
450
225
175
350
350
175
125
450
450
225
200
250
225
125
90
350
300
150
125
200
208
230
460
575
700
700
350
350
600
500
250
200
450
450
225
200
450
450
225
200
350
300
150
125
350
300
150
125
NOTE :"Maximum Fuse Sizes" are selected at approximately 225% of the largest compressor RLA, plus 100% of all other loads.
IMM WGZC
Table 26, Wire Sizing Amps, Single Point Power

WGZ
Unit
Volts
Size
030
035
040
045
050
055
060
070
080
090
Minimum Circuit Ampacity

(MCA)
Single Point
Single Point
Power Supply
Power Supply
Power Supply
Field
Wire
Quantity
Power Supply
Wire Gauge
Field Wire
Wire Gauge
75C
Quantity
75C
Without Ext
With Ext OL's
OL's (Note #3)
(Note #3)
208
126
95
#1
#3
230
126
85
#1
#4
#6 (Note 1
Without External OL's
With External Overloads
460
63
51
#6 (Note 1)
575
52
N/A
#6 (Note 1
--
--
208
128
106
#1
#2
230
128
99
#1
#3
460
71
51
#6 (Note 1
#6 (Note 1
575
52
N/A
#6 (Note 1
--
--
208
142
120
1/0
#1
230
142
109
1/0
#2
#6 (Note 1
460
76
55
#6 (Note 1
575
55
N/A
#6 (Note 1
--
--
208
205
130
4/0
#1
230
205
118
4/0
#1
460
79
62
#4
#6 (Note 1
575
63
51
#6 (Note 1
#6 (Note 1
208
218
153
4/0
2/0
230
218
140
4/0
1/0
460
98
72
#3
#4
575
85
58
#4
#6 (Note 1
208
228
171
4/0
2/0
230
228
156
4/0
2/0
460
107
79
#2
#4
575
93
63
#3
#6 (Note 1
208
237
187
250
3/0
230
237
170
250
2/0
460
114
85
#2
#4
575
101
68
#2
#4
208
278
211
300
4/0
230
278
192
300
3/0
460
122
96
#1
#3
575
103
77
#2
#4
208
314
232
400
250
230
314
211
400
4/0
460
129
106
#1
#2
575
105
85
#2
#4
208
348
255
500
250
230
348
231
500
250
460
155
116
2/0
#1
575
122
92
#1
#3
Continued next page.
IMM WGZC
43
Table 26, Wire Sizing Amps, Single Point Power, Continued

Minimum Circuit Ampacity (MCA)
WGZ
Unit
115
130
150
170
200
Power Supply
Single Point
Power Supply
Field Wire
Wire Gauge
Field Wire
Wire Gauge
Power Supply
Without Ext OL's
Quantity
75C
Quantity
75C
With Ext OL's
(Note #3)
(Note #3)
208
379
276
500
300
230
379
248
500
250
460
178
126
3/0
#1
Volts
Size
100
Power Supply
Single Point
With External Overloads
575
136
99
1/0
#3
208
427
324
6 (2)
4/0
400
230
427
292
6 (2)
4/0
400
460
208
147
4/0
1/0
575
176
117
3/0
#1
208
467
367
6 (2)
250
500
230
467
332
6 (2)
250
400
460
233
166
250
2/0
1/0
575
210
133
4/0
208
557
405
6 (2)
300
6 (2)
4/0
230
557
365
6 (2)
300
500
460
262
185
300
3/0
575
201
145
4/0
1/0
208
624
475
6 (2)
400
6 (2)
250
230
624
429
6 (2)
400
6 (2)
4/0
460
303
216
350
4/0
575
257
171
300
2/0
208
685
540
6 (2)
500
6 (2)
300
230
685
486
6 (2)
500
6 (2)
250
460
341
244
500
250
575
309
195
350
3/0
NOTES:
1. Field wire size must be #4 AWG if High Interrupt Switch or HSCCR is ordered
2. Unit wire sizing amps (MCA) are equal to 125% of the largest compressor-motor RLA plus 100% of RLA of all other loads in the circuit.
3. Single point power supply requires a single fused disconnect to supply electrical power to the unit.
4. Multiple point power supply requires two independent power supplies, each with separate fused disconnects. The control circuit will be
wired to Circuit #1 from the factory).
44
IMM WGZC
Table 27, Wire Sizing, Multi-point Power

WGZ
Unit
Size
Volts Without Ext OL's

Circuit Circuit
No.1
No.2
208
030
035
040
045
050
055
060
070
080
090
100
115
Power Supply
Field
With External OL's
Wire Gauge, 75C
Wire
Circuit
Circuit
Circuit
Circuit
Quantity
No.1
No.2
No.1
No.2
67
67
51
51
#4
#4
Power Supply
With External OL's
Field
Wire Gauge,75C
Wire
Circuit
Circuit
Quantity
No.1
No.2
3
#6
#6
230
67
67
45
45
#4
#4
#8
#8
460
33
33
27
27
#10
#10
#10
#10
575
28
28
N/A
N/A
#10
#10
--
--
208
68
68
57
57
#4
#4
#6
#6
230
68
68
53
53
#4
#4
#6
#6
460
38
38
27
27
#8
#8
#10
#10
575
28
28
N/A
N/A
#10
#10
--
--
208
75
75
65
65
#4
#4
#6
#6
230
75
75
58
58
#4
#4
#6
#6
460
41
41
29
29
#8
#8
#10
#10
575
29
29
N/A
N/A
#10
#10
--
--
208
109
109
69
69
#2
#2
#4
#4
230
109
109
63
63
#2
#2
#6
#6
460
42
42
33
33
#8
#8
#10
#10
575
33
33
27
27
#10
#10
#10
#10
208
116
116
81
81
#1
#1
#4
#4
230
116
116
74
74
#1
#1
#4
#4
460
52
52
38
38
#6
#6
#8
#8
575
45
45
31
31
#8
#8
#10
#10
208
116
126
81
99
#1
#1
#4
#3
230
116
126
74
90
#1
#1
#4
#3
460
52
61
38
45
#6
#6
#8
#8
575
45
54
31
36
#8
#6
#10
#8
208
126
126
99
99
#1
#1
#3
#3
230
126
126
90
90
#1
#1
#3
#3
460
61
61
45
45
#6
#6
#8
#8
575
54
54
36
36
#6
#6
#8
#8
208
149
149
112
112
1/0
1/0
#2
#2
230
149
149
102
102
1/0
1/0
#2
#2
460
65
65
51
51
#6
#6
#6
#6
575
55
55
41
41
#6
#6
#8
#8
208
167
167
123
123
2/0
2/0
#1
#1
230
167
167
112
112
2/0
2/0
#2
#2
460
69
69
56
56
#4
#4
#6
#6
575
56
56
45
45
#6
#6
#8
#8
208
167
201
123
146
2/0
4/0
#1
1/0
230
167
201
112
132
2/0
4/0
#2
1/0
460
69
95
56
67
#4
#3
#6
#4
575
56
73
45
53
#6
#4
#8
#6
208
201
201
146
146
4/0
4/0
1/0
1/0
230
201
201
132
132
4/0
4/0
1/0
1/0
460
95
95
67
67
#3
#3
#4
#4
575
73
73
53
53
#4
#4
#6
#6
208
227
227
173
173
4/0
4/0
2/0
2/0
230
227
227
156
156
4/0
4/0
2/0
2/0
460
111
111
79
79
#2
#2
#4
#4
575
94
94
63
63
#3
#3
#6
#6

IMM WGZC
45
Table 28, Wire Sizing, Multi-point Power, Continued

WGZ
Unit
Size
Power Supply
Field
With External OL's
Wire Gauge, 75C
Wire
Circuit
Circuit
Circuit
Circuit
Quantity
No.1
No.2
No.1
No.2

Volts Without Ext OL's
Circuit Circuit
No.1
No.2
130
150
170
200
Power Supply
With External OL's
Field
Wire Gauge,75C
Wire
Circuit
Circuit
Quantity
No.1
No.2
208
247
247
195
195
250
250
3/0
3/0
230
247
247
176
176
250
250
3/0
3/0
460
123
123
88
88
#1
#1
#3
#3
575
112
112
71
71
#2
#2
#4
#4
208
290
290
211
211
350
350
4/0
4/0
230
290
290
190
190
350
350
3/0
3/0
460
137
137
97
97
1/0
1/0
#3
#3
575
105
105
76
76
#2
#2
#4
#4
208
290
357
211
281
350
500
4/0
300
230
290
357
190
254
350
500
3/0
250
#1
460
137
178
97
127
1/0
3/0
#3
575
105
161
76
102
#2
2/0
#4
#2
208
357
357
281
281
500
500
300
300
230
357
357
254
254
500
500
250
250
460
178
178
127
127
3/0
3/0
#1
#1
575
161
161
102
102
2/0
2/0
#2
#2
NOTES
1. Unit wire sizing amps are equal to 125% of the largest compressor-motor RLA plus 100% of the other compressor RLA's...
2. Multiple Point power supply requires a separate fused disconnect for each circuit to supply electrical power to the unit.
3. External Compressor Overload option is only available with packaged units with water-cooled condenser....
46
IMM WGZC
Table 29, Single Point Connection Sizing, Without External Overloads

WGZ
Unit
Factory-Installed
Power Block
Volts
Size
030
035
040
045
050
055
060
070
080
090
100
115
130
208
230
460
575
208
230
460
575
208
230
460
575
208
230
460
575
208
230
460
575
208
230
460
575
208
230
460
575
208
230
460
575
208
230
460
575
208
230
460
575
208
230
460
575
208
230
460
575
208
230
460
575
Power Block or Bus

