Controlador Bijur Delimon SC400

Operators Manual
SC400
Lubrication Controller
35979R18/11
SC400 Lubrication Control
Table of Contents
GENERAL....................................................................................................................................3
SAFETY.......................................................................................................................................3
APPLICATION..............................................................................................................................4
TECHNICALDATA.......................................................................................................................5
PROGRAMMINGRANGES..........................................................................................................5
DIMENSIONSANDMOUNTING..................................................................................................5
WIRING:QUICKGUIDE...............................................................................................................6
WIRING:SC400POWER.............................................................................................................7
WIRING:VALVEAANDVALVEBOUTPUTS................................................................................8
WIRING:AUTOFILLPUMPOUTPUT...........................................................................................8
WIRING:INPUTS(GENERAL)......................................................................................................8
WIRING:INPUT(DETAILS)........................................................................................................10
WIRING:FAULTSIGNALS..........................................................................................................10
PROGRAMMING:FIRSTTIMESTARTUP/SYSTEMSETUP.........................................................11
PROGRAMMING:ENGINEERINGPARAMETERS.......................................................................11
ADVANCEDFUNCTIONS...........................................................................................................13
PROGRAMMINGMODEOPERATORLEVEL(TIMINGSETUP)...................................................13
PROGRAMMINGSINGLELINEPROGRESSIVE...........................................................................13
PROGRAMMINGSINGLELINEINJECTORS................................................................................15
PROGRAMMINGDUALLINEHYDRAULIC.................................................................................16
PROGRAMMINGDUALLINEELECTRIC.....................................................................................18
PROGRAMMINGCONTINUOUS...............................................................................................20
SYSTEMMESSAGES..................................................................................................................20
WARNINGCONDITIONS...........................................................................................................20
FAULTCONDITIONS.................................................................................................................21
APPENDIX:SYSTEMEXAMPLES................................................................................................22
TECHDATASHEETLIST.............................................................................................................24
SERVICEPARTS.........................................................................................................................24
BIJURDELIMONINTERNATIONAL
(252)5276001
LOCAL
(800)2271063
TOLLFREE
(252)5279232
FAX
WWW.BIJURDELIMON.COM
2100GatewayCentreBlvd.,Suite109
Morrisville,NC27560
35979R18/11
35979R18/11
In case of safety instructions which, if not observed, may

causedamagetothemachineanditsfunction,
GENERAL
Prior to start up, we recommend reading these operating
instructions carefully. We do not assume any liability for
damages and operating issues resulting from failing to
followtheseoperatinginstructions.
Any use beyond the applications described in these

operatinginstructionsisconsideredtobenotinaccordance
with the products intended purpose. The manufacturer is
nottobeheldresponsibleforanydamagesresultingfrom
this:theuseralonebearsthecorrespondingrisk.
Astofiguresandindicationsintheseoperatinginstructions
wereservetherighttomaketechnicalchangeswhichmight
becomenecessaryforimprovements.
The copyright on these operating instructions is kept

reservedbythecompanyBIJURDELIMON.Theseoperating
instructions are intended for the erecting, operating and
supervising personnel. They contain regulations and
drawings of technical nature which must not completely
orpartiallybedistributednorusednorcommunicatedto
otherswithoutauthorization.
theword
isinserted.
Instructionsthataredirectlyattachedtothemachinemust
be observed at all events and maintained in a fully legible
condition.
Note: There is an increased skid risk in case of
spilled/leaked out lubricants. They are to be removed,
properlyandimmediately.
Safety sign according to DIN 4844,

warningaboutskidrisk.
Personnel qualification and training

The operating, maintaining, inspecting and erecting
personnelmusthavetheappropriatequalificationforsuch
work. The scope of responsibility, competence and
supervision of the personnel shall to be regulated by the
user. If the personnel do not have the necessary
knowledge, they must be trained and given instructions.
This can be assisted, if necessary, by the
manufacturer/supplier on behalf of the user of the
machine. Furthermore, the user shall make sure that the
contentsoftheoperatinginstructionsarefullyunderstood
bythepersonnel.
SAFETY
These operating instructions contain fundamental
instructions which are to be observed during erection,
operation and maintenance. Therefore it is absolutely
necessary for the installer and the competent qualified
staff/user to read these operating instructions before
installation and startup. The operating instructions must
be available at all times at the place of use of the
machine/system.
Not only the general safety instructions stated under this

mainpointsafetyaretobeobserved,butalsotheother
specific safety instructions stated under the other main
points.
Dangers in case of nonobservance of the

