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Installation

& Basic Setup


Instructions

Notices
For further assistance
please contact us at:

Worldwide Headquarters
2195 Keating Cross Road
Saanichton, BC
Canada V8M 2A5
Tel: 1-250-652-7101
Fax: 1-250-652-0411
Email: support@pwrm.com

www.pwrm.com
2002 Power Measurement
Printed in Canada
Revision Date: October 25, 2002
70000-0134-10

Danger
During normal operation of this device, hazardous voltages are present which can cause
severe injury or death. These voltages are present on the terminal strips of the device, and
throughout the connected potential transformer (PT), current transformer (CT), status
input, relay, and control power circuits. Installation and servicing should be performed only
by qualified, properly trained personnel.

Warning
This device generates, uses, and can radiate radio frequency energy and if not installed and
used in accordance with the instructions manual, may cause interference to radio
communications. It has been tested and found to comply with the limits for a Class A
computing device pursuant to Part 15 of FCC Rules, which are designed to provide
reasonable protection against such interference when operated in a commercial
environment. Operation of this device in a residential area may cause interference in which
case the operator will be required to take whatever measures may be required to correct the
interference.

Limitation of Liability
Power Measurement Ltd. (Power Measurement) reserves the right to make changes in the
device or its specifications identified in this document without notice. Power Measurement
advises customers to obtain the latest version of the device specifications before placing
orders to verify that the information being relied upon by the customer is current.
In the absence of written agreement to the contrary Power Measurement assumes no
liability for Power Measurement applications assistance, customers system design, or
infringement of patents or copyrights of third parties by or arising from the use of devices
described herein. Nor does Power Measurement warrant or represent that any license,
either expressed or implied, is granted under any patent right, copyright, or other
intellectual property right of Power Measurement covering or relating to any combination,
machine, or process in which such device might be used.
EXCEPT TO THE EXTENT PROHIBITED BY APPLICABLE LAW, UNDER NO CIRCUMSTANCES
SHALL POWER MEASUREMENT BE LIABLE FOR CONSEQUENTIAL DAMAGES SUSTAINED IN
CONNECTION WITH SAID PRODUCT AND POWER MEASUREMENT NEITHER ASSUMES NOR
AUTHORIZES ANY REPRESENTATIVE OR OTHER PERSON TO ASSUME FOR IT ANY
OBLIGATION OR LIABILITY OTHER THAN SUCH AS IS EXPRESSLY SET FORTH HEREIN.

The information contained in this document is believed to be accurate at the time of


publication, however, Power Measurement assumes no responsibility for any errors which
may appear here and reserves the right to make changes without notice.
ION, ION Enterprise, ION Meter Shop, ION Setup, ION Wire, ION Reader, PEGASYS,
PowerView, ION 6200, ION 7300, ION 7330, ION 7350, ION 7500, ION 7600, ION 7700, ION
8300, ION 8400, ION 8500, COM32, COM128, Vista, VIP, Designer, Reporter, MeterM@il,
WebMeter, EtherGate, ModemGate, Xpress Card, Feature Packs and smart energy
everywhere are either registered trademarks or trademarks of Power Measurement. All
other trademarks are property of their respective owners.

STE

REGIS
TE

RE

SY

Y
D Q
UALIT

ISO 9002-94
Registration
Cert # 002188

Covered by one or more of the following patents:


U.S. Patent No's 6397155, 6186842, 6185508, 6000034, 5995911, 5828576, 5736847, 5650936,
D459259, D458863, D435471, D432934, D429655, D429533.
Canadian Patent No's 2148076, 2148075.
Other patents pending.

FCC Notice for the Internal Modem


This equipment has been tested and found to comply with the limits for a Class A digital
device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide
reasonable protection against harmful interference when the equipment is operated in a
commercial environment. This equipment generates, uses, and can radiate radio frequency
energy and, if not installed and used in accordance with the instruction manual, may cause
harmful interference to radio communications. Operation of this equipment in a residential
area is likely to cause harmful interference in which case the user will be required to correct
the interference at his own expense. This equipment complies with Part 68 of the FCC rules.
The ION 7330s label contains the FCC registration number and ringer equivalence number
(REN) for this equipment. This information must be provided to the telephone company if
requested. Connection to the ION 7330s internal modem should be made via an FCC Part
68 compliant telephone cord (not supplied) that mates with the RJ-11 connector on the unit.
This equipment is designed to be connected to the telephone network or premises wiring
using a compatible modular jack that is Part 68 compliant. The Ringer Equivalence Number
(REN) is used to determine the quantity of devices which may be connected to the telephone
line. Excessive RENs on the telephone line may result in the device not ringing in response
to an incoming call. In most, but not all areas, the sum of RENs should not exceed five (5.0).
To be certain of the number of devices that may be connected to a line, as determined by the
total RENs, contact the local telephone company. The REN for the ION 7330s optional
internal modem is 0.6. If the ION 7330 causes harm to the telephone network, the telephone
company will notify you in advance that a temporary discontinuance of service may be
required. If advance notice is not practical, the telephone company will notify you as soon
as possible. You will also be advised of your right to file a complaint with the FCC if you
believe it is necessary. The telephone company may make changes in its facilities,
equipment, operations or procedures that could affect the operation of the modem within
the ION 7330. If this happens the telephone company will provide advance notice in order
for you to make necessary modifications to maintain uninterrupted service. The ION 7330
cannot be used on a public coin phone service or party line services. Contact your telephone
company for information. If you experience trouble with the equipment, please contact
Power Measurement U.S.A. at 1-248-324-2409. If the equipment causes harm to the
telephone network for any reason, the telephone company may request that you disconnect
the equipment until the problem is resolved.

Industry Canada Ring Equivalence Number Notice


The Canadian Department of Communications label identifies certified equipment. This
verification means that the equipment meets certain telecommunications network
protective, operational and safety requirements. The Department does not guarantee the
equipment will operate to the users satisfaction.
Before installing this equipment, you should ensure that it is permissible to be connected to
the facilities of the local telecommunications company. The equipment must also be
installed using an acceptable method of connection. In some cases, the companys inside
wiring associated with a single line individual service may be extended by means of a
certified connector assembly (telephone extension cord). The customer should be aware that
compliance with the above condition may not prevent degradation of service in some
situations.
Repairs to some certified equipment should be made by an authorized maintenance facility
designated by the supplier. Any repairs or alterations made by the user to this equipment,
or equipment malfunctions, may give the telecommunications company cause to request
the user to disconnect the equipment.
You should ensure for your own protection that the ground connections of the power utility,
telephone lines and internal metallic water pipe system, are connected together. This
precaution may be particularly important in rural areas.

CAUTION
Do not attempt to make such connections yourself. Contact the appropriate electric inspection authority,
or electrician.

The Ringer Equivalence Number (REN) assigned to each terminal device denotes the
percentage of the total load to be connected to a telephone loop which is used by the device,
to prevent overloading. The termination on a loop may consist of any combination of
devices subject only to the requirement that the total of the REN of all devices does not
exceed 5. The REN for the ION 7330s optional internal modem is 0.6.

Network Compatibility Notice for the Internal Modem


The internal modem is compatible with the telephone systems of most countries in the
world, with the exception of Australia and New Zealand. Use in some countries may
require modification of the internal modems initialization strings. If you experience
problems using the modem on your phone system, please contact Power Measurement
Technical Services.

