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Notices
For further assistance
please contact us at:
Worldwide Headquarters
2195 Keating Cross Road
Saanichton, BC
Canada V8M 2A5
Tel: 1-250-652-7101
Fax: 1-250-652-0411
Email: support@pwrm.com
www.pwrm.com
2002 Power Measurement
Printed in Canada
Revision Date: October 25, 2002
70000-0134-10
Danger
During normal operation of this device, hazardous voltages are present which can cause
severe injury or death. These voltages are present on the terminal strips of the device, and
throughout the connected potential transformer (PT), current transformer (CT), status
input, relay, and control power circuits. Installation and servicing should be performed only
by qualified, properly trained personnel.
Warning
This device generates, uses, and can radiate radio frequency energy and if not installed and
used in accordance with the instructions manual, may cause interference to radio
communications. It has been tested and found to comply with the limits for a Class A
computing device pursuant to Part 15 of FCC Rules, which are designed to provide
reasonable protection against such interference when operated in a commercial
environment. Operation of this device in a residential area may cause interference in which
case the operator will be required to take whatever measures may be required to correct the
interference.
Limitation of Liability
Power Measurement Ltd. (Power Measurement) reserves the right to make changes in the
device or its specifications identified in this document without notice. Power Measurement
advises customers to obtain the latest version of the device specifications before placing
orders to verify that the information being relied upon by the customer is current.
In the absence of written agreement to the contrary Power Measurement assumes no
liability for Power Measurement applications assistance, customers system design, or
infringement of patents or copyrights of third parties by or arising from the use of devices
described herein. Nor does Power Measurement warrant or represent that any license,
either expressed or implied, is granted under any patent right, copyright, or other
intellectual property right of Power Measurement covering or relating to any combination,
machine, or process in which such device might be used.
EXCEPT TO THE EXTENT PROHIBITED BY APPLICABLE LAW, UNDER NO CIRCUMSTANCES
SHALL POWER MEASUREMENT BE LIABLE FOR CONSEQUENTIAL DAMAGES SUSTAINED IN
CONNECTION WITH SAID PRODUCT AND POWER MEASUREMENT NEITHER ASSUMES NOR
AUTHORIZES ANY REPRESENTATIVE OR OTHER PERSON TO ASSUME FOR IT ANY
OBLIGATION OR LIABILITY OTHER THAN SUCH AS IS EXPRESSLY SET FORTH HEREIN.
STE
REGIS
TE
RE
SY
Y
D Q
UALIT
ISO 9002-94
Registration
Cert # 002188
CAUTION
Do not attempt to make such connections yourself. Contact the appropriate electric inspection authority,
or electrician.
The Ringer Equivalence Number (REN) assigned to each terminal device denotes the
percentage of the total load to be connected to a telephone loop which is used by the device,
to prevent overloading. The termination on a loop may consist of any combination of
devices subject only to the requirement that the total of the REN of all devices does not
exceed 5. The REN for the ION 7330s optional internal modem is 0.6.
Installation Considerations
Installation and maintenance of the ION 7330 should only be performed by qualified,
competent personnel that have appropriate training and experience with high voltage and
current devices. Every effort has been made to ensure the installation instructions presented
in this document are clear and easy to understand; however, if you are not sure how to
perform any of the instructions provided, DO NOT CONTINUE THE INSTALLATION.
The ION 7330 must be installed in accordance with all Local and National Electrical Codes.
WARNING
nal strips, and throughout the connected potential transformer (PT), current transformer (CT), status input, control power and external I/O circuits. PT and CT
secondary circuits are capable of generating lethal voltages and currents with their primary circuit energized. Follow standard safety precautions while performing any
installation or service work (i.e. removing PT fuses, shorting CT secondaries, etc).
The terminal strips on the ION 7330 base should not be user-accessible after installa-
tion.
Do not use digital output devices for primary protection functions. These include appli-
cations where the device performs energy limiting functions or provides protection of
people from injury. If failure of the device can cause injury or death, or cause sufficient
energy to be released that a fire is likely, do not use the ION 7330. The ION 7330 can be
used for secondary protection functions.