Bar Lugs
Size [2]
175
175
175
175
175
175
175
175
175
175
175
175
380
380
175
175
380
380
175
175
380
380
175
175
380
380
175
175
380
380
175
175
380
380
175
175
380
380
175
175
380
380
380
175
760
760
380
380
760
760
380
380
Connection
Wire Range
CU [3]
(1) 2/0 - #14
(1) 2/0 - #14
(1) 2/0 - #14
(1) 2/0 - #14
(1) 2/0 - #14
(1) 2/0 - #14
(1) 2/0 - #14
(1) 2/0 - #14
(1) 2/0 - #14
(1) 2/0 - #14
(1) 2/0 - #14
(1) 2/0 - #14
(1) 500 - #4
(1) 500 - #4
(1) 2/0 - #14
(1) 2/0 - #14
(1) 500 - #4
(1) 500 - #4
(1) 2/0 - #14
(1) 2/0 - #14
(1) 500 - #4
(1) 500 - #4
(1) 2/0 - #14
(1) 2/0 - #14
(1) 500 - #4
(1) 500 - #4
(1) 2/0 - #14
(1) 2/0 - #14
(1) 500 - #4
(1) 500 - #4
(1) 2/0 - #14
(1) 2/0 - #14
(1) 500 - #4
(1) 500 - #4
(1) 2/0 - #14
(1) 2/0 - #14
(1) 500 - #4
(1) 500 - #4
(1) 2/0 - #14
(1) 2/0 - #14
(1) 500 - #4
(1) 500 - #4
(1) 500 - #4
(1) 2/0 - #14
(2) 500 - #4
(2) 500 - #4
(1) 500 - #4
(1) 500 - #4
(2) 500 - #4
(2) 500 - #4
(1) 500 - #4
(1) 500 - #4
Factory-Installed HSCCR
Disconnect Switch
(Circuit Breaker)
Switch
Size [2]
250
250
150
150
250
250
150
150
250
250
150
150
400
400
150
150
400
400
250
150
400
400
250
150
400
400
250
250
600
600
250
250
600
600
250
250
600
600
400
250
800
800
400
250
800
800
400
400
800
800
400
400
Factory-Installed, Molded
Case Disconnect Switch
Connection [3] Wire Switch

Range - CU
Size [2]
(1) 350 - #4
(1) 350 - #4
(1) 350 - #4
(1) 350 - #4
(1) 350 - #4
(1) 350 - #4
(1) 350 - #4
(1) 350 - #4
(1) 350 - #4
(1) 350 - #4
(1) 350 - #4
(1) 350 - #4
(2) 500- 3/0
(2) 500- 3/0
(1) 350 - #4
(1) 350 - #4
(2) 500- 3/0
(2) 500- 3/0
(1) 350 - #4
(1) 350 - #4
(2) 500- 3/0
(2) 500- 3/0
(1) 350 - #4
(1) 350 - #4
(2) 500- 3/0
(2) 500- 3/0
(1) 350 - #4
(1) 350 - #4
(2) 500- 3/0
(2) 500- 3/0
(1) 350 - #4
(1) 350 - #4
(2) 500- 3/0
(2) 500- 3/0
(1) 350 - #4
(1) 350 - #4
(2) 500- 3/0
(2) 500- 3/0
(2) 500- 3/0
(1) 350 - #4
(4) 500- 250
(4) 500- 250
(2) 500- 3/0
(1) 350 - #4
(2) 500- #1 (Note #1)
(2) 500- #1 (Note #1)
(2) 500- 3/0
(2) 500- 3/0
(4) 500- 250
(4) 500- 250
(2) 500- 3/0
(2) 500- 3/0
250
250
100
100
250
250
100
100
250
250
100
100
250
250
100
100
250
250
125
100
250
250
125
100
400
400
125
125
400
400
250
125
400
400
250
125
400
400
250
250
600
600
250
250
600
600
250
250
600
600
400
250
Connection [3]
Wire Range - CU
(1) 350 - #4
(1) 350 - #4
(1) 1/0 - #10
(1) 1/0 - #10
(1) 350 - #4
(1) 350 - #4
(1) 1/0 - #10
(1) 1/0 - #10
(1) 350 - #4
(1) 350 - #4
(1) 1/0 - #10
(1) 1/0 - #10
(1) 350 - #4
(1) 350 - #4
(1) 1/0 - #10
(1) 1/0 - #10
(1) 350 - #4
(1) 350 - #4
(1) 3/0- #3
(1) 1/0 - #10
(1) 350 - #4
(1) 350 - #4
(1) 3/0- #3
(1) 1/0 - #10
(2) 500- 3/0
(2) 500- 3/0
(1) 3/0- #3
(1) 3/0- #3
(2) 500- 3/0
(2) 500- 3/0
(1) 350 - #4
(1) 3/0- #3
(2) 500- 3/0
(2) 500- 3/0
(1) 350 - #4
(1) 3/0- #3
(2) 500- 3/0
(2) 500- 3/0
(1) 350 - #4
(1) 350 - #4
(2) 500- 3/0
(2) 500- 3/0
(1) 350 - #4
(1) 350 - #4
(2) 500- 3/0
(2) 500- 3/0
(1) 350 - #4
(1) 350 - #4
(2) 500- 3/0
(2) 500- 3/0
(2) 500- 3/0
(1) 350 - #4
IMM WGZC
47
Single Point Connection Sizing, Without External Overloads, Continued

Factory-Installed HSCCR
Disconnect Switch
Circuit Breaker
Factory-Installed
Power Block
WGZ
Unit
Volts
Size
Power Block or Bus

Bar Lugs
Size [2]
See Note below
Connection
Wire Range
CU [3]
Switch
Size [2]
Connection [3]
Wire Range - CU
Switch
Size [2]
Connection [3]
Wire Range - CU
760
760
380
380
760
760
380
380
760
760
380
380
(2) 500 - #4
(2) 500 - #4
(1) 500 - #4
(1) 500 - #4
(2) 500 - #4
(2) 500 - #4
(1) 500 - #4
(1) 500 - #4
(2) 500 - #4
(2) 500 - #4
(1) 500 - #4
(1) 500 - #4
n/a
n/a
600
400
n/a
n/a
400
400
n/a
n/a
600
600
--(2) 500- 3/0

(2) 500- 3/0
--(2) 500- 3/0
(2) 500- 3/0
--(2) 500- 3/0
(2) 500- 3/0
800
800
400
250
800
800
400
400
800
800
400
400
(4) 500- 250

(4) 500- 250
(2) 500- 3/0
(1) 350 - #4
(4) 500- 250
(4) 500- 250
(2) 500- 3/0
(2) 500- 3/0
(4) 500- 250
(4) 500- 250
(2) 500- 3/0
(2) 500- 3/0
208
230
460
575
208
230
460
575
208
230
460
575
150
170
200
Factory-Installed Disconnect
Switch Molded Case
NOTES:
1.
2.
3.
4.
5.
6.
The disconnect has special lugs

Unit wire sizing amps are equal to 125% of the largest compressor-motor RLA plus 100% of the other
compressor RLA's.
Single Point power supply requires a single fused disconnect to supply electrical electrical power to the unit
External Compressor Overload Option is only available with Packaged Units with Water Cooled Condenser.
Size" is the maximum amperage rating for the terminals or the main electrical device.
"Connection" is the range of wire sizes that the terminals on the electrical device will accept.
Table 30, Single Point Connection Sizing, With External OverloadsWGZ

Unit
Size
030
035
040
045
050
Factory Installed HSCCR

Disconnect Switch Circuit
Breaker
Factory Installed
Power Block
Volts
Power Block or
Bus Bar Lugs
Size [2,5])
208
230
460
575
208
230
460
575
208
230
460
575
208
230
460
575
208
230
460
575
175
175
175
n/a
175
175
175
n/a
175
175
175
n/a
380
380
175
175
380
380
175
175
Connection
Switch
Wire Range CU
Size [2,5]
[6]
(1) 2/0 - #14
(1) 2/0 - #14
(1) 2/0 - #14
(1) 2/0 - #14
(1) 2/0 - #14
(1) 2/0 - #14
(1) 2/0 - #14
(1) 2/0 - #14
(1) 2/0 - #14
(1) 500 - #4
(1) 500 - #4
(1) 2/0 - #14
(1) 2/0 - #14
(1) 500 - #4
(1) 500 - #4
(1) 2/0 - #14
(1) 2/0 - #14
250
150
150
n/a
250
250
150
n/a
250
250
150
n/a
250
250
150
150
400
250
150
150
Connection
Wire Range
CU [6]
(1) 350 - #4
(1) 350 - #4
(1) 350 - #4
(1) 350 - #4
(1) 350 - #4
(1) 350 - #4
(1) 350 - #4
(1) 350 - #4
(1) 350 - #4
(2) 500- #1
(1) 350 - #4
(1) 350 - #4
(1) 350 - #4
(2) 500- #4 (Note #1)
(1) 350 - #4
(1) 350 - #4
(1) 350 - #4
Factory Installed
Disconnect Switch Molded
Case
Connection
Switch
Wire Range CU
Size [2,5]
[6]
125
100
100
n/a
125
125
100
n/a
250
125
100
n/a
250
250
100
100
250
250
100
100
(1) 3/0- #3
(1) 1/0 - #10
(1) 1/0 - #10
(1) 3/0- #3
(1) 3/0- #3
(1) 1/0 - #10
(1) 350 - #4
(1) 3/0- #3
(1) 1/0 - #10
(1) 350 - #4
(1) 350 - #4
(1) 1/0 - #10
(1) 1/0 - #10
(1) 350 - #4
(1) 350 - #4
(1) 1/0 - #10
(1) 1/0 - #10
48
IMM WGZC
WGZ
Unit
Size
055
060
070
080
090
100
115
130
150
170
200
Factory Installed HSCCR

Disconnect Switch
(Circuit Breaker)
Factory Installed
Power Block
Volts
208
230
460
575
208
230
460
575
208
230
460
575
208
230
460
575
208
230
460
575
208
230
460
575
208
230
460
575
208
230
460
575
208
230
460
575
208
230
460
575
208
230
460
575
Power Block or
Bus Bar Lugs
Size [2,5])
380
380
175
175
380
380
175
175
380
380
175
175
380
380
175
175
380
380
175
175
380
380
380
175
760
760
380
380
760
760
380
380
760
760
380
380
760
760
380
380
760
760
380
380
Connection
Switch
Wire Range CU
Size [2,5]
[6]
(1) 500 - #4
(1) 500 - #4
(1) 2/0 - #14
(1) 2/0 - #14
(1) 500 - #4
(1) 500 - #4
(1) 2/0 - #14
(1) 2/0 - #14
(1) 500 - #4
(1) 500 - #4
(1) 2/0 - #14
(1) 2/0 - #14
(1) 500 - #4
(1) 500 - #4
(1) 2/0 - #14
(1) 2/0 - #14
(1) 500 - #4
(1) 500 - #4
(1) 2/0 - #14
(1) 2/0 - #14
(1) 500 - #4
(1) 500 - #4
(1) 500 - #4
(1) 2/0 - #14
(2) 500 - #4
(2) 500 - #4
(1) 500 - #4
(1) 500 - #4
(2) 500 - #4
(2) 500 - #4
(1) 500 - #4
(1) 500 - #4
(2) 500 - #4
(2) 500 - #4
(1) 500 - #4
(1) 500 - #4
(2) 500 - #4
(2) 500 - #4
(1) 500 - #4
(1) 500 - #4
(2) 500 - #4
(2) 500 - #4
(1) 500 - #4
(1) 500 - #4
400
400
250
150
400
400
150
150
400
400
250
150
400
400
250
150
600
400
250
250
600
600
250
250
600
600
250
250
600
600
400
250
800
800
400
250
800
800
400
400
n/a
800
400
400
Factory Installed, Molded