Installation Considerations
Installation and maintenance of the ION 7330 should only be performed by qualified,
competent personnel that have appropriate training and experience with high voltage and
current devices. Every effort has been made to ensure the installation instructions presented
in this document are clear and easy to understand; however, if you are not sure how to
perform any of the instructions provided, DO NOT CONTINUE THE INSTALLATION.
The ION 7330 must be installed in accordance with all Local and National Electrical Codes.

WARNING

Failure to observe the following may result in severe injury or death:


During normal operation of the ION 7330, hazardous voltages are present on its termi-

nal strips, and throughout the connected potential transformer (PT), current transformer (CT), status input, control power and external I/O circuits. PT and CT
secondary circuits are capable of generating lethal voltages and currents with their primary circuit energized. Follow standard safety precautions while performing any
installation or service work (i.e. removing PT fuses, shorting CT secondaries, etc).
The terminal strips on the ION 7330 base should not be user-accessible after installa-

tion.
Do not use digital output devices for primary protection functions. These include appli-

cations where the device performs energy limiting functions or provides protection of
people from injury. If failure of the device can cause injury or death, or cause sufficient
energy to be released that a fire is likely, do not use the ION 7330. The ION 7330 can be
used for secondary protection functions.
Do not HIPOT/Dielectric test the digital inputs, digital outputs, or communications

terminals. Refer to the label on the ION 7330 for the maximum voltage level the device
can withstand.
Terminal strip torque:

Current, voltage, and relay terminals: 1.35Nm torque (max)


Digital Inputs/Outputs, communications, and power supply: 0.90Nm torque (max)

CAUTION

Failure to observe the following may result in permanent damage to the device:
The ION 7330 offers a range of hardware options that affect input ratings. The ION 7330

serial number label lists all equipped options. Applying current levels incompatible
with the current inputs will permanently damage the ION 7330. This document provides installation instructions applicable to each hardware option.
The ION 7330 chassis ground must be properly connected to the switchgear earth

ground for the noise and surge protection circuitry to function correctly. Failure to do so
will void the warranty.
The ION 7330 status inputs can only be used for dry contact sensing applications. Con-

nection of an external voltage source to any of the status inputs of a standard equipped
ION 7330 can cause permanent damage.

Standards Compliance

CSA: Certified to CAN/CSA C22.2


No.1010-1

Certified to UL 3111

CE: approved

Contents

Power Start . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Base Unit Wiring Connections. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Switchboard Meter Wiring Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Connections for the Optional Relay Expansion Board (Grayhill Rack) . 10
Optional Unit Wiring Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Location & Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13


Enclosure Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Unit Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Mounting the Meter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Field Wiring Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17


The Meter Labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Field Service Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Terminal Strips . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Connecting the Base Unit Chassis Ground . . . . . . . . . . . . . . . . . . . . . . . . . 18
Connecting the Base Unit Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Remote Modular Display Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Connecting the Phase Voltage Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Connecting the Phase Current Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
4-Wire Wye, 3-Element Direct Connection Diagram . . . . . . . . . . . . . . . . 22
4-Wire Wye, 3-Element, 3 PT Connection Diagram . . . . . . . . . . . . . . . . . 22
4-Wire Wye, 2-Element, 2 PT Connection Diagram . . . . . . . . . . . . . . . . 23
3-Wire Grounded Wye, 3-Element Direct Connection Diagram . . . . . . . 23
3-Wire Delta, 2-Element, 2 PT & 3 CT Connection Diagram . . . . . . . . 24
3-Wire Delta, 2-Element, 2 PT & 2 CT Connection Diagram . . . . . . . . . . 24
3-Wire Delta Direct Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Single Phase Connection Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
I/O Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

Communications Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
RS-485 Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Infrared Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Ethernet Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Internal Modem Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

Basic Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Changing Meter Settings Using the Front Panel . . . . . . . . . . . . . . . . . . . . 32
Power Meter Module Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Communications Module Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Verifying Meter Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Upgrading Firmware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

Installation & Basic Setup Instructions

Power Start

Power Start
The following pages present a quick reference for experienced installers. Details on
each procedure are included later in this guide.

Base Unit Wiring Connections


Use the wiring specifications found in local or national electrical
codes if they differ from the specifications shown in this document.

Barrier-type terminals (ring


or spade connectors)
SHORTING BLOCK or TEST BLOCK

32

31

22

21

12

Dry Contacts / Switches

11

Thumbscrew

Chassis Ground

S1 S2 S3 S4

V+ (Max. 30V)
RS-485 bus
RS-485 bus
Wire size will vary
depending on application.
Relays

L1

L2

VR EF

D4 D3 D2 D1 C
DIG ITAL P O RTS

V1

V2

V3

SH +
CO M 1

SH +
CO M 2

+
+
+

22 AWG (0.3 mm2)


shielded, twisted pair

Captured-wire
connectors
Fuses
2 Amp
Phase Voltage and Power Supply connections:
AWG 14 to AWG 12 (2.1mm2 to 3.3 mm2)

Chassis Ground
AWG 14 (2.1 mm2)

Power supply connections, phase voltage and current connections, and fuse, CT and PT details
depend on the configuration of your power system as well as the meter options purchased.
Refer to the connection diagrams and discussions in Field Wiring Connections on page 17.

Switchboard Meter Wiring Connections


The meter is available in the switchboard-case ordering/retrofit option. Switchboard
meters can be plugged into the S1 (General Electric) or the FT21 (ABB) switchboard
case. Consult the product option document Switchboard Meter Installation Instructions.

Revision Date: October 25, 2002

Connections for the Optional Relay Expansion Board (Grayhill Rack)

Installation & Basic Setup Instructions

Connections for the Optional Relay Expansion Board (Grayhill Rack)


C AUTION
The Grayhill racks, modules
and associated power supplies are external devices to the
meter. It is your responsibility
to ensure installation complies
with local codes and standards.

The optional relay extension board allows for custom digital output applications
using specific Grayhill modules. This option includes a 4-position Grayhill module
rack and one of two power supplies:

a 100-240 VAC/110-370 VDC to 5 VDC power supply

a 20-60 VDC to 5 VDC power supply

For a list of Grayhill modules available through Power Measurement, refer to the
ION 7330 Users Guide. (For other modules, visit Grayhills website at
www.grayhill.com).

D4 control module (module 4)


D3 control module (module 3)
D2 control module (module 2)
D1 control module (module 1)
Wire sizes will vary depending on application

NOTE
The meters digital outputs can
be wired directly (without the
use of the Grayhill rack), as
long as the external power
supply you use does not
exceed 30 VDC/80 mA.

B A C O U T P U T Y A C IN P U T
R D C O U TP U T W D C IN P U T

These numbers indicate


which Grayhill module is
controlled by D1 to D4.

Grayhill Rack
part # 70GRCK4R
1

AWG 20 to AWG 16 (0.5 to 1.3 mm2)

+5 VDC
output

Power Supply

10

Revision Date: October 25, 2002

Installation & Basic Setup Instructions

Optional Unit Wiring Connections

Wiring for Modules with Manual Override


The following wiring scheme must be used when the relay extension board
contains Grayhill modules with the manual override feature.

DANGER
In this configuration, the outputs of the Grayhill modules
with manual override will
switch state on power up.

91
91
91

+ 5 VDC
output

AWG 20 to AWG 16
(0.5 to 1.3 mm2)

91 (W 5%)

Power Supply

DIG ITA L PO RTS

Optional Unit Wiring Connections


The following diagrams shows the additional connections required for the meter
ordering options.
Analog I/O Connection

TRAN and RMD Connection


4x 6mm (0.25) mounting
slots. Mount flush to any
flat surface.