Do not HIPOT/Dielectric test the digital inputs, digital outputs, or communications
terminals. Refer to the label on the ION 7330 for the maximum voltage level the device
can withstand.
Terminal strip torque:
CAUTION
Failure to observe the following may result in permanent damage to the device:
The ION 7330 offers a range of hardware options that affect input ratings. The ION 7330
serial number label lists all equipped options. Applying current levels incompatible
with the current inputs will permanently damage the ION 7330. This document provides installation instructions applicable to each hardware option.
The ION 7330 chassis ground must be properly connected to the switchgear earth
ground for the noise and surge protection circuitry to function correctly. Failure to do so
will void the warranty.
The ION 7330 status inputs can only be used for dry contact sensing applications. Con-
nection of an external voltage source to any of the status inputs of a standard equipped
ION 7330 can cause permanent damage.
Standards Compliance
Certified to UL 3111
CE: approved
Contents
Power Start . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Base Unit Wiring Connections. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Switchboard Meter Wiring Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Connections for the Optional Relay Expansion Board (Grayhill Rack) . 10
Optional Unit Wiring Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Communications Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
RS-485 Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Infrared Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Ethernet Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Internal Modem Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Basic Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Changing Meter Settings Using the Front Panel . . . . . . . . . . . . . . . . . . . . 32
Power Meter Module Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Communications Module Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Verifying Meter Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Upgrading Firmware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Power Start
Power Start
The following pages present a quick reference for experienced installers. Details on
each procedure are included later in this guide.
32
31
22
21
12
11
Thumbscrew
Chassis Ground
S1 S2 S3 S4
V+ (Max. 30V)
RS-485 bus
RS-485 bus
Wire size will vary
depending on application.
Relays
L1
L2
VR EF
D4 D3 D2 D1 C
DIG ITAL P O RTS
V1
V2
V3
SH +
CO M 1
SH +
CO M 2
+
+
+
Captured-wire
connectors
Fuses
2 Amp
Phase Voltage and Power Supply connections:
AWG 14 to AWG 12 (2.1mm2 to 3.3 mm2)
Chassis Ground
AWG 14 (2.1 mm2)
Power supply connections, phase voltage and current connections, and fuse, CT and PT details
depend on the configuration of your power system as well as the meter options purchased.
Refer to the connection diagrams and discussions in Field Wiring Connections on page 17.
The optional relay extension board allows for custom digital output applications
using specific Grayhill modules. This option includes a 4-position Grayhill module
rack and one of two power supplies:
For a list of Grayhill modules available through Power Measurement, refer to the
ION 7330 Users Guide. (For other modules, visit Grayhills website at
www.grayhill.com).
NOTE
The meters digital outputs can
be wired directly (without the
use of the Grayhill rack), as
long as the external power
supply you use does not
exceed 30 VDC/80 mA.
B A C O U T P U T Y A C IN P U T
R D C O U TP U T W D C IN P U T
Grayhill Rack
part # 70GRCK4R
1
+5 VDC
output
Power Supply
10
DANGER
In this configuration, the outputs of the Grayhill modules
with manual override will
switch state on power up.
91
91
91
+ 5 VDC
output
AWG 20 to AWG 16
(0.5 to 1.3 mm2)
91 (W 5%)
Power Supply
32
31
22
ANALOG INPUTS
+ AI1 -
+ AI2 -
+ AI3 -
21
12
ANALOG OUTPUTS
A1 A2 A3 A4
+ AI4 -
DISPLAY
11
Ethernet Connection
Female RJ45
connector.
Female RJ11
connector.
S/N
M A C:
This guide explains meter operation and usage details: displaying data, making
configuration changes; customizing operation; using outputs and relays; using
advanced communications features; technical specifications; revenue metering
details.
Technical Notes
Power Measurement technical notes provide ION feature details including custom
configurations for your meter. Technical notes can be obtained from
www.pwrm.com.