Case Disconnect Switch
Connection
Wire Range
CU [6]
Switch
Size [2,5]
Connection
Wire Range
CU [6]
(2) 500- #4 (Note #1)

(2) 500- #4 (Note #1)
(1) 350 - #4
(1) 350 - #4
(2) 500- 3/0
(2) 500- #4 (Note #1)
(1) 350 - #4
(1) 350 - #4
(2) 500- 3/0
(2) 500- 3/0
(1) 350 - #4
(1) 350 - #4
(2) 500- 3/0
(2) 500- 3/0
(1) 350 - #4
(1) 350 - #4
(2) 500- 3/0
(2) 500- 3/0
(1) 350 - #4
(1) 350 - #4
(2) 500- 3/0
(2) 500- 3/0
(1) 350 - #4
(1) 350 - #4
(2) 500- 3/0
(2) 500- 3/0
(1) 350 - #4
(1) 350 - #4
(2) 500- 3/0
(2) 500- 3/0
(2) 500- 3/0
(1) 350 - #4
(2) 500- #1 (Note #1)
(4) 500- 250
(2) 500- 3/0
(1) 350 - #4
(4) 500- 250
(2) 500- #1 (Note #1)
(2) 500- 3/0
(2) 500- #4 (Note #1)
-(4) 500- 250
(2) 500- 3/0
(2) 500- 3/0
250
250
100
100
250
250
100
100
250
250
125
100
400
250
125
100
400
250
125
100
400
400
250
125
400
400
250
125
400
400
250
250
600
600
250
250
600
600
250
250
600
600
400
250
(1) 350 - #4
(1) 350 - #4
(1) 1/0 - #10
(1) 1/0 - #10
(1) 350 - #4
(1) 350 - #4
(1) 1/0 - #10
(1) 1/0 - #10
(1) 350 - #4
(1) 350 - #4
(1) 3/0- #3
(1) 1/0 - #10
(2) 500- 3/0
(1) 350 - #4
(1) 3/0- #3
(1) 1/0 - #10
(2) 500- 3/0
(1) 350 - #4
(1) 3/0- #3
(1) 1/0 - #10
(2) 500- 3/0
(2) 500- 3/0
(1) 350 - #4
(1) 3/0- #3
(2) 500- 3/0
(2) 500- 3/0
(1) 350 - #4
(1) 3/0- #3
(2) 500- 3/0
(2) 500- 3/0
(1) 350 - #4
(1) 350 - #4
(2) 500- 3/0
(2) 500- 3/0
(1) 350 - #4
(1) 350 - #4
(2) 500- 3/0
(2) 500- 3/0
(1) 350 - #4
(1) 350 - #4
(2) 500- 3/0
(2) 500- 3/0
(2) 500- 3/0
(1) 350 - #4
NOTES:
1.
2.
The disconnect has special lugs.

Unit wire sizing amps are equal to 125% of the largest compressor-motor RLA plus 100% of the other
compressor RLA's.
3.
Single Point power supply requires a single fused disconnect to supply electrical power to the unit
4.
External Compressor Overload Option is only available with Packaged Units with Water Cooled
Condenser.
5.
Size" is the maximum amperage rating for the terminals or the main electrical device.
6.
"Connection" is the range of wire sizes that the terminals on the electrical device will accept.
IMM WGZC
49
Figure 20, Multi- Point Connection Sizing, Without External Overloads

Power Terminal Block
WGZ
Unit Volts
Size
Circuit #2
Circuit #1
Circuit #2
Power Block or
Bus Bar Lugs
Power Block or
Bus Bar Lugs
Molded Case
Molded Case
Size (1)
030
035
040
045
050
055
060
070
080
090
Factory Installed Disconnect
-Circuit #1
Connection (2)
Wire Range
Size (1)
Connection (2)
Switch
Wire Range
Size (1)
Connection (2)
Wire Range Copper
Switch
Size (1)
Connection (2)
Wire Range Copper
208
175
#14 - 2/0
175
#14 - 2/0
100
(1) 1/0 - #10
100
(1) 1/0 - #10
230
175
#14 - 2/0
175
#14 - 2/0
100
(1) 1/0 - #10
100
(1) 1/0 - #10
460
175
#14 - 2/0
175
#14 - 2/0
100
(1) 1/0 - #10
100
(1) 1/0 - #10
575
175
#14 - 2/0
175
#14 - 2/0
100
(1) 1/0 - #10
100
(1) 1/0 - #10
208
175
#14 - 2/0
175
#14 - 2/0
100
(1) 1/0 - #10
100
(1) 1/0 - #10
230
175
#14 - 2/0
175
#14 - 2/0
100
(1) 1/0 - #10
100
(1) 1/0 - #10
460
175
#14 - 2/0
175
#14 - 2/0
100
(1) 1/0 - #10
100
(1) 1/0 - #10
575
175
#14 - 2/0
175
#14 - 2/0
100
(1) 1/0 - #10
100
(1) 1/0 - #10
208
175
#14 - 2/0
175
#14 - 2/0
100
(1) 1/0 - #10
100
(1) 1/0 - #10
230
175
#14 - 2/0
175
#14 - 2/0
100
(1) 1/0 - #10
100
(1) 1/0 - #10
460
175
#14 - 2/0
175
#14 - 2/0
100
(1) 1/0 - #10
100
(1) 1/0 - #10
575
175
#14 - 2/0
175
#14 - 2/0
100
(1) 1/0 - #10
100
(1) 1/0 - #10
208
175
#14 - 2/0
175
#14 - 2/0
125
(1) 3/0- #3
125
(1) 3/0- #3
230
175
#14 - 2/0
175
#14 - 2/0
125
(1) 3/0- #3
125
(1) 3/0- #3
460
175
#14 - 2/0
175
#14 - 2/0
100
(1) 1/0 - #10
100
(1) 1/0 - #10
575
175
#14 - 2/0
175
#14 - 2/0
100
(1) 1/0 - #10
100
(1) 1/0 - #10
208
175
#14 - 2/0
175
#14 - 2/0
125
(1) 3/0- #3
125
(1) 3/0- #3
230
175
#14 - 2/0
175
#14 - 2/0
125
(1) 3/0- #3
125
(1) 3/0- #3
460
175
#14 - 2/0
175
#14 - 2/0
100
(1) 1/0 - #10
100
(1) 1/0 - #10
575
175
#14 - 2/0
175
#14 - 2/0
100
(1) 1/0 - #10
100
(1) 1/0 - #10
208
175
#14 - 2/0
175
#14 - 2/0
125
(1) 3/0- #3
250
(1) 350 - #4
230
175
#14 - 2/0
175
#14 - 2/0
125
(1) 3/0- #3
250
(1) 350 - #4
460
175
#14 - 2/0
175
#14 - 2/0
100
(1) 1/0 - #10
100
(1) 1/0 - #10
575
175
#14 - 2/0
175
#14 - 2/0
100
(1) 1/0 - #10
100
(1) 1/0 - #10
208
175
#14 - 2/0
175
#14 - 2/0
250
(1) 350 - #4
250
(1) 350 - #4
230
175
#14 - 2/0
175
#14 - 2/0
250
(1) 350 - #4
250
(1) 350 - #4
460
175
#14 - 2/0
175
#14 - 2/0
100
(1) 1/0 - #10
100
(1) 1/0 - #10
575
175
#14 - 2/0
175
#14 - 2/0
100
(1) 1/0 - #10
100
(1) 1/0 - #10
208
175
#14 - 2/0
175
#14 - 2/0
250
(1) 350 - #4
250
(1) 350 - #4
230
175
#14 - 2/0
175
#14 - 2/0
250
(1) 350 - #4
250
(1) 350 - #4
460
175
#14 - 2/0
175
#14 - 2/0
100
(1) 1/0 - #10
100
(1) 1/0 - #10
575
175
#14 - 2/0
175
#14 - 2/0
100
(1) 1/0 - #10
100
(1) 1/0 - #10
208
175
(1) 2/0 - #14
175
(1) 2/0 - #14
250
(1) 350 - #4
250
(1) 350 - #4
230
175
(1) 2/0 - #14
175
(1) 2/0 - #14
250
(1) 350 - #4
250
(1) 350 - #4
460
175
(1) 2/0 - #14
175
(1) 2/0 - #14
100
(1) 1/0 - #10
100
(1) 1/0 - #10
575
175
(1) 2/0 - #14
175
(1) 2/0 - #14
100
(1) 1/0 - #10
100
(1) 1/0 - #10
208
175
(1) 2/0 - #14
380
(1) 500 - #4
250
(1) 350 - #4
250
(1) 350 - #4
230
175
(1) 2/0 - #14
380
(1) 500 - #4
250
(1) 350 - #4
250
(1) 350 - #4
460
175
(1) 2/0 - #14
175
(1) 2/0 - #14
100
(1) 1/0 - #10
100
(1) 1/0 - #10
575
175
(1) 2/0 - #14
175
(1) 2/0 - #14
100
(1) 1/0 - #10
100
(1) 1/0 - #10
50
IMM WGZC
Figure 21, Multi- Point Connection Sizing, Without External Overloads, Continued
WGZ
Unit Volts
Size
-Circuit #1
Circuit #2
Circuit #1
Circuit #2
Power Block or
Bus Bar Lugs
Power Block or
Bus Bar Lugs
Molded Case
Molded Case
Size (1)
100
115
130
150
170
200
Factory Installed Disconnect
Connection (2)
Wire Range
Size (1)
Connection (2)
Switch
Wire Range
Size (1)
Connection (2)
Wire Range Copper
Switch
Size (1)
Connection (2)
Wire Range Copper
208
380
(1) 500 - #4
380
(1) 500 - #4
250
(1) 350 - #4
250
230
380
(1) 500 - #4
380
(1) 500 - #4
250
(1) 350 - #4
250
(1) 350 - #4
460
175
(1) 2/0 - #14
175
(1) 2/0 - #14
100
(1) 1/0 - #10
100
(1) 1/0 - #10
575
175
(1) 2/0 - #14
175
(1) 2/0 - #14
100
(1) 1/0 - #10
100
(1) 1/0 - #10
208
380
(1) 500 - #4
380
(1) 500 - #4
250
(1) 350 - #4
250
(1) 350 - #4
230
380
(1) 500 - #4
380
(1) 500 - #4
250
(1) 350 - #4
250
(1) 350 - #4
460
175
(1) 2/0 - #14
175
(1) 2/0 - #14
125
(1) 3/0- #3
125
(1) 3/0- #3
575
175
(1) 2/0 - #14
175
(1) 2/0 - #14
100
(1) 1/0 - #10
100
(1) 1/0 - #10
208
380
(1) 500 - #4
380
(1) 500 - #4
400
(2) 500- 3/0
400
(2) 500- 3/0
230
380
(1) 500 - #4
380
(1) 500 - #4
400
(2) 500- 3/0
400
(2) 500- 3/0
460
175
(1) 2/0 - #14
175
(1) 2/0 - #14
250
(1) 350 - #4
250
(1) 350 - #4
575
175
(1) 2/0 - #14
175
(1) 2/0 - #14
125
(1) 3/0- #3
125
(1) 3/0- #3
208
380
(1) 500 - #4
380
(1) 500 - #4
400
(2) 500- 3/0
400
(2) 500- 3/0
230
380
(1) 500 - #4
380
(1) 500 - #4
400
(2) 500- 3/0
400
(2) 500- 3/0
460
175
(1) 2/0 - #14
175
(1) 2/0 - #14
250
(1) 350 - #4
250
(1) 350 - #4
575
175
(1) 2/0 - #14
175
(1) 2/0 - #14
125
(1) 3/0- #3
125
(1) 3/0- #3
208
380
(1) 500 - #4
380
(1) 500 - #4
400
(2) 500- 3/0
400
(2) 500- 3/0
230
380
(1) 500 - #4
380
(1) 500 - #4
400
(2) 500- 3/0
400
(2) 500- 3/0
460
175
(1) 2/0 - #14
380
(1) 500 - #4
250
(1) 350 - #4
250
(1) 350 - #4
575
175
(1) 2/0 - #14
175
(1) 2/0 - #14
125
(1) 3/0- #3
250
(1) 350 - #4
208
380
(1) 500 - #4
380
(1) 500 - #4
400
(2) 500- 3/0
400
(2) 500- 3/0
230
380
(1) 500 - #4
380
(1) 500 - #4
400
(2) 500- 3/0
400
(2) 500- 3/0
460
380
(1) 500 - #4
380
(1) 500 - #4
250
(1) 350 - #4
250
(1) 350 - #4
575
175
(1) 2/0 - #14
175
(1) 2/0 - #14
250
(1) 350 - #4
250
(1) 350 - #4
(1) 350 - #4
NOTES:
1. Unit wire sizing amps are equal to 125% of the largest compressor-motor RLA plus 100% of the other compressor RLA's.
2. Multiple-Point power supply requires a separate fused disconnect for each circuit to supply electrical power to the unit
3 . External Compressor Overload Option is only available with packaged units with water cooled condenser. 5. "Size" is the maximum amperage rating for the terminals or the main electrical device.
6. "Connection" is the range of wire sizes that the terminals on the electrical device will accept.
IMM WGZC
51
Table 31, Multi- Point Connection Sizing, With External Overloads