32

31

22

ANALOG INPUTS
+ AI1 -

+ AI2 -

+ AI3 -

21

12

ANALOG OUTPUTS
A1 A2 A3 A4

+ AI4 -

DISPLAY

AWG 24 to 18 (0.2 to 0.8 mm ) recommended.


Wire sizes will vary depending on application
2

Analog Input connections


from external transducers:
0 to 20mA or 0 to 1mA

Revision Date: October 25, 2002

Analog output connections


to analog transducers
0 to 20mA: 500 load Max
0 to 1mA: 10k load Max

11

Optional Unit Wiring Connections

Installation & Basic Setup Instructions

Ethernet Connection

Internal Modem Connection

Female RJ45
connector.

Female RJ11
connector.

S/N
M A C:

Male RJ45 and


Ethernet cable.

FCC Part 68 compliant


telephone cord.

Getting More Information


For further information on the many features offered by the ION 7330 meter, refer
to the documentation listed below. Visit our website at www.pwrm.com for the
latest product and documentation updates.
ION 7330 Users Guide

This guide explains meter operation and usage details: displaying data, making
configuration changes; customizing operation; using outputs and relays; using
advanced communications features; technical specifications; revenue metering
details.

ION Programmers Reference

This online information introduces the ION architecture, discusses device


configuration with Designer, and is the complete reference to all ION modules.

Technical Notes

Power Measurement technical notes provide ION feature details including custom
configurations for your meter. Technical notes can be obtained from
www.pwrm.com.

12

Revision Date: October 25, 2002

Installation & Basic Setup Instructions

Location & Mounting

Location & Mounting


The meter should be mounted in a dry, dirt free location. Once installed, no
cleaning of the device is necessary. To operate properly and effectively,
environmental conditions should fall within the guidelines listed below.
Environmental Condition

Acceptable Range

Operating Temperature

Base Unit: -20C (-4F) to 60C (140F)

Storage Temperature

-30C (-22F) to +85C (185F)

Relative Humidity

5% to 95% RH non-condensing

Altitude

Less than 2000m (6100ft) above sea level

Enclosure Considerations
The enclosure that the meter is mounted in (typically a switchgear cabinet) should
protect the device from atmospheric contaminants such as oil, moisture, dust,
corrosive vapors, or other harmful airborne substances.
The mounting enclosure should be positioned to provide easy access to the
meter wiring and related components. When choosing the enclosure size, allow for
extra space for all wiring, intermediate terminal strips, shorting blocks, or any
other required components. The mounting enclosure should not impede
ventilation.

Unit Dimensions
The dimensions of the meter and all the options are included below.
Basic Model Dimensions

96m m
(3 .7 8 ")

9 6 m m (3 .7 8 ")

Revision Date: October 25, 2002

86 m m
(3 .3 9 ")

1 6 2 .2 m m (6 .3 9 ")

13

Unit Dimensions

Installation & Basic Setup Instructions

TRAN Model Dimensions

86m m
(3 .3 9 ")

60m m
(2 .3 6 ")

6m m
(0 .2 4 ")

1 0 0 m m (3 .9 4 ")

1 5 6 .1 m m (6 .1 5 ")

RMD Dimensions

96m m
(3 .7 8 ")

9 6 m m (3 .7 8 ")

86m m
(3 .3 9 ")

3 7 .2 m m
(1 .4 7 ")

Optional Ethernet Port Location


7 2 .8 m m (2 .8 7 )
1 6 .8 m m (0 .6 6 )
1 4 .2 m m (0 .5 6 )

5 7 .4 m m (2 .2 6 )

Optional Internal Modem Port Location


1 4 .3 m m (0 .5 6 )

1 3 .4 m m (0 .5 3 )

3 0 .8 m m (1 .2 1 )

3 3 .8 m m (1 .3 3 )

14

Revision Date: October 25, 2002

Installation & Basic Setup Instructions

Mounting the Meter

Mounting the Meter


C AUTION
A switch or circuit breaker
should be included in the
installation, in close proximity
to the unit and within easy
reach to the operator. This
switch or circuit breaker should
be marked as the disconnecting device for the unit.

The basic model meter (with an integrated display) fits in a DIN standard
92 X 92 mm (3.6" X 3.6") panel cutout. Standard panel punches are useful if you
have a large volume of installations (contact Power Measurement if you require
assistance locating punch suppliers).
If electrical codes prohibit the extension of voltages greater than 120 VAC L-N (or
208 VAC L-L) to the door of the switchgear, wire the meter to a PT that provides
120 VAC at its secondary. See the sections starting on page 20 for more details
about the capabilities of the meters phase current, and phase voltage input
options.

Mounting the Basic Model


Fit the unit into the cutout then slide the supplied slide bars into the grooves on
either side of the unit. Insert the thumbscrews and tighten them until the slide bars
securely anchor the unit to the cabinet door.

Thumbscrews

Retainer Bars

ION 7330 meter

Switchgear
cabinet door

Mounting the TRAN Model and the RMD


TRAN Base Unit
The TRAN base unit can be mounted flush against any flat surface. The unit
provides four slots on its mounting flange for this purpose. The base unit is
typically mounted inside the switchgear cabinet. It can be mounted in whichever
orientation is most convenient.
If the TRAN unit was purchased with an optional DIN rail mount, the unit can be
attached to any standard DIN rail.
RMD
The remote display unit can be panel mounted up to 1.8 m (6 ft.) from the base unit.
Fit the unit into a cutout then slide the retainer bars into the grooves on either side
of the unit. Insert and tighten the thumbscrews until the retainer bars securely
anchor it to the cabinet door.

Revision Date: October 25, 2002

15

Mounting the Meter

Installation & Basic Setup Instructions

Installing the Optional Round Adapter Plate


Position DIN
punch here

Existing round
ANSI cutout

The optional round adapter plate enables you to install a Basic or RMD model
meter into an existing round (ANSI) cutout. For installation, follow these steps:
1.

Begin by centering the DIN (96mm x 96mm) punch squarely over the existing
round hole. Cut out the four diagonal corners with the punch.

2.

Remove the two thumbscrews and retainer bars on the meter.

3.

Place the first plate flush to the back of the meters display panel. The square
notches on the inside hole of the plate should fit over the clear plastic
mounting tabs on the top and bottom of the meter.

4.

Insert the meter with the first plate into the mounting cutout, and place the
second plate on the back of the meter flush to the mounting surface. The two
plates should sandwich the mounting surface on either side of the mounting
hole.

5.

Replace the retainer bars and tighten the thumbscrews back in position.

Final cutout shape


Mounting surface
with modified cutout

RMD

Second Round Adapter Plate


First Round Adapter Plate

An adapter plate is also available for mounting a meter into an existing Power
Measurement 3000 series device mounting hole.

Installing the Optional Gasket

NOTE
When the meter is installed on
a flat surface with the optional
gasket, the front panel installation is designed to comply with
IP65.

16

The gasket option helps to prevent moisture from penetrating air gaps between
your meter and its mounting hole.
1.

Remove the two thumbscrews and retainer bars on the meter.

2.

Orient the gasket so that the gasket's two tabs will be located on the top and
bottom of the meter, and are pointing towards the rear of the meter.

3.

Place the gasket onto the rear of the meter, and slide it up against the back of
the meter's display. The square notches on the inside hole of the gasket should
fit over the clear plastic mounting tabs on the top and bottom of the meter.