12
Acceptable Range
Operating Temperature
Storage Temperature
Relative Humidity
5% to 95% RH non-condensing
Altitude
Enclosure Considerations
The enclosure that the meter is mounted in (typically a switchgear cabinet) should
protect the device from atmospheric contaminants such as oil, moisture, dust,
corrosive vapors, or other harmful airborne substances.
The mounting enclosure should be positioned to provide easy access to the
meter wiring and related components. When choosing the enclosure size, allow for
extra space for all wiring, intermediate terminal strips, shorting blocks, or any
other required components. The mounting enclosure should not impede
ventilation.
Unit Dimensions
The dimensions of the meter and all the options are included below.
Basic Model Dimensions
96m m
(3 .7 8 ")
9 6 m m (3 .7 8 ")
86 m m
(3 .3 9 ")
1 6 2 .2 m m (6 .3 9 ")
13
Unit Dimensions
86m m
(3 .3 9 ")
60m m
(2 .3 6 ")
6m m
(0 .2 4 ")
1 0 0 m m (3 .9 4 ")
1 5 6 .1 m m (6 .1 5 ")
RMD Dimensions
96m m
(3 .7 8 ")
9 6 m m (3 .7 8 ")
86m m
(3 .3 9 ")
3 7 .2 m m
(1 .4 7 ")
5 7 .4 m m (2 .2 6 )
1 3 .4 m m (0 .5 3 )
3 0 .8 m m (1 .2 1 )
3 3 .8 m m (1 .3 3 )
14
The basic model meter (with an integrated display) fits in a DIN standard
92 X 92 mm (3.6" X 3.6") panel cutout. Standard panel punches are useful if you
have a large volume of installations (contact Power Measurement if you require
assistance locating punch suppliers).
If electrical codes prohibit the extension of voltages greater than 120 VAC L-N (or
208 VAC L-L) to the door of the switchgear, wire the meter to a PT that provides
120 VAC at its secondary. See the sections starting on page 20 for more details
about the capabilities of the meters phase current, and phase voltage input
options.
Thumbscrews
Retainer Bars
Switchgear
cabinet door
15
Existing round
ANSI cutout
The optional round adapter plate enables you to install a Basic or RMD model
meter into an existing round (ANSI) cutout. For installation, follow these steps:
1.
Begin by centering the DIN (96mm x 96mm) punch squarely over the existing
round hole. Cut out the four diagonal corners with the punch.
2.
3.
Place the first plate flush to the back of the meters display panel. The square
notches on the inside hole of the plate should fit over the clear plastic
mounting tabs on the top and bottom of the meter.
4.
Insert the meter with the first plate into the mounting cutout, and place the
second plate on the back of the meter flush to the mounting surface. The two
plates should sandwich the mounting surface on either side of the mounting
hole.
5.
Replace the retainer bars and tighten the thumbscrews back in position.
RMD
An adapter plate is also available for mounting a meter into an existing Power
Measurement 3000 series device mounting hole.
NOTE
When the meter is installed on
a flat surface with the optional
gasket, the front panel installation is designed to comply with
IP65.
16
The gasket option helps to prevent moisture from penetrating air gaps between
your meter and its mounting hole.
1.
2.
Orient the gasket so that the gasket's two tabs will be located on the top and
bottom of the meter, and are pointing towards the rear of the meter.
3.
Place the gasket onto the rear of the meter, and slide it up against the back of
the meter's display. The square notches on the inside hole of the gasket should
fit over the clear plastic mounting tabs on the top and bottom of the meter.
4.
Insert the meter into its mounting hole. Replace the retainer bars and
thumbscrews-do not tighten the thumbscrews.
5.
Use your fingers to push the gasket's edges, releasing any trapped air from
between the gasket and the meter's casing. The gasket's edges should be flush
with the sides of the meter.
6.
Be familiar with the warnings presented at the beginning of this document before proceeding with the
meter installation.
MODEL
ORDER NUMBER
SERIAL NUMBER
WINDOW
CALIBRATION DATE
WINDOW
FREQ.