NOTE: (x) indicates note number.
-Circuit #1
WGZ
Unit Volts Power Block Connection
Size
or Bus Bar
(2)
Lug Size (1) Wire Range
030
035
040
045
050
055
060
070
080
090
Factory Installed Disconnect Switch
-Circuit #2
Power Block
or Bus Bar
Lugs Size (1)
Connection
(2)
Wire Range
Circuit.#1
Circuit.#2
Molded Case
Molded Case
Switch
Connection (2)
Switch
Connection (2)
Size (1) Wire Range - Copper Size (1) Wire Range - Copper
208
175
(1) 2/0 - #14
175
(1) 2/0 - #14
100
(1) 1/0 - #10
100
(1) 1/0 - #10
230
175
(1) 2/0 - #14
175
(1) 2/0 - #14
100
(1) 1/0 - #10
100
(1) 1/0 - #10
460
175
(1) 2/0 - #14
175
(1) 2/0 - #14
100
(1) 1/0 - #10
100
(1) 1/0 - #10
575
n/a
n/a
n/a
n/a
208
175
(1) 2/0 - #14
175
(1) 2/0 - #14
100
(1) 1/0 - #10
100
(1) 1/0 - #10
230
175
(1) 2/0 - #14
175
(1) 2/0 - #14
100
(1) 1/0 - #10
100
(1) 1/0 - #10
460
175
(1) 2/0 - #14
175
(1) 2/0 - #14
100
(1) 1/0 - #10
100
(1) 1/0 - #10
575
n/a
n/a
n/a
n/a
208
175
(1) 2/0 - #14
175
(1) 2/0 - #14
100
(1) 1/0 - #10
100
(1) 1/0 - #10
230
175
(1) 2/0 - #14
175
(1) 2/0 - #14
100
(1) 1/0 - #10
100
(1) 1/0 - #10
460
175
(1) 2/0 - #14
175
(1) 2/0 - #14
100
(1) 1/0 - #10
100
(1) 1/0 - #10
575
n/a
n/a
n/a
n/a
208
175
(1) 2/0 - #14
175
(1) 2/0 - #14
100
(1) 1/0 - #10
100
(1) 1/0 - #10
230
175
(1) 2/0 - #14
175
(1) 2/0 - #14
100
(1) 1/0 - #10
100
(1) 1/0 - #10
460
175
(1) 2/0 - #14
175
(1) 2/0 - #14
100
(1) 1/0 - #10
100
(1) 1/0 - #10
575
175
(1) 2/0 - #14
175
(1) 2/0 - #14
100
(1) 1/0 - #10
100
(1) 1/0 - #10
208
175
(1) 2/0 - #14
175
(1) 2/0 - #14
100
(1) 1/0 - #10
100
(1) 1/0 - #10
230
175
(1) 2/0 - #14
175
(1) 2/0 - #14
100
(1) 1/0 - #10
100
(1) 1/0 - #10
460
175
(1) 2/0 - #14
175
(1) 2/0 - #14
100
(1) 1/0 - #10
100
(1) 1/0 - #10
575
175
(1) 2/0 - #14
175
(1) 2/0 - #14
100
(1) 1/0 - #10
100
(1) 1/0 - #10
208
175
(1) 2/0 - #14
175
(1) 2/0 - #14
100
(1) 1/0 - #10
125
(1) 3/0- #3
230
175
(1) 2/0 - #14
175
(1) 2/0 - #14
100
(1) 1/0 - #10
100
(1) 1/0 - #10
460
175
(1) 2/0 - #14
175
(1) 2/0 - #14
100
(1) 1/0 - #10
100
(1) 1/0 - #10
575
175
(1) 2/0 - #14
175
(1) 2/0 - #14
100
(1) 1/0 - #10
100
(1) 1/0 - #10
208
175
(1) 2/0 - #14
175
(1) 2/0 - #14
125
(1) 3/0- #3
125
(1) 3/0- #3
230
175
(1) 2/0 - #14
175
(1) 2/0 - #14
100
(1) 1/0 - #10
100
(1) 1/0 - #10
460
175
(1) 2/0 - #14
175
(1) 2/0 - #14
100
(1) 1/0 - #10
100
(1) 1/0 - #10
575
175
(1) 2/0 - #14
175
(1) 2/0 - #14
100
(1) 1/0 - #10
100
(1) 1/0 - #10
208
175
(1) 2/0 - #14
175
(1) 2/0 - #14
125
(1) 3/0- #3
125
(1) 3/0- #3
230
175
(1) 2/0 - #14
175
(1) 2/0 - #14
125
(1) 3/0- #3
125
(1) 3/0- #3
460
175
(1) 2/0 - #14
175
(1) 2/0 - #14
100
(1) 1/0 - #10
100
(1) 1/0 - #10
575
175
(1) 2/0 - #14
175
(1) 2/0 - #14
100
(1) 1/0 - #10
100
(1) 1/0 - #10
208
175
(1) 2/0 - #14
175
(1) 2/0 - #14
250
(1) 350 - #4
250
(1) 350 - #4
230
175
(1) 2/0 - #14
175
(1) 2/0 - #14
125
(1) 3/0- #3
125
(1) 3/0- #3
460
175
(1) 2/0 - #14
175
(1) 2/0 - #14
100
(1) 1/0 - #10
100
(1) 1/0 - #10
575
175
(1) 2/0 - #14
175
(1) 2/0 - #14
100
(1) 1/0 - #10
100
(1) 1/0 - #10
208
175
(1) 2/0 - #14
175
(1) 2/0 - #14
250
(1) 350 - #4
250
(1) 350 - #4
230
175
(1) 2/0 - #14
175
(1) 2/0 - #14
125
(1) 3/0- #3
250
(1) 350 - #4
460
175
(1) 2/0 - #14
175
(1) 2/0 - #14
100
(1) 1/0 - #10
100
(1) 1/0 - #10
575
175
(1) 2/0 - #14
175
(1) 2/0 - #14
100
(1) 1/0 - #10
100
(1) 1/0 - #10
52
IMM WGZC
Table 32, Multi- Point Connection Sizing, With External Overloads, Continued
WGZ
Unit Volts
Size
-Circuit #1
Power
Block or
Bus Bar
Lugs
Factory Installed Disconnect Switch
-Circuit #2
115
130
150
170
200
Circuit.#2
Molded Case
Molded Case
Connection Power Block or