4.

Insert the meter into its mounting hole. Replace the retainer bars and
thumbscrews-do not tighten the thumbscrews.

5.

Use your fingers to push the gasket's edges, releasing any trapped air from
between the gasket and the meter's casing. The gasket's edges should be flush
with the sides of the meter.

6.

Tighten the thumbscrews.

Revision Date: October 25, 2002

Installation & Basic Setup Instructions

Field Wiring Connections

Field Wiring Connections


DANGER

Be familiar with the warnings presented at the beginning of this document before proceeding with the
meter installation.

The Meter Labels


The meter is available with several different options, and some of these options
require special installation procedures. Refer to the label on the meter to see which
options are included on the device you are installing.

MODEL

The acceptable power supply


range is indicated here. See
Connecting the Base Unit
Power Supply on page 19 for
more details.

ORDER NUMBER
SERIAL NUMBER

WINDOW

CALIBRATION DATE

The current input option is


shown here. Ensure that any
connected CT secondaries are
compatible with the current
level stated in this box.

WINDOW

FREQ.

POWER SUPPLY

WINDOW

CURRENT INPUTS

WINDOW

VOLTAGE INPUTS

WINDOW

OPTIONS

MAXIMUM WIRE
TERMINAL SCREWS

WINDOW

WINDOW

WINDOW

WINDOW

12 AWG, 4mm, 75CCU WIRE ONLY


CURRENT /VOL T AGE INPUT S, POWER: 1.35NmT ORQUE
COMMUNICAT IONS, DIGIT AL PORT S: 0.90NmT ORQUE

WARNING

Any additional options


are indicated here.

HAZARDOUS VOLTAGE. CAN CAUSE DEATH,


SERIOUS INJURY OR PROPERTY DAMAGE.
MORE THAN ONE LIVE CIRCUIT. SEE DIAGRAM.
RESTRICTED USE TO QUALIFIED PERSONNEL.
SHORT ALL CURRENT TRANSFORMER
SECONDARIES BEFORE SERVICING.

The voltage input option is


indicated here. Do not connect
voltage levels that are greater
than what is stated here.

PRECAUTIONS FOR HIPOT/DIELECTRIC TEST

DONOT HIPOT /DIELECT RICT EST T HE DIGIT AL PORT S OR COMMUNICAT IONS T ERMINALS.
ALL OT HER T ERMINALS: MAXIMUM2000V FOR 1 MINUT E.

T his devicecomplies with Part 15 of theFCCRules. Operation is subject to


thefollowing two conditions: (1) this devicemay not causeharmful interference, and(2) this devicemust accept any interferencereceived, including
interferencethat may causeundesiredoperation.
LISTED
DIGITAL
POWER
MONITOR
20SJ

R LR57329

NRTL/C

U.S. PATENTS
5650936, 5736847
5828576, 6000034
OTHER PATENTS
PENDING

BY POWER
MEASUREMENT LTD.

Siemens Energy & Automation - PDS, Norcross GA, USA

This label appears on the


side of meters with the
Ethernet option.

1-800-427-2256

This label appears on the side


of meters with the internal
modem option.
Use USO C jack: RJ-11C
C om p lies with P art 68, FCC
R ules (N orth A m erica M odem ).

ETHER NET
ACT IVITY

C om p lies w ith C TR 21
(European M odem ).

L INK

FC C R egistration N um ber:
D H U C A N -27064-M D -E
R inger Equivalence:
0.6B

The serial number and


MAC address of the
device appear here.

Revision Date: October 25, 2002

RJ-45 connector

The RJ-11 or optional


captured wire
connection is here.

17

Field Service Considerations

Installation & Basic Setup Instructions

Meter Ordering Options


The options box on the meter label lists the codes for options that have been
ordered with the meter. The power supply option is reflected in the POWER
SUPPLY box. The relay expansion board, round adapter plate, and similar options
are ordered separately, and do not appear in the options box of the meter label.

Field Service Considerations


If the meter requires servicing or field upgrading, you may need to disconnect and
remove the meter from its mounting. The initial installation should be done in a
way which makes this as convenient as possible:

All phase voltage sense leads should be protected by breakers or fuses at their
source such that the meter can be safely disconnected.

A CT shorting block should be provided so that the meter current inputs can
be safely disconnected without open circuiting the CTs. The shorting block
should be wired so that protective relaying is not affected.

All wiring should be routed to allow easy removal of the connections to the
meter terminal strips and the meter itself.

If control relays are used with the external I/O modules, there should be a
bypass mechanism installed.

Terminal Strips
All connections to the meter are made to terminal strips at the back of the unit. On
the basic model meter, the terminal strips for phase voltage and current are barriertype, for which ring or spade terminals may be used to simplify connection.
The terminal strips for the digital inputs, digital outputs, the communications port
and the supply power inputs are all captured-wire type; they accept stripped wire
ends. The advantage to this is that these connectors can be unplugged first, making
it easier and safer to wire the connections.

Connecting the Base Unit Chassis Ground


C AUTION
Failure to properly connect the
meters chassis ground will void
the warranty.

The
terminal of the meter provides the chassis ground connection. This
terminal must be connected to earth ground. A good, low impedance chassis
ground connection is essential for the meter surge and transient protection
circuitry to function effectively. It should be made to the switchgear earth ground
using a dedicated AWG 14 (2.5 mm2) or larger wire to a point where there will be
no voltage error due to distribution voltage drops.
Do not rely on metal door hinges as a ground path. Ensure that the
nut is tightened down securely onto the ground wire.

18

terminal

Revision Date: October 25, 2002

Installation & Basic Setup Instructions

Connecting the Base Unit Power Supply

Connecting the Base Unit Power Supply


The meter requires a constant power supply to maintain monitoring, analysis, data
logging, control and communications operations. Powering the device from the
voltage source it is monitoring is not suitable for applications where these
operations must be maintained in the event of a power outage.
If the meter is used to perform control functions or monitor power quality and
power disruption events, an Uninterruptable Power Supply (UPS) should be used
to ensure constant supply power.

Standard Power Supply Range


The standard meter power supply can be powered from 95 to 240 VAC 10% (47
to 440 Hz) or 120 to 310 VDC 10%. Supply current can be as high as 0.2 Amp
(12W) if a Display unit is connected.
If an AC power supply is being used, connect the line supply wire to the L+
terminal and the neutral supply wire to the N- terminal. If a DC power supply is
being used, connect the positive supply wire to the L+ terminal and the negative
supply wire to the N- terminal.

20 to 60 VDC Power Supply Range


This power supply option has a working range of 20 to 60 VDC 10%. Supply
current can be as high as 0.6Amp (12W) if a Display unit is connected.

Protective Fuses
The meter is internally protected on the L/+ terminal by a 2A slow blow fuse. If
the power is supplied from a grounded source, installation of a 2A slow blow fuse
on the L/+ terminal is recommended. If power is supplied from an ungrounded
source, installation of 2A slow blow fuses on both L/+ and N/- terminals is
recommended.

Remote Modular Display Connection


C AUTION
Only use cable supplied by
Power Measurement to connect
the remote display unit.

Revision Date: October 25, 2002

The remote modular display (RMD) connects to the TRAN meter through a highdensity, male DB25 or DB26 connector. The 1.8 m (6 ft.) cable connects to the single
DB25 connector on the rear panel of the RMD. Hand-tighten the securing screws
on each cable connector. The chassis ground lug on the RMD must be properly
connected to the switchgear earth ground for the noise and surge protection
circuitry to function correctly.