POWER SUPPLY
WINDOW
CURRENT INPUTS
WINDOW
VOLTAGE INPUTS
WINDOW
OPTIONS
MAXIMUM WIRE
TERMINAL SCREWS
WINDOW
WINDOW
WINDOW
WINDOW
WARNING
DONOT HIPOT /DIELECT RICT EST T HE DIGIT AL PORT S OR COMMUNICAT IONS T ERMINALS.
ALL OT HER T ERMINALS: MAXIMUM2000V FOR 1 MINUT E.
R LR57329
NRTL/C
U.S. PATENTS
5650936, 5736847
5828576, 6000034
OTHER PATENTS
PENDING
BY POWER
MEASUREMENT LTD.
1-800-427-2256
ETHER NET
ACT IVITY
C om p lies w ith C TR 21
(European M odem ).
L INK
FC C R egistration N um ber:
D H U C A N -27064-M D -E
R inger Equivalence:
0.6B
RJ-45 connector
17
All phase voltage sense leads should be protected by breakers or fuses at their
source such that the meter can be safely disconnected.
A CT shorting block should be provided so that the meter current inputs can
be safely disconnected without open circuiting the CTs. The shorting block
should be wired so that protective relaying is not affected.
All wiring should be routed to allow easy removal of the connections to the
meter terminal strips and the meter itself.
If control relays are used with the external I/O modules, there should be a
bypass mechanism installed.
Terminal Strips
All connections to the meter are made to terminal strips at the back of the unit. On
the basic model meter, the terminal strips for phase voltage and current are barriertype, for which ring or spade terminals may be used to simplify connection.
The terminal strips for the digital inputs, digital outputs, the communications port
and the supply power inputs are all captured-wire type; they accept stripped wire
ends. The advantage to this is that these connectors can be unplugged first, making
it easier and safer to wire the connections.
The
terminal of the meter provides the chassis ground connection. This
terminal must be connected to earth ground. A good, low impedance chassis
ground connection is essential for the meter surge and transient protection
circuitry to function effectively. It should be made to the switchgear earth ground
using a dedicated AWG 14 (2.5 mm2) or larger wire to a point where there will be
no voltage error due to distribution voltage drops.
Do not rely on metal door hinges as a ground path. Ensure that the
nut is tightened down securely onto the ground wire.
18
terminal
Protective Fuses
The meter is internally protected on the L/+ terminal by a 2A slow blow fuse. If
the power is supplied from a grounded source, installation of a 2A slow blow fuse
on the L/+ terminal is recommended. If power is supplied from an ungrounded
source, installation of 2A slow blow fuses on both L/+ and N/- terminals is
recommended.
The remote modular display (RMD) connects to the TRAN meter through a highdensity, male DB25 or DB26 connector. The 1.8 m (6 ft.) cable connects to the single
DB25 connector on the rear panel of the RMD. Hand-tighten the securing screws
on each cable connector. The chassis ground lug on the RMD must be properly
connected to the switchgear earth ground for the noise and surge protection
circuitry to function correctly.
19
Connection
Whether or not potential transformers (PTs) are required depends on the nature of
the system being monitored, voltage levels, and the type of connections you have
on your meter.
The meter supports 50 to 347 VAC L-N (87 to 600 VAC L-L) 3-phase systems. For
single-phase systems, the meter supports 50 to 300 VAC L-N (100 to 600 VAC L-L).
PTs are required for all systems with voltage levels greater than those above.
C AUTION
In cases where PTs are
required,
the
secondaries
should be fused.
V1 Input Connection
The meter uses the V1 input as the reference for frequency for all power and
energy related measurements. For any system configuration, the V1 input must be
connected to ensure accurate readings and correct operation of the meter. If the
voltage on V1 falls below 50 Volts, the meters accuracy could be affected.
NOTE
Note that Vref is left unconnected in Direct Delta connections refer to 3-Wire Delta
Direct
Connection
on
page 25.
20
NOTE
Refer to the ION 7330 Users
Guide for Revenue Metering
CT and PT selection.