(2)
Bus Bar Lugs
Connection
(2)
Switch
Wire Range
Size (1)
Wire Range
Size (1)
Size (1)
100
Circuit.#1
Connection (2)
Wire Range Copper
Switch
Size (1)
Connection (2)
Wire Range Copper
208
380
(1) 500 - #4
380 (4)
(1) 500 - #4
250
(1) 350 - #4
250
(1) 350 - #4
230
380
(1) 500 - #4
380 (4)
(1) 500 - #4
250
(1) 350 - #4
250
(1) 350 - #4
460
175
(1) 2/0 - #14
175
(1) 2/0 - #14
100
(1) 1/0 - #10
100
(1) 1/0 - #10
575
175
(1) 2/0 - #14
175
(1) 2/0 - #14
100
(1) 1/0 - #10
100
(1) 1/0 - #10
208
380
(1) 500 - #4
380
(1) 500 - #4
250
(1) 350 - #4
250
(1) 350 - #4
230
380
(1) 500 - #4
380
(1) 500 - #4
250
(1) 350 - #4
250
(1) 350 - #4
460
175
(1) 2/0 - #14
175
(1) 2/0 - #14
100
(1) 1/0 - #10
100
(1) 1/0 - #10
575
175
(1) 2/0 - #14
175
(1) 2/0 - #14
100
(1) 1/0 - #10
100
(1) 1/0 - #10
208
380
(1) 500 - #4
380
(1) 500 - #4
250
(1) 350 - #4
250
(1) 350 - #4
230
380
(1) 500 - #4
380
(1) 500 - #4
250
(1) 350 - #4
250
(1) 350 - #4
460
175
(1) 2/0 - #14
175
(1) 2/0 - #14
100
(1) 1/0 - #10
100
(1) 1/0 - #10
575
175
(1) 2/0 - #14
175
(1) 2/0 - #14
100
(1) 1/0 - #10
100
(1) 1/0 - #10
208
380
(1) 500 - #4
380
(1) 500 - #4
250
(1) 350 - #4
250
(1) 350 - #4
230
380
(1) 500 - #4
380
(1) 500 - #4
250
(1) 350 - #4
250
(1) 350 - #4
460
175
(1) 2/0 - #14
175
(1) 2/0 - #14
125
(1) 3/0- #3
125
(1) 3/0- #3
575
175
(1) 2/0 - #14
175
(1) 2/0 - #14
100
(1) 1/0 - #10
100
(1) 1/0 - #10
208
380
(1) 500 - #4
380
(1) 500 - #4
250
(1) 350 - #4
400
(2) 500- 3/0
230
380
(1) 500 - #4
380
(1) 500 - #4
250
(1) 350 - #4
400
(2) 500- 3/0
460
175
(1) 2/0 - #14
175
(1) 2/0 - #14
125
(1) 3/0- #3
250
(1) 350 - #4
575
175
(1) 2/0 - #14
175
(1) 2/0 - #14
100
(1) 1/0 - #10
125
(1) 3/0- #3
208
380
(1) 500 - #4
380
(1) 500 - #4
400
(2) 500- 3/0
400
(2) 500- 3/0
230
380
(1) 500 - #4
380
(1) 500 - #4
400
(2) 500- 3/0
400
(2) 500- 3/0
460
380
(1) 500 - #4
380 (4)
(1) 500 - #4
250
(1) 350 - #4
250
(1) 350 - #4
575
175
(1) 2/0 - #14
175
(1) 2/0 - #14
125
(1) 3/0- #3
125
(1) 3/0- #3
NOTES:
1. Unit wire sizing amps are equal to 125% of the largest compressor-motor RLA plus 100% of the other compressor RLA's.
2. Multiple Point power supply requires a separate fused disconnect for each circuit to supply electrical power to the unit
3. External Compressor Overload Option is only available with Packaged Units with Water Cooled Condenser.
Electrical Notes
Notes for Electrical Data Single Point Power:
1.
2.
3.
4.
If a separate 115V power supply is used for the control circuit, then the wire sizing amps is 10 amps for
all unit sizes.
Recommended power lead wire sizes for 3 conductors per conduit are based on 100% conductor ampacity
in accordance with NEC. Voltage drop has not been included. Therefore, it is recommended that power
leads be kept short. All terminal block connections must be made with copper wire.
The recommended power lead wire sizes are based on an ambient temperature of 86F (30C). Ampacity
correction factors must be applied for other ambient temperatures. Refer to the National Electrical Code
Handbook.
Must be electrically grounded according to national and local electrical codes.
IMM WGZC
53
Voltage Limitations:
1. Within 10 percent of nameplate rating
2. Voltage unbalance not to exceed 2% with a resultant current unbalance of 6 to 10 times the voltage
unbalance per NEMA MG-1, 1998 Standard. This is an important restriction that must be adhered to.
Notes for Field Wiring Data

1. Requires a single disconnect to supply electrical power to the unit. This power supply must either be
fused or use a circuit breaker.
2. All field wiring to unit power block or optional non-fused disconnect switch must be copper.
3. All field wire size values given in table apply to 75C rated wire per NEC.
Supplemental Overloads Option

Supplemental overloads option is used to reduce the required electrical service size and wire sizing to the
water cooled version of WGZ chillers. The overloads reduce the electrical ratings for the compressor
because water-cooled duty is less severe than air cooled duty. The overload option is only available for
models with water-cooled condensers (not WGZ-CA models with air-cooled condensers).
Standard Panel Ratings (kA)

Voltage
208-230
460
575
WGZ 030-035
5
5
5
WGZ-C Model Size

WGZ 040-090
WGZ 100-200
10
10
5
10
5
10
Optional Panel Ratings (kA)

Voltage
208-230
460
575
Options, Single-Point Power Connection Only

High Short Circuit Current
High Interrupt
Rating
Disconnect Switch
100
100
65
65
25
25
NOTE High Short Circuit Current Rating (HSCCR) provides all panel components rated per above table
and is so labeled. High Interrupt Disconnect Switch provides for only a disconnect switch with the rating,
and the panel has no special labeling.
Circuit Breakers
The circuit breaker used in the High Short Circuit panel option may have a higher trip rating than the unit
Maximum Overload Protection (MOP) value shown on the unit nameplate. The circuit breaker is
installed as a service disconnect switch and does not function as branch circuit protection, mainly that the
protection device must be installed at the point of origin of the power wiring. The breaker (disconnect
switch) is oversized to avoid nuisance trips at high ambient temperature conditions
54
IMM WGZC
Field Wiring Diagram

Figure 22, WGZ 030CW 200CW Field Wiring Diagram
DISCONNECT
(BY OTHERS)
UNIT MAIN
TERMINAL BLOCK
GND LUG
3 PHASE
TO COMPRESSOR(S)
AND FAN MOTORS
POWER
SUPPLY
NOTE: ALL FIELD WIRING TO BE

INSTALLED AS NEC CLASS 1
WIRING SYSTEM WITH CONDUCTOR
RATED 600 VOLTS
FIELD
SUPPLIED
OPTION
FUSED CONTROL
CIRCUIT TRANSFORMER
OPTION
120 VAC
DISCONNECT
(BY OTHERS)
N
TB1-20
10A
FUSE
120VAC
CONTROL POWER
(BY OTHERS)
TB1
CONTROL
CIRCUIT
FUSE
1
2
120 VAC
11
CHW PUMP RELAY (BY OTHERS)
120 VAC 1.0 AMP MAX
14
CONTROLLER
120 VAC
TB3-90 J15-NO8
CDW PUMP RELAY (BY OTHERS)
120 VAC 1.0 AMP MAX
TB1-12
120 VAC
TB3-91 J16-NO9
TOWER FAN #1 COIL (BY OTHERS)
120 VAC 1.0 AMP MAX
ALARM
BELL
OPTION
TB1-12
120 VAC
TB3-92 J16-NO10
FACTORY SUPPLIED ALARM

FIELD WIRED
TOWER FAN #2 COIL (BY OTHERS)

120 VAC 1.0 AMP MAX
120 VAC
10
ALARM BELL RELAY
15
TIME
CLOCK
REMOTE STOP
SWITCH
(BY OTHERS)
AUTO
TB2
ON
40
53
MANUAL
AUTO
ICE MODE SWITCH

(BY OTHERS)
OFF
OFF
GND
IF REMOTE STOP
897 CONTROL IS USED,
REMOVE LEAD 897
FROM TERM. 40 TO 53.
COM
42
1
60
ON
43
BELL
NO
2
ALARM BELL OPTION
55
MANUAL
CHW FLOW SWITCH
---MANDATORY(BY OTHERS)
NOR. OPEN PUMP AUX. CONTACTS (OPTIONAL)
CDW FLOW SWITCH

NOR. OPEN PUMP AUX. CONTACTS (OPTIONAL)
33
44
41
54
4-20MA FOR
EVAP. WATER RESET
(BY OTHERS)
4-20MA FOR
DEMAND LIMIT
(BY OTHERS)
49
50
51
52
TB3
COOLING TOWER BYPASS
(BY OTHERS)
78

(BY OTHERS)
80
LESS
EVAPORATOR
ONLY
GND
77
79
0-10 VDC
N
0-10 VDC
N
24 VAC
62
LIQUID LINE #1 SOLENOID
24 VAC 1.5 AMP MAX.
65
N
24 VAC
63
LIQUID LINE #2 SOLENOID

24 VAC 1.5 AMP MAX.
65
N
24 VAC
67
HOT GAS BYPASS #1 SOLENOID

24 VAC 1.0 AMP MAX.
70
N
24 VAC
68
HOT GAS BYPASS #2 SOLENOID
24 VAC 1.0 AMP MAX.
IMM WGZC
ALARM BELL
RELAY
70
FIELD WIRING FOR WGZ030-200C

PACKAGE/ WITH CONDENSER
WITH MICROTECH CONTROLLER
DWG. 330538901 REV.0D
55
Figure 23, WGZ 030CA 200CA Field Wiring Diagram (Remote Condenser)
DISCONNECT
(BY OTHERS)
UNIT MAIN
TERMINAL BLOCK
GND LUG
3 PHASE
POWER
SUPPLY
TO COMPRESSOR(S)
AND FAN MOTORS
NOTE: ALL FIELD WIRING TO BE

INSTALLED AS NEC CLASS 1
WIRING SYSTEM WITH CONDUCTOR
RATED 600 VOLTS
FIELD
SUPPLIED
OPTION
FUSED CONTROL
CIRCUIT
TRANSFORMER
OPTION
120 VAC
DISCONNECT
(BY OTHERS)
TB1-20
N
10A
FUSE
120VAC
CONTROL POWER
TB1
CONTROL
CIRCUIT
FUSE
(BY OTHERS)
120 VAC
11
CHW PUMP RELAY
(BY OTHERS)
120 VAC 1.0 AMP MAX
FACTORY SUPPLIED ALARM

FIELD WIRED
ALARM BELL
OPTION
14
120 VAC
10
ALARM BELL RELAY
TIME
CLOCK
15
AUTO
REMOTE STOP
SWITCH
(BY OTHERS)
OFF
TB2
GND
ON
40
MANUAL
AUTO
ICE MODE
SWITCH
(BY OTHERS)
897
53
IF REMOTE STOP
CONTROL IS USED,
REMOVE LEAD 897
FROM TERM. 40 TO 53.
ALARM BELL
RELAY
42
OFF
BELL
43
COM
NO
2
ALARM BELL OPTION
55
MANUAL
CHW FLOW SWITCH
33
NOR. OPEN PUMP AUX.

