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lADC/SPE 19963
Design and Development of High-Strength, Sour Service Drillpipe
R.M. Shivers ill, Texaco U.S.
A.;
J.B. Greer, Greer Engineering Co.; and J.E. Smith, Hughes Tool Co.
SPEMembers
This paper wae eeleeted for preeentatlon by an IADCLSPE Program Commlttea following review of informatkrn contained in an abstract submitted by the author(a). Ccni6!lt$ of the
papar, as presented, have not been reviewed by the Society of Petrolaum EnQlnOSra
orthe InternationalAaeociatlonof Drilling Contrectoraand are sub)ectto correction Ey Ihe author(a).
Tka material, se presented, does not neceeaarily reflect any positionof the IAN or SPE, its officers, or mombefe. Papers presented at IALWSPE meetings are aubjeotto publketkm
review by Editorial Commltteea of the IADO and SPE. Permission to copy Is restricted to an abstract of not more than300 words. Illustralione may not be capbd. The abstract should
mtein correpkuouaaCkrWb8dQMSntof W@re and by *m
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Introduction
Commercial gas reserves have been
discovered
in Mobile
Bay and the
surrounding
offshore
areas
in the
ultradeep, sour, abnormally pressured
Norphlet Sandstone. Production intervals
in the Mobile Bay Area range from 20,000
feet to 25,000 feet [6100 m to 7600 m] in
depth necessitating
a high strength
drillstring suitable for directional
drr::ing with possible exposure to sour
4s1
JZUIR$UU!fZ@D
Standard API equations5 for tool joint
tensile and torsional strength do not
account for combined tension and torsion
load effects. Special equations were used
in the tool joint design to account for
combined load effects.6
Fishing considerations limited the
maximum tool joint O.D. to 7.5 in. [19 cm]
in the 9.5 in. [24 cm] drift drilling
liner. The largest API tool joints that
fit within this dimension were the 5-1/2
in. [14 cm]_Full Hole and 6-5/8 in. [17 cm]
Regular. Neither of these connections
satisfied criteria for combined load design
and manufacturing ease.
!U221-
IADC/SPE 19963
Drillpipe Metallurgy
The Texaco CG-105 drillpipe
along
was formulated
specification
traditional
high quality OCTG pipe
manufacturing principles to meet the
following objectives:
1. Achieve good SSC resistance in the
105,000 psi [724 Mpa] minimum yield
strength 5-1/5~$[14 cm] internal-external
upset pipe.
~evelo~ment
432
IADWSPE 19963
~~m-~
The tube upset is welded to the tool
joint by spin-friction or inertia welding.
After inertia welding, the weldment heat
affected zone (HAZ) is again Q&T heat
treated to restore ductility. This process
is conducted using a forced air quench and
automated induction heating tempering
process which was again followed with a
long soak (1 hour at temperature)tempering
process using thermal blankets. Welding
and heat treatment of the weldment were
qualified by tensile, hardness and impact
testing. Brinell hardness checking was
employed as a control to ensure that each
weldment was properly tempered.
liWllUL~21S2@AtuiUK?AGk
Zk@S
Specification
requirements
and
summarized test results for the as-quenched
and tempered Rockwell hardness rings taken
from the tubes, tool joints and weldments
are given in l%blos S nd 6, respectively
and illustrated in Fig. 5. The associated
tensile and transverse Charpy V impact test
properties are shown in T@le 7.
.
4
XADC/SPE 19963
Conolusioas
A special 5-1/2ti[14 cm] O.D. x 0.550H
and 0.750 [0.?7 cm x 1.9
cm]
wall
thickness drillstring was designed and
manufactured that:
summary
specifications,
Metallurgical
manufacturing
procedures and quality
control resulted in a drillstring with
relatively low hardness, high toughness and
its
Ssc resistance .for
strength.
Experience has shown that G-105 drillpfpe
typically lies in the 25-35 Rockwell C
hardness range as compared to an HRC 22-30
range obtained with this string. This
improvement is due to the restricted yield
etrength range of the CG-105 drillpipe,
105,000-120,000psi [724-827 MPa] in tubes
and 110,000-130,000 psi [758-896 MPa] in
tool joints, and also to the higher yield
to tensile strength ratio associated with
fully transforming and high tempering
temperature, chromium-molybdenumsteels.