19

Connecting the Phase Voltage Inputs

Installation & Basic Setup Instructions

Connecting the Phase Voltage Inputs


AWG 12 to 14 wire (2.5 to 4.0 mm2) is recommended for all phase voltage
connections. Phasing and polarity of the AC voltage inputs and their relationship
is critical to the correct operation of the unit. All phase voltage sense leads should
be protected by breakers or fuses at their source.

Voltage Input Specifications


Voltage input overload withstand rating is 1500 VAC RMS continuous and 3250
VAC for 1 second, non-recurring. Input impedance is greater-than 2 M.

Connection
Whether or not potential transformers (PTs) are required depends on the nature of
the system being monitored, voltage levels, and the type of connections you have
on your meter.
The meter supports 50 to 347 VAC L-N (87 to 600 VAC L-L) 3-phase systems. For
single-phase systems, the meter supports 50 to 300 VAC L-N (100 to 600 VAC L-L).
PTs are required for all systems with voltage levels greater than those above.

C AUTION
In cases where PTs are
required,
the
secondaries
should be fused.

Using Potential Transformers


The meter inputs can be used with PTs that have secondaries rated between 50
VAC and 347 VAC +25%.

V1 Input Connection
The meter uses the V1 input as the reference for frequency for all power and
energy related measurements. For any system configuration, the V1 input must be
connected to ensure accurate readings and correct operation of the meter. If the
voltage on V1 falls below 50 Volts, the meters accuracy could be affected.

NOTE
Note that Vref is left unconnected in Direct Delta connections refer to 3-Wire Delta
Direct
Connection
on
page 25.

20

Voltage Reference (Vref) Input Connection


The voltage reference terminal, Vref, of the meter serves as the zero voltage
reference for voltage readings. A good, low impedance Vref connection is essential
for accurate measurement. It should be made using a dedicated 14 gauge wire to a
point where there will be no voltage error due to distribution voltage drops.

Revision Date: October 25, 2002

Installation & Basic Setup Instructions

Connecting the Phase Current Inputs

Connecting the Phase Current Inputs


The meter uses CTs to sense the current in each phase of the power feed. AWG 12
to 14 (2.5 to 4.0 mm2) is recommended for all phase current connections. CTs
should be connected to the device via a shorting block or test block to facilitate the
safe connection and disconnection of the CTs.

Current Input Specifications

NOTE
Refer to the ION 7330 Users
Guide for Revenue Metering
CT and PT selection.

Specification

Value

Overload

20 Amps continuous, 500 Amps for 1 second, non-recurring

Burden

0.0625 VA @ 10 Amps

Using Current Transformers


The meter is compatible with CTs that have 5 Amp nominal, 10 Amp full-scale
secondaries. The current input ratings of all phase inputs are equivalent.
The CT primary rating is normally selected to be equal to the current rating of the
power feed protection device. However, if the peak anticipated load is much less
than the rated system capacity, you can improve accuracy and resolution by
selecting a lower rated CT. In this case, the CT size should be the maximum
expected peak current, rounded up to the nearest standard CT size.
The CT secondary should have a burden capacity greater than 3 VA. The length of
the CT cabling should be minimized, because long cabling contributes to the
burden on the CT secondary. Also, the CT burden rating must exceed the
combined burden of the ION 7330 plus cabling plus any other connected devices
(burden is the amount of load being fed by the CT, measured in Volt-Amps).
Overall accuracy depends on the combined accuracies of the meter, the CT, and the
PTs (if used).

Revision Date: October 25, 2002

21

4-Wire Wye, 3-Element Direct Connection Diagram

Installation & Basic Setup Instructions

4-Wire Wye, 3-Element Direct Connection Diagram


LINE
A B C

NOTE

Meter

Fuses

2A

The meter senses the line-toneutral (or ground) voltage and


current for each phase, creating
an equivalent 3 element metering configuration.
VOLTS MODE should be set to
4W-WYE.

V1

V1

V2

V2

V3

V3

Vref

CT Shorting Switch
or Test Block

I11

CTs

I1

I12
I2

I21
I22

I3

I31
I32
Export

Switchgear
Chassis
Ground

Import

2 A slow-blow

Supply Power

(dependent on equipped
power supply option)

LOAD

2 A slow-blow

Required if power is supplied from


an ungrounded source (i.e. L-L voltage)

L /+
N/-

+
_

4-Wire Wye, 3-Element, 3 PT Connection Diagram


LINE
A B C

NOTE
PTs must be used for 4-wire Wye
systems with voltages over 347
VAC line-to-neutral / 600 VAC
Line-to-line. Both the PT primary
and secondary must be wired in
a WYE (star) configuration. PT
primary and secondary circuits
should be protected by breakers
or fuses at their source. Wiring
must be exactly as shown for correct operation.

Fuses

PTs

Meter

Fuses
2A

V1

V1

V2

V2

V3

V3

Vref

CT Shorting Switch
or Test Block
CTs

I11

I1

I12
I21

VOLTS MODE should be set to


4W-WYE.

I2

I22
I31

I3

I32
Export

Import
LOAD

Switchgear
Chassis
Ground
2 A slow-blow

Supply Power

(dependent on equipped
power supply option)

2 A slow-blow

Required if power is supplied from


an ungrounded source (i.e. L-L voltage)

22

L /+
N/-

+
_

Revision Date: October 25, 2002

Installation & Basic Setup Instructions

4-Wire Wye, 2-Element, 2 PT Connection Diagram

4-Wire Wye, 2-Element, 2 PT Connection Diagram


LINE

NOTE

A B C N

This
2-element
scheme
requires only 2 PTs. In this configuration, the phase B voltage
displayed by the meter is derived
from the phase A and C voltages. If the voltages are unbalanced, the power readings may
not meet the meters accuracy
specifications

Fuses

Meter

Fuses

PTs

2A

V2

V2

V3

V3

I1

I11
I12
I21
I22
I31
I32

VOLTS MODE should be set to


3W-WYE.

I2
I3

Switchgear
Chassis Ground

Export
Import

LOAD

V1

Vref

CT Shorting Switch
or Test Block

CTs

V1

Supply Power

(dependent on equipped
power supply option)

2 A slow-blow
2 A slow-blow

L /+
N/-

+
_

Required if power is supplied from


an ungrounded source (i.e. L-L voltage)

3-Wire Grounded Wye, 3-Element Direct Connection Diagram


LINE

NOTE
When the common or star point
of a 3-wire Wye system is
grounded, the meter may be
connected directly without the
use of PTs, provided the phase
voltages are within the device's
range.

The line transformer star point


must be connected to the Vref
terminal for this configuration to
operate properly

A B C

2A

V1

V1

V2

V2

V3

V3

Vref

VOLTS MODE should be set to


4W-WYE.

CT Shorting Switch
or Test Block

CTs

Export
Import

LOAD

Revision Date: October 25, 2002

Meter

Fuses

I11
I12
I21
I22
I31
I32

I1
I2
I3

Switchgear
Chassis Ground
Supply Power

(dependent on equipped
power supply option)

2 A slow-blow
2 A slow-blow

L /+
N/-

+
_

Required if power is supplied from


an ungrounded source (i.e. L-L voltage)

23

3-Wire Delta, 2-Element, 2 PT & 3 CT Connection Diagram

Installation & Basic Setup Instructions

3-Wire Delta, 2-Element, 2 PT & 3 CT Connection Diagram


LINE

NOTE

A B C

The meter requires PTs for


ungrounded 3-wire
systems
above 600 V. In this configuration, the meter senses the line-toline voltages between each of
the phases.
VOLTS MODE should be set to
DELTA.