safety instructions
Thenonobservanceofthesafetyinstructionsmayresultin
hazards to persons, to the environment and to the
machine.Thenonobservanceofthesafetyinstructionsmay
lead to the loss of any claims for damages. In detail, the
nonobservance may for instance lead to the following
hazards:
Failure of important functions of the

machine/system
Failure of prescribed methods for maintenance

andrepair
Hazard to persons by electrical, mechanical and

chemicalinfluences
Hazard to the environment by the leakage of

dangeroussubstances
Identification of safety warnings in the

operating instructions
The safety warnings contained in these operating
instructions which, if not observed, may cause dangers to
people,arespeciallymarkedwithgeneraldangersymbols
safety symbol according to DIN 4844,

warningaboutadangerspot,
safety symbol according to DIN 4844,

warning about dangerous electric
voltage.
Safety conscious working

The safety instructions stated in these operating
instructions, the existing national regulations related to
accident prevention, as well as possible internal working,
operatingandsafetyrulesoftheuseraretobeobserved.
35979R18/11
Safety instructions for the

user/operator
Unauthorized conversion and

manufacture of spare parts
Conversion or modifications to the machine are only
permitted when agreed to by the manufacturer. Original
sparepartsandaccessoriesauthorizedbythemanufacturer
serve to ensure safety. The use of other parts may render
theliabilityforconsequentiallossesnullandvoid.
If hot or cold machine parts lead to dangers,

thesepartsshallbeprotectedagainsttouch.
Protection against touch for moving parts (e. g.
coupling) must not be removed when the
machineisinoperation.
Leakages (e. g. from the shaft seal) of hazardous
goodstobedelivered(e.g.explosive,toxic,hot)
aretoberemovedinsuchawaythatthereisno
danger to persons and environment. Legal rules
aretobeobserved..
Hazards caused by electrical power are to be
excluded (for details, please refer to local, state
andfederalregulations).
Unacceptable modes of operation

The operational reliability of the machine supplied is only
guaranteed if the machine is used in accordance with its
intended purposes as per APPLICATION section of these
operating instructions. The limiting values specified in the
datasheetshallnotbeexceeded.
APPLICATION
Safety instructions for maintenance,

inspection and installation work
TheSC400isafullfeaturedlubricationcontrol,operatingin
anyoffive(5)modes:
SeriesProgressive
SinglineInjector
Dualine(HydraulicReversingValve)
Dualine(ElectricReversingValve)
Continuous
Primaryfeaturesinclude:
Spraysystemsupport
Automaticfillpumpcontrol
Four(4)languagessupported
Two(2)zonesupport(notavailableforDLelectric
orSpraysystems)
The user shall take care that all the maintenance,

inspection and installation work is executed by authorized
and qualified skilled personnel who have informed
themselves adequately by thoroughly studying these
operatinginstructions.
Installation, operation, and maintenance personnel shall

conform to Federal, State, Local and internal safety
regulations.
Pumps or pump systems that deliver media being

hazardoustohealthshallbedecontaminated.
Immediately after completion of the work, all safety and

protective equipments shall be reinstalled and/or
reactivated.
Advice: When working with compressed air, hydraulics, or

electricity,wearPersonalProtectiveEquipment(PPE).
(DIN4844Usebreathingmask)
(DIN4844Usebreathingmask)
(DIN 4844 Pull mains cord before

opening)
(DIN4844Deenergizebeforework)
Before recommissioning, observe the points stated in

sectioninitialstartup.
35979R18/11
TECHNICAL DATA
InputVoltage
CurrentConsumption
PumpOutputRatings
ValveAandValveBOutputRating
EnclosureRating
AmbientTemperatureRange(Operation)
Fault/WarningOutputs
Vibration
PermanentMemory
FaultRelayContacts
Availablecurrent
NetWeight
85to265VAC,50/60Hz
80maat115VAC(lessload),40maat230VAC(lessload)
8amp(85to265VAC)
8amp(85to265VAC),Combinedtotalnottoexceed12A
IP56
14Fto131F(10Cto55C)
5amp
2g atresonant(3axis)
FLASH
5Amp
500mA@24VDC
5lb
PROGRAMMING RANGES
LubeCompletion
IdlePeriod
CyclicPumping
CycleCounts
Time(HH:MM:SS)
Purgetime(MM:SS)
ReversingValveHoldTime(MM:SS)
Time(DD.HH:MM:SS)
MachineCycleCounts
MachineWatchdogTimer(MM:SS)
CycleMonitorTime(HH:MM:SS)
Overcount
PulseOnTime
PulseOffTime
1to999
00:00:01to23:59:59
00:01to59:59
00:01to59:59
00.00:00:01to99.23:59:59
1to999,999
OFF,00:01to59:59
00:00:01to23:59:59
OFF,1to9
1to59Seconds
1to59Seconds
DIMENSIONS AND MOUNTING