4a4
IADC/SPE 19963
13
of
S1 Metric Conversion
Faotors
E+OO = m
nile x 1.609*3
f X 3.048
ft1 X 2.831 685 ;-ii ~ ;3
11. NACE Standard TM-01-77, Testing
of
F (F-32~/l.8
=Oc
Metals
for Resistance to Sulfide Stress
E+OO = OM
in. x 2.54
Cracking at Ambient Temperatures, NACE,
lbm x 4.535 924 E-01 = kg
Houston, Texas 1977.
lbf X 4.448 222 E+OO = N
ft-lbf x 1.355 818 E+OO = N-m
12* API Specification 5CT, ISpecification
psi x 6.894 757 E+OO = kPa
for Casing and Tubing, First Edition, March
PPG X 1.198 264 E-01 = g/cm3
15, 1988,U American Petroleum Institute,
211 N. Ervayt SUite 1700, Dallas, Texas
*Conversion i.~toris exact.
75201.
Table 19 Suxmary of Test Results
for the HT-55 Tool Joint.
Torsional Yield
at O lbs. Tension: 80,000-100,000ft-lbs.
Tensile Yield at
O ft-lbs. Torque:
40,000 ft-lbs. Torque:
Bending Yield at
600,000 lbs. Tension:
2,200,000 lbs.
1,800,000 lbs.
2,200,000 ft-lbs.
Element
----------Carbon
Manganese
Chromium
Molybdenum
columbium
Sulfur
Phosphorous
Calcium
Hydrogen
Silicon
Aluminum
Soron
Nickel
Copper
Percent by Weight
*******************
Tool Joint
Tube
-------------O*3O
0.29
0.92
1*O3
0.97
1.44
0.82
0.68
0.023
0.03
0.003
0.001
0.010
0.007
0.003
0.003
Degassed
0.0001
0.34
0.30
0.027
0.023
0.0001
-0.06
O*O2
0.05
O*O2
.*.
Sf% 19963
mbh s.
T@Ol
Wmld Area
-------------------------
------------------------
80,000
16
90,000
Spec. Min.
120.000
Spec. Max.
----------------------------------------------69
95,150
110,000
Qualification
56
91,100
108,150
o.550H Weldment
53
84,500
102,600
0.750$!Weldment
436
TExAg
AREA
LEASE$
TE)CAC()
FULL
INTEREST
g TExACo PARTIAL
INTEREST
SAFETY
. .
FAIRWAY
.,,.
.,
FIGURE f
1000
- Soo
$ 100
~ 700 -
Maw
PICK UP LOAD VS
ktORIZONTAL DNPLA~MENT
@
M872
22$)00
WD
600
2
~ 000 +
g 400 !/:
o:
@
d
I
/
10%7sNsloN
5,25.W, X95
10ol-
TORQIJE w
mPLAOEt4ENT
A*C6o
4s ~
1 ,
-MAKE-UP
,
.
SHOULDER
.1
FIGURE ?
SW
19963
Ids=
WJGHE$ MT-55 TOOL JOINT
79112,$1142110
000.0
G
~
S
600.0
0
~
TttnssHOLO TORQUE
~edltlonat mske-up (300 F o.o12 WP)
THRESHOLDTORQUE
8ddltlonal make-up (300 F 0.006 g-p)
400.0
z
Lu
b
200.0
I
.0
0.0
TORQUE,
(ft =kips)
FIGURE 4
17
18
v
1
1
Pi@
P14u
WL
~,
WL
NACE TEslum
10
0
TJ W
. -- .-.:
NACE lEslMm w
WELD AREA
-
100
90
1~
..4mw-
..
09-
lEMcowEmz
l-+-tt
TEST
u
10
.I
HAZ
&&&
WELDLINE
TOOLJOINTHAZ g m
I 1 1 I 1 i II
1
PIPE
100
10
.-
LOG
TIME (HOURS)
FIGURE7
1000