Specification
Value
Overload
Burden
0.0625 VA @ 10 Amps
21
NOTE
Meter
Fuses
2A
V1
V1
V2
V2
V3
V3
Vref
CT Shorting Switch
or Test Block
I11
CTs
I1
I12
I2
I21
I22
I3
I31
I32
Export
Switchgear
Chassis
Ground
Import
2 A slow-blow
Supply Power
(dependent on equipped
power supply option)
LOAD
2 A slow-blow
L /+
N/-
+
_
NOTE
PTs must be used for 4-wire Wye
systems with voltages over 347
VAC line-to-neutral / 600 VAC
Line-to-line. Both the PT primary
and secondary must be wired in
a WYE (star) configuration. PT
primary and secondary circuits
should be protected by breakers
or fuses at their source. Wiring
must be exactly as shown for correct operation.
Fuses
PTs
Meter
Fuses
2A
V1
V1
V2
V2
V3
V3
Vref
CT Shorting Switch
or Test Block
CTs
I11
I1
I12
I21
I2
I22
I31
I3
I32
Export
Import
LOAD
Switchgear
Chassis
Ground
2 A slow-blow
Supply Power
(dependent on equipped
power supply option)
2 A slow-blow
22
L /+
N/-
+
_
NOTE
A B C N
This
2-element
scheme
requires only 2 PTs. In this configuration, the phase B voltage
displayed by the meter is derived
from the phase A and C voltages. If the voltages are unbalanced, the power readings may
not meet the meters accuracy
specifications
Fuses
Meter
Fuses
PTs
2A
V2
V2
V3
V3
I1
I11
I12
I21
I22
I31
I32
I2
I3
Switchgear
Chassis Ground
Export
Import
LOAD
V1
Vref
CT Shorting Switch
or Test Block
CTs
V1
Supply Power
(dependent on equipped
power supply option)
2 A slow-blow
2 A slow-blow
L /+
N/-
+
_
NOTE
When the common or star point
of a 3-wire Wye system is
grounded, the meter may be
connected directly without the
use of PTs, provided the phase
voltages are within the device's
range.
A B C
2A
V1
V1
V2
V2
V3
V3
Vref
CT Shorting Switch
or Test Block
CTs
Export
Import
LOAD
Meter
Fuses
I11
I12
I21
I22
I31
I32
I1
I2
I3
Switchgear
Chassis Ground
Supply Power
(dependent on equipped
power supply option)
2 A slow-blow
2 A slow-blow
L /+
N/-
+
_
23
NOTE
A B C
Meter
Fuses
Fuses
2A
PTs
Export
V1
V2
V2
V3
V3
Vref
CT Shorting Switch
or Test Block
CTs
V1
I11
I12
I21
I22
I31
I32
I1
I2
I3
Switchgear
Chassis Ground
Import
LOAD
2 A slow-blow
Supply Power
(dependent on equipped
power supply option)
2 A slow-blow
L /+
N/-
+
_
NOTE
A B C
2A
PTs
CTs
Import
LOAD
V1
V1
V2
V2
V3
V3
Vref
CT Shorting Switch
or Test Block
Export
I11
I12
I21
I22
I31
I32
I1
L /+
+
_
I2
I3
Switchgear
Chassis Ground
Supply Power
(dependent on equipped
power supply option)
24
Meter
Fuses
Fuses
2 A slow-blow
2 A slow-blow
N/-
NOTE
2 Amp
Meter
Fuses
A B C
CT Shorting Switch
or Test Block
CTs
Export
DO NOT CONNECT
V1
V1
V2
V2
V3
V3
Vref
I11
I12
I21
I22
I31
I32
I1
I2
I3
Switchgear
Chassis Ground
Import
LOAD
Supply Power
(dependent on equipped
power supply option)
2 A slow-blow
2 A slow-blow
L /+
N/-
+
_
NOTE
A B
2A
Export
LOAD
V1
V2
V2
V3
V3
I11
I12
I21
I22
I31
I32
CTs
Import
V1
Vref
CT Shorting Switch
or Test Block
C AUTION
For this configuration ONLY, the
208 VAC line-to-line voltage inputs
can be used with 240 VAC line-toline systems. Contact Power Measurement Technical Services if you
intend to connect to a single phase
system that differs from that shown
here.