Meter

Fuses

Fuses

2A

PTs

Export

V1

V2

V2

V3

V3

Vref

CT Shorting Switch
or Test Block

CTs

V1

I11
I12
I21
I22
I31
I32

I1
I2
I3

Switchgear
Chassis Ground

Import

LOAD

2 A slow-blow

Supply Power

(dependent on equipped
power supply option)

2 A slow-blow

Required if power is supplied from


an ungrounded source (i.e. L-L voltage)

L /+
N/-

+
_

3-Wire Delta, 2-Element, 2 PT & 2 CT Connection Diagram


LINE

NOTE

A B C

The meter requires PTs for


ungrounded 3-wire
systems
above 600 V. In this configuration, the meter senses the line-toline voltages between each of
the phases.
VOLTS MODE should be set to
DELTA.

2A

PTs

CTs

Import

LOAD

V1

V1

V2

V2

V3

V3

Vref

CT Shorting Switch
or Test Block

Export

I11
I12
I21
I22
I31
I32

I1

L /+

+
_

I2
I3

Switchgear
Chassis Ground

Supply Power

(dependent on equipped
power supply option)

Required if power is supplied from


an ungrounded source (i.e. L-L voltage)

24

Meter

Fuses

Fuses

2 A slow-blow
2 A slow-blow

N/-

Revision Date: October 25, 2002

Installation & Basic Setup Instructions

3-Wire Delta Direct Connection

3-Wire Delta Direct Connection


LINE

NOTE

2 Amp

The meter supports Direct Delta


connection to power systems up to
600 V line-to-line. With the meter's
Volts Mode set to Direct Delta, you
can connect the meter to a 3-wire
system without using PTs.
Volts Mode must be set to DIRECT
DELTA

Meter

Fuses

A B C

CT Shorting Switch
or Test Block

CTs

Export

DO NOT CONNECT

V1

V1

V2

V2

V3

V3

Vref
I11
I12
I21
I22
I31
I32

I1
I2
I3

Switchgear
Chassis Ground

Import

LOAD

Supply Power

(dependent on equipped
power supply option)

2 A slow-blow
2 A slow-blow

L /+
N/-

+
_

Required if power is supplied from


an ungrounded source (i.e. L-L voltage)

Single Phase Connection Diagram


LINE

NOTE

A B

2A

Connect the two voltage phases


(each at 180 degrees with respect to
each other) to the V1 and V2 inputs
of the meter, and the outputs of the
two corresponding CTs to the I1 and
I2 input pairs. V3, I31 and I32 are
unused and should be grounded.
VOLTS MODE should be set to SINGLE.

Export

LOAD

V1

V2

V2

V3

V3

I11
I12
I21
I22
I31
I32

CTs

Import

V1

Vref

CT Shorting Switch
or Test Block

C AUTION
For this configuration ONLY, the
208 VAC line-to-line voltage inputs
can be used with 240 VAC line-toline systems. Contact Power Measurement Technical Services if you
intend to connect to a single phase
system that differs from that shown
here.

Meter

Fuses

I1
I2
I3

Switchgear
Chassis Ground
Supply Power

(dependent on equipped
power supply option)

2 A slow-blow
2 A slow-blow

L /+ +
_
N/-

Required if power is supplied from


an ungrounded source (i.e. L-L voltage)

Revision Date: October 25, 2002

25

I/O Connections

Installation & Basic Setup Instructions

I/O Connections
I/O connections to the meter are made via captured-wire terminals on the meter.
Use a wire size that is appropriate for your application and complies with local
electrical codes. Once wiring is complete, plug the connector back into the unit.

Digital Outputs
The meter provides four digital output ports that are suitable for controlling
external relays. The digital outputs can deliver a continuous signal or pulse and are
assigned and configured via ION Digital Output modules, Pulser modules, or
Calibration Pulser modules (Refer to the ION 7330 User's Guide).
Digital Outputs

V+ (maximum 30V)
Relays

D1
D2

Internal Circuit
C (+ )

D3
D1

D4

Relay Application Precautions

C AUTION
Only use Power Measurement
approved external relays with
the meter digital outputs. Contact Power Measurement for
complete information regarding relay specifications and
applications.

In applications where the digital output devices are used to perform critical
equipment control operations (for example, breaker trip, etc.):
1.

Use intermediate mechanism which allows relay control to be completely


disabled for commissioning and servicing (for example, firmware upgrades).

2.

Anytime the meter has powered down and powered back up, test the digital
outputs of the meter to ensure that all your control condition(s) are occurring
as expected.

When you have verified all control operations, relay control of the external
equipment can be enabled.

Digital Inputs
The meter supports four digital inputs. These can be used for monitoring the
condition of an external contact, or for pulse counting applications.
Digital Inputs
S1

Optically coupled
solid state relay
30 VDC
Internal
Supply

S2
S1

S3

C (+ )

S4

External Dry
Contacts

Polarity
for SSR
Contact
shown.

Internal Circuit

26

Revision Date: October 25, 2002

Installation & Basic Setup Instructions

I/O Connections

Analog Input Connections


Two types of analog input ports are available when you order a meter (refer to
your meters label to determine what type you ordered):
0 20 mA Analog Input (scalable to 4-20 mA)
Input impedance of 25
0 1 mA Analog Input
Input impedance of 475
The accuracy of these analog inputs is 0.3% of full-scale.
Connections are made via Phoenix connectors on the rear of the meter; refer to the
diagram on page 11 for port locations.
ANALOG INPUT PORTS
+ AI1 -

Analog Source
(Voltage / Current)

Out
In

+
_

The analog input ports are controlled and configured by ION Analog Input
modules; refer to the ION 7330 Users Guide for details.

Analog Output Connections


This ordering option provides 4 analog outputs that can deliver a continuous DC
signal. Two varieties are available:
0 20 mA Analog Output (scalable to 4 20 mA)
Capable of driving up to 500
0 1 mA Analog Output
Capable of driving up to 10 k
The accuracy of these outputs is 0.3% of full scale.
Connections to the Analog Output ports are made via Phoenix connectors on the
rear of the meter; refer to the diagram on page 11 for port locations. Note that there
is one common terminal for all of the Analog Outputs.
The analog output ports are controlled and configured by ION Analog Output
modules; refer to the ION 7330 Users Guide for details.

Revision Date: October 25, 2002

27

Communications Connections

Installation & Basic Setup Instructions

Communications Connections
The basic model meter has three serial communication ports: an RS-485 port on
COM1, another RS-485 port on COM2, and an Infrared port on COM3. Optional
ports include an internal modem or a 10 Base-T Ethernet communication port.
Refer to the diagrams starting on page 9 for connection specifications.

RS-485 Connections
The communication card is designed with optical coupling that provides full
isolation between the RS-485 communication lines and the meter internal circuitry.
This circuitry provides protection from common mode voltages and incorrect
connection. All inputs pass the ANSI/IEEE C37.90-1989 surge withstand and fast
transient tests.
Connection
The communications terminal strip on the rear of the meter shows two
communication ports: COM1 and COM2. Terminal functions include:
Marking

Terminal Function

SH

RS-485 Shield (electrically connected to chassis ground)

RS-485 Data Plus

RS-485 Data Minus

Up to 32 devices can be connected on a single RS-485 bus. Use a good quality


shielded twisted pair cable for each RS-485 bus, AWG 22 (0.5 mm2) or larger. The
overall length of the RS-485 cable connecting all devices cannot exceed 4000 ft.
(1219 m). The RS-485 bus may be configured in straight-line or loop topologies.