INTERNALMOUNTING
EXTERNALMOUNTING
35979R18/11
WIRING: QUICK GUIDE
35979R18/11
WIRING: SC400 POWER

TheSC400ispoweredthroughpins1and2.Thecontrolshouldbeproperlygroundedatpin3andatthegroundingpointon
thebackpanel.
ShockHazard:DisconnectPowerfromcontrolpriortoanywiringormaintenance.
SC400MAINPOWERconnection
FUSES
Therearefour(4)fuseslocatedontheSC400controlboard.
F1FuseforL1(incomingpower).(part#37317)
F2FuseforL2(incomingpower).(part#37317)
F3ProtectsSC400internalcircuitry.(part#37316)
F4Fusefor24VDCpowersupply(part#37315)
F3
F2
F1
ACFUSELOCATIONS
F4
DCFUSELOCATION
SC400POWERCIRCUITRYand
FUSEDIAGRAM
35979R18/11
WIRING: VALVE A AND VALVE B OUTPUTS

ValveAandValveBaremultifunctionoutputs.Theoperationoftheseoutputsdependsupon
themodeofoperation:ConnectthesystemsvalvestosolenoidstoValveA(pins6and7)and
toValveB(pins8and9).Thetableindicateswherevalvesconnect,forvarioussystemtypes.
ValveA
ValveB
MODE
NumberofZones
(pins6and7)
(pins8and9)
VALVE,ZONEA
VALVE,ZONEB
Two(2)ZoneSystem
SERIES
ENABLE
ENABLE
PROGRESSIVE
One(1)Zone(2Interval) n/a
AIRVALVE(OPT)
VALVE,ZONEA
VALVE,ZONEB
Two(2)ZoneSystem
SINGLINE
ENABLE
ENABLE
INJECTOR
SingleZone(2Interval)
n/a
AIRVALVE(OPT)
VALVE,ZONEA
VALVE,ZONEB
Two(2)ZoneSystem
DUALINE
ENABLE
ENABLE
HYDRAULIC
n/a
AIRVALVE(OPT)
DUALINE
REVERSING
VALVE, REVERSING VALVE, LINE
ELECTRIC
LINEA
B
CONTINUOUS
n/a
n/a
n/a
OutputWiring:OTHER
(Power source = External
Power)
WIRING: AUTOFILL PUMP OUTPUT

Theautofilloutputoperatesanautomaticfillpump.Connectfillpumptopins10and11.
NOTE:THESC400CONTROLSFILLPUMPOPERATION.ITISHIGHLYRECOMMENDEDTHATCUSTOMER
INSTALLWIRINGSUCHTHATFILLPUMPMAYBEDISABLEDFORMAINTENANCE.MANUALOPERATION
ISNOTSUPPORTEDTHROUGHTHESC400CUSTOMERMUSTWIRETHISSEPARATELY.
NOTE:FORFILLPUMPTOOPERATEPROPERLY,APPRORIATELEVELSIGNALSMUSTBECONNECTEDTO
THESC400.
ShockHazard:DisconnectPowerfromcontrolpriortoanywiringormaintenance.
EXTERNALPOWER
SOURCE:
**Anyjumpers
mustberemoved
frompins35and
37.Customer
powershouldbe
fused/protected
toamaximumof
12A
WIRING: INPUTS (GENERAL)

TheSC400hasconnectionsforupto12inputs.Connectionsareclearlylabeled,andofferconvenient24VDCpowerformost
signals.
NOTE:SC400offers500mAof24VDC,availabletopowerswitches.Supplyterminalsinclude:
24VDC 15
18
21
24
42
45
48
51
0V
17
20
23
26
44
47
50
53
28
30
55
57
35979R18/11
Primary Inputs
Eight(8)inputsmaybeconnectedtoanyswitchthatworkswith24VDC.NPN,PNPandmechanicalswitchesaresupported.
Theseinputsinclude:
OPERATION
OPERATION
MACHINECYCLE
ALARM2
COMPLETEA
COMPLETEB
LOWLEVEL
HIGHLEVEL
AUTOFILLSTART
AUTOFILLSTOP
Secondary Inputs
Four(inputs)maybeconnectedtomechanicalorNPNswitchesonly.Theseinputsinclude:
JOG
PAUSE
INTERVALSELECT
LOWPRESSURE
35979R18/11
WIRING: INPUT (DETAILS)