CONTACTS (OPTIONAL)
60
ON
44
4-20MA FOR
CHW RESET
(BY OTHERS)
4-20MA FOR
DEMAND LIMIT
(BY OTHERS)
37
49
50
38
GND
51
52
TB3
78

(BY OTHERS)
77
80

(BY OTHERS)
79
GND
0-10 VDC
N
0-10 VDC
N
CONTROLLER
TB3-90
J15-NO8
TB1-12
FAN MOTOR #1 COIL (BY OTHERS)

120 VAC 1.0 AMP MAX.
TB3-91
J16-NO9

NOTE: CONDENSER
FAN MOTORS CAN ALSO
BE CONTROLLED BY
PRESSURE SWITCHES
ON THE CONDENSER.
TB3-92 J16-NO10
120 VAC
N
120 VAC
120 VAC
120 VAC
TB3-93 J16-NO11

120 VAC
TB3-94 J18-NO13

120 VAC
TB3-95 J22-NO16

120 VAC
TB3-96 J22-NO17
FIELD WIRING FOR WGZ030-200C

(REMOTE CONDENSER)
WITH MICROTECH CONTROLLER
DWG. 330539001 REV.0D

120 VAC
TB3-97 J22-NO18

56
IMM WGZC
Control Panel Layout

Table 33, Typical Control Panel, 4-Compressor Unit w/ Optional Disconnect Switch
(3) 120V/24V
Transformers
Microtech
Controller
(2) Circuit
Mechanical
Hi-Pressure
Switch Relays
LineV/120V
Control
Transformer
Control
Transformer
Fuses, Primary
Switches
7/8-in. KO for
control wiring
Control
Transformer
Fuse, Secondary
(4) Compressor
Circuit Breakers
Optional
Disconnect Switch
(4) Compressor
Contactors
KO for Power
Wiring
Location for
Optional External
Overloads
Grounding
Lug
1. Additional space provided in the upper right section for extra components required for optional
multiple point power connection.
2. Front door has opening on top for access to the MicroTech II controller for viewing display and
making keypad entries without opening the panel door.
Motor Protection Module

The motor protection system consists of an external control module, located on each compressor,
connected to a series of thermistors located in the motor windings and the compressor discharge port. If
the windings experience an over-temperature condition or the discharge temperature is excessive, the
module will trip and shut off the compressor for a 30-minute time delay.
IMM WGZC
57
Start-Up and Shutdown

Complete operating instructions are contained in Operating Manual OM WGZC-Current.
Pre Start-up
1. The chilled-water system should be flushed and cleaned. Proper water treatment is required to prevent
corrosion and organic growth.
2. With main disconnect open, check all electrical connections in control panel and starter to be sure
they are tight and provide good electrical contact. Although connections are tightened at the factory,
they can loosen enough in shipment to cause a malfunction.
3. Check and inspect all water piping. Make sure flow direction is correct and piping is made to correct
connection on evaporator and condenser.
4. Open all water flow valves to the condenser and evaporator.
5. Flush the cooling tower and system piping to be sure the system is clean. Start evaporator pump and
manually start condenser pump and cooling tower. Check all piping for leaks. Vent the air from the
evaporator and condenser water circuit, as well as from the entire water system. The cooler circuit
should contain clean, treated, non-corrosive water.
6. Check to see that the evaporator water thermostat sensor is securely installed.
7. Making sure control stop switch S1 is open (off) and pumpdown switches PS1 and PS2 are on
manual pumpdown, place the main power and control disconnect switches to on. This will
energize the crankcase heaters. Wait a minimum of 12 hours before starting the unit.
8. Check compressor oil level. Prior to start-up, the oil level should cover at least one-third of the oil
sight glass located in the equalizing line between the compressors or on the compressor.
9. Check water pressure drop across evaporator and condenser, and see that water flow is correct
(beginning on page 17) per the design flow rates.
10. Check the actual line voltage to the unit to make sure it is the same as called for on the compressor
nameplate, within + 10%, and that phase voltage unbalance does not exceed 3%. Verify that adequate
power supply and capacity is available to handle load.
11. Make sure all wiring and fuses are of the proper size. Also make sure that all interlock wiring is
completed per McQuay diagrams.
12. Verify that all mechanical and electrical inspections by code authorities have been completed.
13. Make sure all auxiliary load and control equipment is operative and that an adequate cooling load is
available for initial start-up.
Start-up
1.
2.
3.
4.
5.
6.
7.
8.
9.
58
Open the compressor discharge shutoff valves until backseated. Always replace valve seal caps.
Open the two manual liquid line shutoff valves.
Check to see that the unit circuit breakers are in the off position.
Check to see that the pumpdown switches, PS1 and PS2, are in the manual pumpdown position and
the control system switch S1 is in the off position.
Put the main power and control circuit disconnects to the on position.
Verify crankcase heaters have operated for at least 12 hours prior to start-up. Crankcase should be
warm to the touch.
Check that the MicroTech II controller is set to the desired chilled water temperature.
Start the system auxiliary equipment for the installation by turning on the time clock, ambient
thermostat and/or remote on/off switch and water pumps.
Check resets of all equipment protection controls.
IMM WGZC
10.
11.
12.
13.
Switch on the unit circuit breakers.

Set pumpdown switches PS1 and PS2 to auto for restart and normal operation.
Start the system by setting the system switch S1 to on.
After running the unit for a short time, check the oil level in each compressor crankcase, rotation of
condenser fans (if any), and check for flashing in the refrigerant sight glass.
14. After system performance has stabilized, it is necessary that the Compressorized Equipment
Warranty Form (Form No. 206036A) be completed to establish commencement of the warranty
period. Be sure to list the pressure drop across both vessels. This form is shipped with the unit and
after completion should be returned to the McQuayService Department through your sales
representative.
Weekend or Temporary Shutdown

Move pumpdown switches PS1 and PS2 to the manual pumpdown position. After the compressors have
pumped down, turn off the chilled water pump. Note: With the unit in this condition, it will not restart
until these switches are turned back on. The unit has one-time pumpdown. It is important that the
compressors pump down before the water flow to the unit is interrupted to avoid freeze-up in the
evaporator.
Leave S1 on and power to the unit so that the crankcase heaters will remain energized.
Start-up after Temporary Shutdown

1. Start the water pumps.
2. With the control system switch S1 in the on position, move the pumpdown switches PS1 and PS2
to the auto pumpdown position.
3. Observe the unit operation for a short time, noting unusual sounds or possible cycling of compressors.
4. Check compressor crankcase heaters.
Extended Shutdown
1.
2.
3.
4.
5.
6.
Close the manual liquid line shutoff valves.

After the compressors have pumped down, turn off the water pumps.
Turn off all power to the unit.
Move the control service switch S1 to the off position.
Close the discharge shutoff valves on the compressor(s) and the liquid outlet valves at the condenser.
Tag all opened disconnect switches to warn against start-up before opening the compressor suction
and discharge valves.
7. Drain all water from the unit evaporator, condenser, and chilled water piping if the unit is to be shut
down during the winter and exposed to below freezing temperatures. Do not leave the vessels or
piping open to the atmosphere over the shutdown period.
IMM WGZC
59
Start-up after Extended Shutdown