Meter
Fuses
I1
I2
I3
Switchgear
Chassis Ground
Supply Power
(dependent on equipped
power supply option)
2 A slow-blow
2 A slow-blow
L /+ +
_
N/-
25
I/O Connections
I/O Connections
I/O connections to the meter are made via captured-wire terminals on the meter.
Use a wire size that is appropriate for your application and complies with local
electrical codes. Once wiring is complete, plug the connector back into the unit.
Digital Outputs
The meter provides four digital output ports that are suitable for controlling
external relays. The digital outputs can deliver a continuous signal or pulse and are
assigned and configured via ION Digital Output modules, Pulser modules, or
Calibration Pulser modules (Refer to the ION 7330 User's Guide).
Digital Outputs
V+ (maximum 30V)
Relays
D1
D2
Internal Circuit
C (+ )
D3
D1
D4
C AUTION
Only use Power Measurement
approved external relays with
the meter digital outputs. Contact Power Measurement for
complete information regarding relay specifications and
applications.
In applications where the digital output devices are used to perform critical
equipment control operations (for example, breaker trip, etc.):
1.
2.
Anytime the meter has powered down and powered back up, test the digital
outputs of the meter to ensure that all your control condition(s) are occurring
as expected.
When you have verified all control operations, relay control of the external
equipment can be enabled.
Digital Inputs
The meter supports four digital inputs. These can be used for monitoring the
condition of an external contact, or for pulse counting applications.
Digital Inputs
S1
Optically coupled
solid state relay
30 VDC
Internal
Supply
S2
S1
S3
C (+ )
S4
External Dry
Contacts
Polarity
for SSR
Contact
shown.
Internal Circuit
26
I/O Connections
Analog Source
(Voltage / Current)
Out
In
+
_
The analog input ports are controlled and configured by ION Analog Input
modules; refer to the ION 7330 Users Guide for details.
27
Communications Connections
Communications Connections
The basic model meter has three serial communication ports: an RS-485 port on
COM1, another RS-485 port on COM2, and an Infrared port on COM3. Optional
ports include an internal modem or a 10 Base-T Ethernet communication port.
Refer to the diagrams starting on page 9 for connection specifications.
RS-485 Connections
The communication card is designed with optical coupling that provides full
isolation between the RS-485 communication lines and the meter internal circuitry.
This circuitry provides protection from common mode voltages and incorrect
connection. All inputs pass the ANSI/IEEE C37.90-1989 surge withstand and fast
transient tests.
Connection
The communications terminal strip on the rear of the meter shows two
communication ports: COM1 and COM2. Terminal functions include:
Marking
Terminal Function
SH
Loop Topology
Shield
RS-232 to
RS-485
Converter
Terminal
Strip
Termination
Resistor
28
Infrared Connection
C AUTION
Do not connect ground to the
shield at both ends of a segment. Doing so allows ground
loop currents to flow in the
shield, passing noise into the
communications cable.
The shield of each segment of the RS-485 cable must be connected to ground at
one end only.
Use an intermediate terminal strip to connect each device to the bus. This
allows for easy removal of a device for servicing if necessary.
Install a Watt termination resistor (RT) between the (+) and (-) terminals of
the device at each end point of a straight-line bus. The resistor should match
the nominal impedance of the RS-485 cable (typically 120 ohms consult the
manufacturers documentation for the cables impedance value).
Infrared Connection
The infrared serial communications port can be used for energy pulsing or
communication with Power Measurement power monitoring software. This port
is compatible with an ANSI C12.13 Type II magnetic optical communications
coupler.