Straight Line Topology

Loop Topology

Shield

RS-232 to
RS-485
Converter

Terminal
Strip

Termination
Resistor

28

Revision Date: October 25, 2002

Installation & Basic Setup Instructions

Infrared Connection

General Bus Wiring Considerations


Devices connected on the bus, including the meter, converter(s) and other
instrumentation, must be wired as follows:

C AUTION
Do not connect ground to the
shield at both ends of a segment. Doing so allows ground
loop currents to flow in the
shield, passing noise into the
communications cable.

The shield of each segment of the RS-485 cable must be connected to ground at
one end only.

Isolate cables as much as possible from sources of electrical noise.

Use an intermediate terminal strip to connect each device to the bus. This
allows for easy removal of a device for servicing if necessary.

Install a Watt termination resistor (RT) between the (+) and (-) terminals of
the device at each end point of a straight-line bus. The resistor should match
the nominal impedance of the RS-485 cable (typically 120 ohms consult the
manufacturers documentation for the cables impedance value).

RS-485 Connection Methods to Avoid


Any Device connection that causes a branch in the main RS-485 bus should be
avoided. This includes star and tee (T) methods. These wiring methods cause signal
reflections that may cause interference. At any connection point on the RS-485
bus, no more than two cables should be connected. This includes connection
points on instruments, converters, and terminal strips. Following this guideline
ensures that both star and tee connections are avoided.

Infrared Connection
The infrared serial communications port can be used for energy pulsing or
communication with Power Measurement power monitoring software. This port
is compatible with an ANSI C12.13 Type II magnetic optical communications
coupler.

Ethernet Connections

Pin
Pin
Pin
Pin

1 2 3 4 5 6 7 8

R J4 5

10Base-T Ethernet connections are made via the RJ45 modular port on the left side
of the unit. Use high quality Category 3 or 5 UTP (CAT 5 unshielded twisted pair
recommended) cable with a male RJ45 modular connector for connection to the
10Base-T port. Specifications for the Ethernet ports are as follows:

1: Transmit Data +
2: Transmit Data 3: Receive Data 6: Receive Data +

Revision Date: October 25, 2002

Specification

Value

Type (10 Base-T)

IEEE 802.3 10Base-T for 10 Mbps base band CSMA/CD LANs

Data Rate

10 Mbps

Supported Protocols

ION, Modbus RTU*, Modbus/TCP*

Isolation

Transformer isolated to 1500 VAC RMS

The unit ID for Modbus RTU and Modbus/TCP over Ethernet is 100.

29

Internal Modem Connections

Installation & Basic Setup Instructions

Ethernet TCP/IP Service Ports


Connect to the following TCP/IP Service Ports for communications over Ethernet.

ION: Port 7700

Modbus RTU: Port 7701

Modbus/TCP: Port 502

EtherGate connections through COM2: Port 7802

The meter supports a single connection at a time, to one of these three IP Service
Ports: ION (Port 7700), Modbus/TCP (Port 502), or Modbus RTU (Port 7701). At
the same time, connections to Ethergate (Port 7802), WebMeter, and MeterM@il
can be made.

Wiring EtherGate Connections to COM2

NOTE

EtherGate allows the meter to act as a protocol independent gateway, transferring


data between an Ethernet network and an RS-485 loop of devices on COM2.

Each device on the RS-485


loop must have a unique Unit
ID number. All devices must
operate at the same baud rate.

ION 7330 with


Ethernet Port
EtherGate connections - Do
not connect a workstation with
ION software or other master
device to COM2

Workstation with ION


software is located on
the Ethernet LAN

RS-485 loop

Refer to the RS-485 wiring guidelines when connecting one or more devices to the
meter COM2 port. Port 7802 is used for EtherGate communications. Refer to the
ION 7330 Users Guide to learn how to configure the ports.

Internal Modem Connections

Pin 3: Ring
Pin 4: Tip

30

1 2 3 4 5 6

R J1 1

Connection to the internal modem is made via the RJ-11 jack, or two captured wire
connectors, located on the right side of the meter. Connect the meter to the
telephone network with an FCC Part 68 compliant telephone cord (that has two
male RJ-11 plugs).
If you have the captured wire connector option, connect the meter to the telephone
system with the (bare wire to RJ-11) cable provided. If you have the CTR-21
compliant internal modem option, you may also require an adaptor to interface
with your regional telephone jack.

Revision Date: October 25, 2002

Installation & Basic Setup Instructions

Internal Modem Connections

Wiring ModemGate Connections to COM1

NOTE

ModemGate allows the ION 7330 meter to act as a communications gateway


between the meters internal modem and an RS-485 chain (loop or straight line) of
devices connected to COM1.

Each device on the RS-485


loop must have a unique Unit
ID number. All devices must
operate at the same baud rate.

Meter with internal


modem

Workstation with
IION software
and modem

Everything in the dashed line


appears in the ION software
modem site

R S -4 8 5 lo o p

ModemGate connections
- do not connect
workstation with ION
software or other master
device to COM1

Wire an RS-485 connection between one or more meters and COM1 of the
ION 7330 meter according to the wiring guidelines presented in RS-485
Connections on page 28. Refer to the Users Guide to learn how to configure the
ports.

NOTE
The internal modem option is hardwired to COM1. If you are using ModemGate, then any meter with an
internal modem that will reside on the serial loop must connect to the serial loop using COM2. If COM1
is used, then the two modems (gated meter internal modem and serially looped meter internal modem)
conflict during communication.

Revision Date: October 25, 2002

31

Basic Setup

Installation & Basic Setup Instructions

Basic Setup
Before the meter can operate and communicate correctly, the meters Power Meter
module and Communications modules must be properly configured. These
modules control how the meter interprets the power system it is connected to, and
how it communicates with connected networks or workstations.

NOTE
Refer to Power Meter Module
Settings and Communications
Module Settings on page 34 for
default settings.

If you need to change the meter default settings, use the meters front panel to
perform basic setup you may not be able to configure the meter through
communications if the Communications modules are not properly set. The meters
front panel has a Quick Setup menu that displays the setup registers you will need
to modify. The changes to these setup registers are essential to the proper
operation of the meter.

Changing Meter Settings Using the Front Panel


NOTE
The Diagnostics menu provides information to assist with
meter installation and troubleshooting.

The three buttons are used to navigate the on-screen menus and edit setup
registers. While the device is displaying data, the up and down buttons scroll
through the different display screens.

Use the arrow


buttons to move
through menus.

Press the round button to


access the Setup menu,
and make a selection.

To access the Quick Setup menu, press the round button twice while the meter is
displaying power system data. Scroll down the Setup menu and select QUICK
SETUP (see Navigating Menus below).
The Quick Setup menu displays settings for the Power Meter, Communications,
and Sag/Swell modules; details about each setting in the Quick Setup menu are
described below. Use the arrow buttons to scroll the list of registers until you
highlight the setting you want to change. Press the round button to edit the value
of the register.
Change the value of the register using the arrow buttons either by selecting a new
value from a menu, or changing the digits of a number (see Editing Registers
below). Press the round button to save the new setting to the register.