1. Inspect all equipment to see that it is in satisfactory operating condition.
2. Remove all debris that has collected on the surface of the condenser coils (remote condenser models)
or check the cooling tower, if present.
3. Open the compressor discharge valves until backseated. Always replace valve seal caps.
4. Open the manual liquid line shutoff valves.
5. Check circuit breakers. They must be in the off position.
6. Check to see that the pumpdown switches PS1 and PS2 are in the manual shutdown position and
the control system switch S1 is in the off position.
7. Put the main power and control circuit disconnects to the on position.
8. Allow the crankcase heaters to operate for at least 12 hours prior to start-up.
9. Start the chilled water pump and purge the water piping as well as the evaporator in the unit.
10. Start the system auxiliary equipment for the installation by turning on the time clock, ambient
thermostat and/or remote on/off switch.
11. Check that the MicroTech II controller is set to the desired chilled water temperature.
12. Check resets of all equipment protection controls.
13. Switch the unit circuit breakers to on.
14. Start the system by setting the system switch S1 to on.
CAUTION
Most relays and terminals in the control center are powered when S1 is closed and the
control circuit disconnect is on. Therefore, do not close S1 until ready for start-up or
serious equipment damage can occur.
15. Set pumpdown switches PS1 and PS2 to the auto pumpdown position for restart and normal
operation.
16. After running the unit for a short time, check the oil level in the compressor oil sight glass or in the
compressor's equalizing lines for flashing indicating possible refrigerant in the oil (see Maintenance
section beginning on page 61).
60
IMM WGZC
System Maintenance
General
To provide smooth operation at peak capacity and to avoid damage to package components, a program of
periodic inspections should be set up and followed. The following items are intended as a guide to be
used during inspection and must be combined with sound refrigeration and electrical practices to provide
trouble-free performance.
The liquid line sight glass/moisture indicator on all circuits must be checked to be sure that the glass is
full and clear and that the moisture indicator indicates a dry condition. If the indicator shows that a wet
condition exists or if bubbles show in the glass, even with a full refrigerant charge, the filter-drier element
must be changed.
Water supplies in some areas can tend to foul the water-cooled condenser to the point where cleaning is
necessary. The fouled condenser will be indicated by an abnormally high condenser approach temperature
(saturated discharge temperature minus leaving condenser water temperature) and can result in nuisance
trip-outs. To clean the condenser, mechanical cleaning or a chemical descaling solution should be used
according to the manufacturers directions.
Systems with remote air-cooled condensers require periodic cleaning of the finned surface of the
condenser coil.
Cleaning can be accomplished by using a cold water spray, brushing, vacuuming, or high-pressure air. No
tools should be used that could damage the coil tubes or fins.
The compressor oil level must be checked periodically to be sure that the level is at the center of the oil
sightglass located in the compressor's equalizing line or on the compressor itself. Low oil level can cause
inadequate lubrication and if oil must be added, use oils referred to in the following Compressor
Lubrication section.
A pressure tap has been provided on the liquid line downstream of the filter-drier and solenoid valve but
before the expansion valve. An accurate subcooled liquid pressure and temperature can be taken here. The
pressure read here could also provide an indication of excessive pressure drop through the filter-drier and
solenoid valve due to a clogging filter-drier. Note: A normal pressure drop through the solenoid valve is
approximately 3 psig (20.7 kPa) at full load conditions.
!
CAUTION
Warranty may be affected if wiring is not in accordance with specifications. A blown fuse or
tripped protector indicates a short ground or overload. Before replacing fuse or restarting
compressor, the trouble must be found and corrected. It is important to have a qualified control
panel electrician service this panel. Unqualified tampering with the controls can cause serious
damage to equipment and void the warranty.
IMM WGZC
61
DANGER
The panel is always energized to ground even when the system switch is off. To deenergize the complete panel including crankcase heaters, pull the main unit disconnect.
Failure to do so can result in severe personal injury or death.
If motor or compressor damage is suspected, do not restart until qualified service personnel have checked
the unit.
Electrical Terminals
!
WARNING
To avoid injury from electric shock hazard, turn off all power and perform lockout and tagout of source before continuing with the following service. Note that the unit might be
powered from multiple sources.
All power electrical terminals should be re-tightened every six months, as they tend to loosen due to
normal heating and cooling of the wire.
Compressor Lubrication
The oil level should be watched carefully upon initial start-up and regularly thereafter.
All tandem and triple compressors on WGZ units come equipped with oil equalization lines connecting
the crankcase of each set of compressors in each refrigerant circuit. This allows the oil to move from one
compressor crankcase to the other during normal operation, and balance between the two when the
compressors are off. The oil sight glass is located in the equalization line on one circuit of the WGZ 070
and both circuits of WGZ 080 through WGZ 100. All other models have the oil sight glass in the
compressor body. In either case, the oil level should be 1/4 to 1/3 of the glass.
The units are factory-charged with lubricant and one of the following lubricants must be used if lubricant
is to be added to the system:
Copeland Ultra 22 CC
Mobil EAL Arctic 22 CC
ICI EMKARATE RL RL 32CF
Since POEs are very hygroscopic, they will quickly absorb moisture if exposed to air. Pump the lubricant
into the unit through a closed transfer system. Avoid overcharging the unit.
Oil can be added to the Copeland compressor through the oil fill hole in the crankcase. Special equipment is
required to add oil and the work should be done by qualified refrigeration technicians with the proper training
and equipment.
Sightglass and Moisture Indicator

The refrigerant sight glasses should be observed periodically. A monthly observation should be adequate. A
clear glass of liquid indicates that there is adequate refrigerant charge in the system to provide proper feed
through the expansion valve. The sight glass should be clear when:
Ambient temperature is above 75F (23C)

Both compressors on a circuit are running
All fans on a circuit are running
Bubbling refrigerant in the sight glass may occur at other conditions and may indicate that the system is short
of refrigerant charge. Refrigerant gas flashing in the sight glass could also indicate an excessive pressure drop
in the line, possibly due to a clogged filter-drier or a restriction elsewhere in the system. An element inside the
sight glass indicates what moisture condition corresponds to a given element color. If the sight glass does not
indicate a dry condition after about 12 hours of operation, the unit should be pumped down and the filterdriers changed.
62
IMM WGZC
If the system is suspected of being short of refrigerant, a qualified service technician with EPA
certification should be contacted to thoroughly check out the unit and add refrigerant if
necessary.
Crankcase Heaters
The compressors are equipped with crankcase heaters. The function of the heater is to keep the
temperature in the crankcase high enough to prevent refrigerant from migrating to the
crankcase and condensing in the oil during off-cycle. When a system is to be started up
initially, the power to the heaters should be turned on for at least 12 hours before the
compressors are started. The crankcase should be up to about 80F (26.7C) before the system
is started up, to minimize lubrication problems or liquid slugging of compressor on start-up.
If the crankcase is cool (below 80F) (26.7C) and the oil level in the sight glass is full to top,
allow more time for oil to warm before starting the compressor.
The crankcase heaters are on whenever power is supplied to the unit and the compressor is not
running.
Optional Controls
Phase/Voltage Monitor (Optional)
The phase/voltage monitor is a device that provides protection against three-phase electrical
motor loss due to power failure conditions, phase loss, and phase reversal. Whenever any of
these conditions occur, an input relay is deactivated, disconnecting power to the thermostatic
control circuit. The compressor does a rapid shutdown pump down.
The input relay remains deactivated until power line conditions return to an acceptable level.
Trip and reset delays have been provided to prevent nuisance tripping due to rapid power
fluctuations.
When three-phase power has been applied, the input relay should close and the run light
should come on. If the relay does not close, perform the following tests.
1. Check the voltages between L1-L2, L1-L3, and L2-L3. These voltages should be
approximately equal and within +10% of the rated three-phase line-to-line voltage.
2. If these voltages are extremely low or widely unbalanced, check the power system to
determine the cause of the problem.
3. If the voltages are good, turn off the power and inter-change any two of the supply power
leads at the disconnect switch.
This may be necessary, as the phase/voltage monitor is sensitive to phase reversal. Turn on the
power. The relay should now close after the appropriate delay.
Factory settings are as follows:
Voltage Setting, set at nameplate voltage.
Trip Delay Time, 2 seconds
Restart Delay Time, 60 seconds
IMM WGZC
63
Hot Gas Bypass (Optional)

This option allows passage of discharge gas to the evaporator, permitting operation at lower
loads than available with compressor unloading. It also keeps the velocity of refrigerant gas
high enough for proper oil return at light load conditions.
The pressure regulating valve is a Sporlan SHGBE-8 and factory set to begin opening at 69
psig and can be changed by changing the pressure setting. The adjustment range is 0 to 100
psig. To raise the pressure setting, remove the cap on the bulb and turn the adjustment screw
clockwise. To lower the setting, turn the screw counterclockwise. Do not force the adjustment
beyond the range it is designed for, as this will damage the adjustment assembly. The
regulating valve opening point can be determined by slowly reducing the system load while
observing the suction pressure. When the bypass valve starts to open, the refrigerant line on the
evaporator side of the valve will begin to feel warm to the touch.
!
WARNING
The hot gas line can become hot enough to cause personal injury in a very short
time; care should be taken during valve checkout
64
IMM WGZC
Maintenance Schedule
I. Compressor
A. Performance Evaluation (Log & Analysis) *
B. Motor
Meg. Windings
Ampere Balance (within 10%)
Terminal Check (tight connections, porcelain clean)
Motor Cooling (check temperature)
C. Lubrication System
Oil Level
Oil Appearance (clear color, quantity)
Oil change if indicated by oil analysis
II. Controls
A. Operating Controls
Check Settings and Operation
B. Protective Controls
Test Operation of:
Alarm Relay
Pump Interlocks
High and Low Pressure Cutouts
III. Condenser
B. Test Water Quality
C. Clean Condenser Tubes (or as required)
D. Eddycurrent Test - Tube Wall Thickness
E. Seasonal Protection
IV. Evaporator
B. Test Water Quality
C. Clean Evaporator Tubes (or as required)
D. Eddycurrent Test - Tube Wall thickness (or as required)
E. Seasonal Protection
V. Expansion Valves
A. Performance Evaluation (Superheat Control)
VI. Compressor - Chiller Unit
A. Performance Evaluation
B. Leak Test:
Compressor Fittings and Terminal
Piping Fittings
Vessel Relief Valves
C. Vibration Isolation Test
D. General Appearance:
Paint
Insulation
VII. Starter(s)
A. Examine Contactors (hardware and operation)
B. Verify Overload Setting and Trip
C. Test Electrical Connections
VIII. Optional Controls
A. Hot Gas Bypass (verify operation)
Key: O = Performed by in-house personnel
IMM WGZC
O
X
X
X
X
O
O
X
X
X
X
X
X
X
X
X
X
X
X
X
X
O
X
X
X
X
X
X
X
X
X
X
X = Performed by service personnel
65
System Service
!
DANGER
Service on this equipment is to be performed only by qualified refrigeration personnel. Causes

for repeated tripping of equipment protection controls must be investigated and corrected.
Disconnect all power before doing any service inside the unit or serious personal injury or death
can occur.
NOTE: Anyone servicing this equipment must comply with the requirements set forth by the
EPA concerning refrigerant reclamation and venting.
Filter-Driers
To change the filter-drier, pump the unit down (with the compressor running) by closing the manual
liquid line shutoff valve(s). The unit will start pumping down until it reaches the low-pressure cutoff
setting of 58 psi.
Close the discharge valve. Remove the refrigerant in the liquid line with a recovery unit to EPA
required pressure. Remove and replace the filter-drier(s). Evacuate the lines through the liquid line
manual shutoff valve(s) to remove noncondensables that may have entered during filter replacement.
A leak check is recommended before returning the unit to operation.
Liquid Line Solenoid Valve

The liquid line solenoid valve(s), which are responsible for automatic pumpdown during normal unit
operation, do not normally require any maintenance. However, in the event of failure they can require
replacement of the solenoid coil or of the entire valve assembly.
The solenoid coil can be removed from the valve body without opening the refrigerant piping by
moving pumpdown switch(es) PS1 and PS2 to the manual position.
The coil can then be removed from the valve body by simply removing a nut or snap-ring located at
the top of the coil. The coil can then be slipped off its mounting stud for replacement. Be sure to
replace the coil on its mounting stud before returning pumpdown switch(es) PS1 and PS2 to the auto
pumpdown position.
To replace the entire solenoid valve, follow the steps for changing a filter-drier.
Thermostatic Expansion Valve