Ethernet Connections
Pin
Pin
Pin
Pin
1 2 3 4 5 6 7 8
R J4 5
10Base-T Ethernet connections are made via the RJ45 modular port on the left side
of the unit. Use high quality Category 3 or 5 UTP (CAT 5 unshielded twisted pair
recommended) cable with a male RJ45 modular connector for connection to the
10Base-T port. Specifications for the Ethernet ports are as follows:
1: Transmit Data +
2: Transmit Data 3: Receive Data 6: Receive Data +
Specification
Value
Data Rate
10 Mbps
Supported Protocols
Isolation
The unit ID for Modbus RTU and Modbus/TCP over Ethernet is 100.
29
The meter supports a single connection at a time, to one of these three IP Service
Ports: ION (Port 7700), Modbus/TCP (Port 502), or Modbus RTU (Port 7701). At
the same time, connections to Ethergate (Port 7802), WebMeter, and MeterM@il
can be made.
NOTE
RS-485 loop
Refer to the RS-485 wiring guidelines when connecting one or more devices to the
meter COM2 port. Port 7802 is used for EtherGate communications. Refer to the
ION 7330 Users Guide to learn how to configure the ports.
Pin 3: Ring
Pin 4: Tip
30
1 2 3 4 5 6
R J1 1
Connection to the internal modem is made via the RJ-11 jack, or two captured wire
connectors, located on the right side of the meter. Connect the meter to the
telephone network with an FCC Part 68 compliant telephone cord (that has two
male RJ-11 plugs).
If you have the captured wire connector option, connect the meter to the telephone
system with the (bare wire to RJ-11) cable provided. If you have the CTR-21
compliant internal modem option, you may also require an adaptor to interface
with your regional telephone jack.
NOTE
Workstation with
IION software
and modem
R S -4 8 5 lo o p
ModemGate connections
- do not connect
workstation with ION
software or other master
device to COM1
Wire an RS-485 connection between one or more meters and COM1 of the
ION 7330 meter according to the wiring guidelines presented in RS-485
Connections on page 28. Refer to the Users Guide to learn how to configure the
ports.
NOTE
The internal modem option is hardwired to COM1. If you are using ModemGate, then any meter with an
internal modem that will reside on the serial loop must connect to the serial loop using COM2. If COM1
is used, then the two modems (gated meter internal modem and serially looped meter internal modem)
conflict during communication.
31
Basic Setup
Basic Setup
Before the meter can operate and communicate correctly, the meters Power Meter
module and Communications modules must be properly configured. These
modules control how the meter interprets the power system it is connected to, and
how it communicates with connected networks or workstations.
NOTE
Refer to Power Meter Module
Settings and Communications
Module Settings on page 34 for
default settings.
If you need to change the meter default settings, use the meters front panel to
perform basic setup you may not be able to configure the meter through
communications if the Communications modules are not properly set. The meters
front panel has a Quick Setup menu that displays the setup registers you will need
to modify. The changes to these setup registers are essential to the proper
operation of the meter.
The three buttons are used to navigate the on-screen menus and edit setup
registers. While the device is displaying data, the up and down buttons scroll
through the different display screens.
To access the Quick Setup menu, press the round button twice while the meter is
displaying power system data. Scroll down the Setup menu and select QUICK
SETUP (see Navigating Menus below).
The Quick Setup menu displays settings for the Power Meter, Communications,
and Sag/Swell modules; details about each setting in the Quick Setup menu are
described below. Use the arrow buttons to scroll the list of registers until you
highlight the setting you want to change. Press the round button to edit the value
of the register.
Change the value of the register using the arrow buttons either by selecting a new
value from a menu, or changing the digits of a number (see Editing Registers
below). Press the round button to save the new setting to the register.
32
Once you make a change to any setup register, the meter will prompt you for a
password (see Password Security below). Once you have entered the password,
confirm the change of the register by selecting YES when prompted.
Navigating Menus
Each menu has a title displayed at the top of the display screen and menu items
displayed below the title. Use the arrow buttons to scroll through the menu items.
To select an item that is highlighted, press the round button. To return to the
previous screen, select RETURN. Return to the data display screens by repeatedly
selecting RETURN.