32

Revision Date: October 25, 2002

Installation & Basic Setup Instructions

Changing Meter Settings Using the Front Panel

Once you make a change to any setup register, the meter will prompt you for a
password (see Password Security below). Once you have entered the password,
confirm the change of the register by selecting YES when prompted.

Navigating Menus
Each menu has a title displayed at the top of the display screen and menu items
displayed below the title. Use the arrow buttons to scroll through the menu items.
To select an item that is highlighted, press the round button. To return to the
previous screen, select RETURN. Return to the data display screens by repeatedly
selecting RETURN.

Editing Registers
To edit a value of a register, navigate the registers using the arrow keys until the
register you want is highlighted, then press the round button. The register will
appear in one of two ways: as a number, or as an option selected from a menu.
Once you have entered the password (if required), a YES or NO verification screen
appears showing the new value of the register. Select YES to change the value of the
setup register; select NO to return to the previous screen without changing the
value.
Numeric Registers
Use the arrow buttons to change the value of the digit above the
cursor.
Change the position of the cursor by holding down an arrow key for about one
second. Holding the up arrow button moves the cursor left one position, and
holding the right arrow button moves the cursor right one position. Once you have
the value you want, press the round button.
Enumerated Registers
Some registers are displayed as a menu of options. The current value of the register
will be displayed in the list with an asterix (*) on either side of it. Use the arrow
buttons to highlight the setting you want, and press the round button.

Password Security
The password is required when you make a change to a register. Once you have
entered a valid password, you can make multiple register changes. The password
is factory set at 00000 (5 zeros). Press the round button when you have entered
the correct password.

Revision Date: October 25, 2002

33

Power Meter Module Settings

Installation & Basic Setup Instructions

Power Meter Module Settings


The Power Meter module must reflect your power system configuration for the
meter to measure and calculate data properly. The factory defaults for the Power
Meter module are as follows:
Setup Register

Default Value

Description

Volts Mode

4W-WYE

The power systems configuration WYE, DELTA, etc.

PT Prim

347

The Potential Transformers primary winding voltage rating

PT Sec

347

The Potential Transformers secondary winding voltage rating

CT Prim

The Current Transformers primary winding current rating

CT Sec

The Current Transformers secondary winding current rating

V1 Polarity

NORMAL

The polarity of the Potential Transformer on V1

V2 Polarity

NORMAL

The polarity of the Potential Transformer on V2

V3 Polarity

NORMAL

The polarity of the Potential Transformer on V3

I1 Polarity

NORMAL

The polarity of the Current Transformer on I1

I2 Polarity

NORMAL

The polarity of the Current Transformer on I2

I3 Polarity

NORMAL

The polarity of the Current Transformer on I3

Communications Module Settings


NOTE
Ensure that every meter on an
RS-485 network has a unique
Unit ID number.

The Communications modules control how the meter communicates with other
devices and with a computer running ION software. It is important that these
settings are correct, or your meter may not be able to communicate with other
devices in your network.
Comm 1 Setup Menu
The settings for the RS-485 port on COM1 are as follows:
Setup Registers

Factory Default

Description

CM1 Unit ID

From serial number*

The Unit ID for COM1 RS-485 port. Every meter on an


RS-485 network must have a unique Unit ID number

CM1 Baud Rate**

9600

The data rate, in bits per second, for the COM1 RS-485
serial port

CM1 Protocol

ION

The communications protocol for the COM1 RS-485


serial port

The factory set Unit ID for this port is based on the serial number of the meter. For example: Serial number: PB-0009A263-10; Unit ID: 9263.

** All devices connected to the COM1 port must communicate at the same baud rate as
this port.

34

Revision Date: October 25, 2002

Installation & Basic Setup Instructions

Communications Module Settings

Comm 2 Setup Menu


The settings for the RS-485 port on COM2 are as follows:
Setup Registers

Factory Default

Description

CM2 Unit ID

From serial number (see


Comm 1 Setup Menu above)

The Unit ID for COM2 RS-485 port. Every meter on an RS-485


network must have a unique Unit ID number.

CM2 Baud Rate**

9600

The data rate, in bits per second, for the COM2 RS-485 serial port

CM2 Protocol

ION

The communications protocol for the COM2 RS-485 serial port

** All devices connected to the COM2 port must communicate at the same baud rate as
this port.

Infrared COM Setup Menu


The settings for the infrared port on COM3 are as follows:
Setup Registers

Factory Default

Description

IR1 Unit ID

From serial number (see


Comm 1 Setup Menu above)

The Unit ID for the Infrared port

IR1 Baud Rate

9600

The data rate, in bits per second, for the Infrared port

IR1 Protocol

ION

The communications protocol for the Infrared port

Ethernet Setup Menu


The settings for the 10Base-T Ethernet port are as follows:
Setup Registers

Factory Default

Description

ETH1 IP Address

none

The Network IP Address of the meter - see your Network


Administrator

ETH1 Subnet Mask

none

Used if subnetting applies to your network- see your Network


Administrator

ETH1 Gateway

none

Used in multiple network configurations- see your Network


Administrator

ETH1 SMTP Server

none

Sets the IP Address for the SMTP Mail Server that is configured to
forward mail from the meter to the final destination

ETH1 SMTP Connection Timeout

60 seconds

Sets the minimum time that the meter waits for a connection to
an SMTP server

ETH1 Webserver Config Access

Enabled

Enables configuration of the meter with a web browser

Refer to Ethernet TCP/IP Service Ports on page 30 for TCP/IP port settings.
To disable/enable the configuration of the meter with a web browser, set the
Ethernet module Webserver Config Access register through the meters front
panel. You can also set this module register with Designer software. Refer to the
technical note ION WebMeters.
It is mandatory that the SMTP server is set up for the meter to send email. For
information on meter email, refer to the technical note ION MeterM@il.

Revision Date: October 25, 2002

35

Verifying Meter Operation

Installation & Basic Setup Instructions

Verifying Meter Operation


Once you have wired the device, and have performed basic setup, observe the data
display screens to ensure the power system data is as expected. The standard meter
has two LEDs to help verify proper operation and communications of the device.
The L1 and L2 LEDs are located on the meter backplate (refer to the diagram in
Base Unit Wiring Connections on page 9).

L1 is factory-configured to pulse once for every 1.8 Wh of energy measured.

L2 blinks slowly to indicate CPU operation. It blinks rapidly to indicate communications through one of its serial ports. If the L2 LED does not blink once
the meter is installed, contact Technical Services.

The meter also includes Diagnostics screens to help with troubleshooting. From the
front panel Setup menu, select Diagnostics.

Verifying Ethernet Communications


Two LEDs, Activity and Link, are next to the Ethernet port on the side of the meter.

LINK remains on while an Ethernet carrier is present; if this LED is off, the Ethernet connection cannot be established.

ACTIVITY blinks to indicate Ethernet traffic.

Upgrading Firmware
NOTE
During an upgrade from v270
firmware or greater, the meter
L2 LED functions as if in normal
mode. To learn how the L2 LED
functions, refer to Verifying
Meter Operation on page 36.

36

Use Power Measurements ION software to upgrade the firmware on your meter
and/or Ethernet card. New versions of firmware are available from Power
Measurements website: www.pwrm.com.
For information on how to upgrade your device firmware, refer to the technical
note Upgrading ION Device Firmware.

Revision Date: October 25, 2002

MRP# 70000-0134-10
Revision Date: October 25, 2002

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