The expansion valve is responsible for allowing the proper amount of refrigerant to enter the
evaporator regardless of cooling load. It does this by maintaining a constant superheat. (Superheat is
the difference between refrigerant temperature as it leaves the evaporator and the saturation
temperature corresponding to the evaporator pressure). All WGZ chillers are factory set for between
8F and 12F (4.4C to 6.7C) superheat at full load.
To increase the superheat setting of the valve, remove the cap at the bottom of the valve to expose the
adjustment screw. Turn the screw clockwise (when viewed from the adjustment screw end) to increase
the superheat and counterclockwise to reduce superheat. Allow time for system rebalance after each
superheat adjustment.
The expansion valve, like the solenoid valve, should not normally require replacement, but if it does,
the unit must be pumped down by following the steps involved when changing a filter-drier.
66
IMM WGZC
If the problem can be traced to the power element only, it can be unscrewed from the valve
body without removing the valve, but only after pumping the unit down.
Table 34, Thermostatic Expansion Valve
CAUTION
Adjustment of expansion valve should only be performed by a qualified service

technician. Failure to do so can result in improper unit operation.
Note: Superheat will vary with compressor unloading, but should be approximately as follows:
between 8F and 12F (4.4C and 6.7C) at full load; between 6F and 10F at part load.
Water-cooled Condenser
The condenser is of the shell-and-tube type with water flowing through the tubes and
refrigerant in the shell. External finned copper tubes are rolled into steel tube sheets and to the
center dividing tube sheet. Integral subcoolers are incorporated on all units. All condensers are
equipped with 500 psig (3104 kPa) relief valves. Normal tube cleaning procedures can be
followed.
Evaporator
The evaporator is a sealed, brazed-stainless steel plate unit. Normally no service work is
required on the evaporator.
IMM WGZC
67
Troubleshooting Chart
PROBLEM
1.
2.
Compressor
Noisy or Vibrating
3.
6.
7.
8.
No cooling required.
Liquid line solenoid will not open.
Motor electrical trouble.
6.
7.
8.
9.
Loose wiring.
9.
1.
Flooding of refrigerant into crankcase.
1.
2.
Improper piping support on suction or

liquid line.
Worn compressor.
Condenser water insufficient or
temperature too high.
2.
2.
3.
4.
5.
6.
Fouled condenser tubes (water-cooled

condenser). Clogged spray nozzles
(evaporative condenser). Dirty tube and
fin surface (air cooled condenser).
Noncondensables in system.
System overcharge with refrigerant.
Discharge shutoff valve partially closed.
Condenser undersized (air-cooled).
7.
High ambient conditions.
7.
1.
2.
3.
Faulty condenser temp. regulation.

Insufficient refrigerant in system.
Low suction pressure.
1.
2.
3.
4.
Condenser too large.
4.
5.
Low ambient conditions.
5.
1.
Excessive load.
1.
2.
1.
2.
3.
4.
2.
1.
2.
3.
4.
5.
Expansion valve overfeeding.

Lack of refrigerant.
Evaporator dirty.
Clogged liquid line filter-drier.
Clogged suction line or compressor
suction gas strainers.
Expansion valve malfunctioning.
6.
Condensing temperature too low.
6.
7.
Compressor will not unload.
7.
8.
1.
2.
Insufficient water flow.

Clogged suction oil strainer.
Excessive liquid in crankcase.
8.
1.
2.
3.
4.
Low oil level.

Flooding of refrigerant into crankcase.
3.
4.
4.
5.
3.
1.
2.
High Discharge
Pressure
Low Discharge
Pressure
High Suction
Pressure
Low Suction
Pressure
1.
2.
Thermal overloads tripped or fuses

blown.
Defective contactor or coil.
System shut down by equipment
protection devices.
3.
Compressor Will
Not Run
POSSIBLE CAUSES
Main switch, circuit breakers open.
Fuse blown.
4.
5.
3.
1.
3.
4.
5.
6.
5.
Little or No Oil
Pressure
68
POSSIBLE CORRECTIVE STEPS

Close switch
Check electrical circuits and motor
winding for shorts or grounds.
Investigate for possible overloading.
Replace fuse or reset breakers after fault
is corrected.
Overloads are auto reset. Check unit
closely when unit comes back on line.
Repair or replace.
Determine type and cause of shutdown
and correct it before resetting protection
switch.
None. Wait until unit calls for cooling.
Repair or replace coil.
Check motor for opens, short circuit, or
burnout.
Check all wire junctions. Tighten all
terminal screws.
Check superheat setting of expansion
valve.
Relocate, add or remove hangers.
Replace.
Readjust temperature control or water
regulating valve. Investigate ways to
increase water supply.
Clean.
EPA purge the noncondensables.

Remove excess refrigerant.
Open valve.
Check condenser rating tables against
the operation.
the operation.
Check condenser control operation.
Check for leaks. Repair and add charge.
See corrective steps for low suction
pressure below.
Check condenser rating table against the
operation.
the operation.
Reduce load or add additional
equipment.
Check remote bulb. Regulate superheat.
Check for leaks. Repair and add charge.
Clean chemically.
Replace cartridge(s).
Clean strainers.
Check and reset for proper superheat.
Replace if necessary.
Check means for regulating condensing
temperature.
See corrective steps for failure of
compressor to unload.
Adjust flow.
Clean.
Check crankcase heater. Reset
expansion valve for higher superheat.
Check liquid line solenoid valve
operation.
Add oil.
Adjust thermal expansion valve.
IMM WGZC
PROBLEM
Compressor
Loses Oil
Motor Overload
Relays or Circuit
Breakers Open
Compressor
Thermal Switch
Open
Freeze Protection
Opens
1.
POSSIBLE CAUSES
Lack of refrigerant.
1.
2.
3.
Velocity in risers too low (A-C only).

Oil trapped in line.
2.
3.
1.
Low voltage during high load conditions.
1.
2.
Defective or grounded wiring in motor or

power circuits.
Loose power wiring.
High condensing temperature.
2.
5.
Power line fault causing unbalanced

voltage.
5.
6.
6.
1.
High ambient temperature around the

overload relay
Operating beyond design conditions.
2.
1.
2.
3.
Discharge valve partially shut.

Thermostat set too low.
Low water flow.
Low suction pressure.
2.
1.
2.
3.
3.
4.
3.
4.
1.
POSSIBLE CORRECTIVE STEPS

Check for leaks and repair. Add
refrigerant.
Check riser sizes.
Check pitch of lines and refrigerant
velocities.
Check supply voltage for excessive line
drop.
Replace compressor-motor.
Check all connections and tighten.
See corrective steps for high discharge
pressure.
Check Supply voltage. Notify power
company. Do not start until fault is
corrected.
Provide ventilation to reduce heat.
Add facilities so that conditions are within
allowable limits.
Open valve.
Reset to 42F (6C) or above.
Adjust flow.
See Low Suction Pressure.
Warranty Statement
Limited Warranty
Consult your local McQuay Representative for warranty details. Refer to Form 933-43285Y.
To find your local McQuay Representative, go to www.mcquay.com.
IMM WGZC
69
70
IMM WGZC
This document contains the most current product information as of this printing. For the most upto-date product information, please go to www.mcquay.com.
All McQuay equipment is sold pursuant to McQuays Standard Terms and Conditions of Sale and
Limited Product Warranty. Consult your local McQuay Representative for warranty details. Refer
to form 933-430285Y-00-A (09/08). To find your local representative, go to www.mcquay.com
(800) 432-1342 www.mcquay.com
IMM WGZC (02/10)

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Installation, and Maintenance Manual

Water-Cooled Scroll Compressor Chillers

Limitations of Operation ................ 11

Pressure Drops ................................. 17

Electrical Notes ................................... 53

Start-Up and Shutdown.................. 58

System Maintenance ....................... 61

Maintenance Schedule .................... 65

Warranty Statement ....................... 69

Cover Picture: WGZ 200C, Nominal 200 ton chiller

Manufactured in an ISO Certified facility

WGZ 030C through 200C

WGZ 030C through 200C

Avoid contact with sharp edges. Personal injury can result

WGZ 030C through 200C

WGZ CA Less Condenser Units (lbs)

See Figure 2 on the following page for location of lifting points.

WGZ 030C through 200C

Space Requirements for Connections and Servicing

Placing the Unit

The unit should be set initially

WGZ 030C through 200C

Table 2, WGZ-CW Packaged, Mounting Weights & Vibration Mounting Location

WGZ 030C through 200C

Mounting Weights, Lbs

030 476 501 322 307 N/A N/A

ID-1020 ID-1020 ID-1020 ID-1020

ID-1020 ID-1020 ID-1020 ID-1020

ID-1020 ID-1020 ID-1020 ID-1020

Table 4, WGZ-CW, Packaged, Isolator Kit Numbers

Table 5, WGZ-CA, Remote Condenser, Isolator Kit Numbers

WGZ 030C through 200C

Figure 3, Spring Flex Mounting. Two-Spring

Figure 4, Neoprene-in-Shear Mounting, RP-3

ALL DIMENSIONS ARE IN DECIMAL INCHES

WGZ 030C through 200C

Table 6, Spring Flex Mounting, One-Spring

Table 7, Neoprene-in-Shear, RP-4

MOUNT MATERIAL TO BE DURULENE RUBBER.

MOLDED STEEL AND ELASTOMER MOUNT FOR

DRAWING NUMBER 3314814

RP-4 MOUNT VERSION WITH STUD IN PLACE.

WGZ 030C through 200C

Maximum allowable condenser water pressure is 232 psig (1599 kPa).

Maximum condenser LWT is 115F (46.1C).

Maximum design saturated discharge temperature (SDT) is 140F (60C). SDT=Condensing

Maximum condenser leaving water temperature is 115F (41.6C).

WGZ 030C through 200C

WGZ 030C through 200C

NOTE: Water piping must be supported independently from the unit.

Protect All Field Piping

NOTE: Inlet and outlet connections may be reversed on some units.

System Water Volume

WGZ 030C through 200C

Variable Chilled Water Flow

Chilled Water Piping

Figure 6 Thermostat Well Location, WGZ 030 - 130

The chilled water sensor is factory installed in the leaving water

WGZ 030C through 200C

Table 9, Paddle-Type Flow Switch Flow Rates

WGZ 030C through 200C

Table 11, Propylene Glycol

WGZ 030C through 200C