Editing Registers
To edit a value of a register, navigate the registers using the arrow keys until the
register you want is highlighted, then press the round button. The register will
appear in one of two ways: as a number, or as an option selected from a menu.
Once you have entered the password (if required), a YES or NO verification screen
appears showing the new value of the register. Select YES to change the value of the
setup register; select NO to return to the previous screen without changing the
value.
Numeric Registers
Use the arrow buttons to change the value of the digit above the
cursor.
Change the position of the cursor by holding down an arrow key for about one
second. Holding the up arrow button moves the cursor left one position, and
holding the right arrow button moves the cursor right one position. Once you have
the value you want, press the round button.
Enumerated Registers
Some registers are displayed as a menu of options. The current value of the register
will be displayed in the list with an asterix (*) on either side of it. Use the arrow
buttons to highlight the setting you want, and press the round button.
Password Security
The password is required when you make a change to a register. Once you have
entered a valid password, you can make multiple register changes. The password
is factory set at 00000 (5 zeros). Press the round button when you have entered
the correct password.
33
Default Value
Description
Volts Mode
4W-WYE
PT Prim
347
PT Sec
347
CT Prim
CT Sec
V1 Polarity
NORMAL
V2 Polarity
NORMAL
V3 Polarity
NORMAL
I1 Polarity
NORMAL
I2 Polarity
NORMAL
I3 Polarity
NORMAL
The Communications modules control how the meter communicates with other
devices and with a computer running ION software. It is important that these
settings are correct, or your meter may not be able to communicate with other
devices in your network.
Comm 1 Setup Menu
The settings for the RS-485 port on COM1 are as follows:
Setup Registers
Factory Default
Description
CM1 Unit ID
9600
The data rate, in bits per second, for the COM1 RS-485
serial port
CM1 Protocol
ION
The factory set Unit ID for this port is based on the serial number of the meter. For example: Serial number: PB-0009A263-10; Unit ID: 9263.
** All devices connected to the COM1 port must communicate at the same baud rate as
this port.
34
Factory Default
Description
CM2 Unit ID
9600
The data rate, in bits per second, for the COM2 RS-485 serial port
CM2 Protocol
ION
** All devices connected to the COM2 port must communicate at the same baud rate as
this port.
Factory Default
Description
IR1 Unit ID
9600
The data rate, in bits per second, for the Infrared port
IR1 Protocol
ION
Factory Default
Description
ETH1 IP Address
none
none
ETH1 Gateway
none
none
Sets the IP Address for the SMTP Mail Server that is configured to
forward mail from the meter to the final destination
60 seconds
Sets the minimum time that the meter waits for a connection to
an SMTP server
Enabled
Refer to Ethernet TCP/IP Service Ports on page 30 for TCP/IP port settings.
To disable/enable the configuration of the meter with a web browser, set the
Ethernet module Webserver Config Access register through the meters front
panel. You can also set this module register with Designer software. Refer to the
technical note ION WebMeters.
It is mandatory that the SMTP server is set up for the meter to send email. For
information on meter email, refer to the technical note ION MeterM@il.
35
L2 blinks slowly to indicate CPU operation. It blinks rapidly to indicate communications through one of its serial ports. If the L2 LED does not blink once
the meter is installed, contact Technical Services.
The meter also includes Diagnostics screens to help with troubleshooting. From the
front panel Setup menu, select Diagnostics.
LINK remains on while an Ethernet carrier is present; if this LED is off, the Ethernet connection cannot be established.
Upgrading Firmware
NOTE
During an upgrade from v270
firmware or greater, the meter
L2 LED functions as if in normal
mode. To learn how the L2 LED
functions, refer to Verifying
Meter Operation on page 36.
36
Use Power Measurements ION software to upgrade the firmware on your meter
and/or Ethernet card. New versions of firmware are available from Power
Measurements website: www.pwrm.com.
For information on how to upgrade your device firmware, refer to the technical
note Upgrading ION Device Firmware.
MRP# 70000-0134-10
Revision Date: October 25, 2002