Usethetablebelowtohelpdeterminewhichinputsarerequiredforyoursystem:
Input
Terminal
Input
Description
19
OPERATIONCOMPLETEA
Feedback signal for line A. Depending upon system type, this
maybe:
CycleSwitch
Pressureswitch
If the system has only one feedback switch, it should be
connectedhere.
22
OPERATIONCOMPLETEB
Feedback signal for line B or zone 2. Depending upon system
type,thismaybe:
CycleSwitch
Pressureswitch
16
MACHINECYCLE
Monitoringofmachinetobelubricated
25
ALARM2
Highpressure,motortrip,ormisc.alarminput
43
LOWLEVEL
Lowlevelswitch(reservoir)
46
HIGHLEVEL
Highlevelswitch(reservoir)
49
FILLSTART
Fillstartsignal(reservoir)
52
FILLSTOP
Fillstopsignal(reservoir)
27
JOG
Momentary switch input that resets messages and initiates
lubrication.
29
PAUSE
Maintained switch input that causes all lubrication to cease
whileswitchisactive.
54
INTERVALSELECT
MaintainedswitchinputthatcausesSC400tousea2ndsetof
lubricationparameters.
56
LOWPRESSURE
Lowpressureswitchfromairsupply(Spraysystems)
WIRING: FAULT SIGNALS

SC400hastwo(2)relays,eachwithN.O.andN.C.contacts.
ThefirstrelayiscalledWARNING.ThisrelayactivatesuponANYmessage.
ThesecondrelayiscalledFAULT.Thisrelayactivatesonlyforcatastrophiceventsthatforcelubricationtocease.
10
35979R18/11
PROGRAMMING: FIRST TIME START

UP/SYSTEM SETUP
PROGRAMMING: ENGINEERING
PARAMETERS
There are two (2) programming sections for the SC400.

Operation Parameters determine timing for the system.
EngineeringParametersdefinethesystemitself.
Engineering parameters should be programmed first,

followedbyoperationparameters.
To begin system setup, go to Engineering parameters by

pressing
twice. The display should briefly read
programmingmode.Engineeringlevel.
Language
Set language for the system. Available languages are
English, French, Spanish, and German. To select a
Keypad Operation (Programming)
language,press
beenmade,press
or
.Oncetheproperselectionhas
togotothenextparameter.
System Type
TheSC400willoperateinanyoffive(5)operatingmodes:
SinglineInjector
SinglineProgressive
DualineHydraulic
DualineElectric
Continuous
Toselecttheoperatingmode,press
=MODECHANGEPressthisbuttontochangestate
oftheSC400.Modesinclude:
RUNMODE
PROGRAMMINGMODEOPERATIONLEVEL
PROGRAMMINGMODEENGINEERINGLEVEL
or
.Oncethe
to go to the
proper selection has been made, press
next parameter. Some modes will require additional
information.Seebelow.
Secondary Function
= PREVIOUS / NEXT Parameter These
buttons are used to navigate forward and backward
throughavailableparameters.
The SC400 has the capability of offering two special

functions: two zone operation and two interval operation.
Onlyonesecondaryfunctionmaybeselected.
2ndZoneControloftwoindependentsystems
2nd Interval Standard system. Timing

parameters used are determined by status of an
intervalselectswitch(customersupplied).
None Standard system. (For most applications

noneshouldbeselected)
=CHANGEPARAMETERVALUEPresseither
ofthesebuttonstochangetheparameterbeingviewed.
= DIGIT SELECT For parameters that are TIME

based, Press DIGIT SELECT to choose the digit to modify.
Alsousedtomanuallystartandstopalubeevent.
NOTE: When the SC400 is powered for the first time, the
display may show an alarm PARAMETERS LOST. This is
normal.
Selectthedesiredsecondaryfunctionusing
or
nosecondaryfunctionisrequired,selectnone.press
.If
Spray System
Whencontrollingaspraysystem,theSC400canoperatea
separateairsolenoidforthespraynozzles.Ifyoursystemis
a spray type, select yes using
or
. Otherwise
selectno.press
Spray system functionality is available in Progressive,

InjectorandDualineHydraulicmodesonly.Spraysystemis
11
35979R18/11
selected,thecustomershouldtakeseparateprecautionsto
preventthelubricationsystemfromrunningdry.
LowLevelPolarity
Select the state of switch that signifies a Low Level alarm.
Options are alarm when open or alarm when closed.
Note: If no low level switch is connected to the low level
inputs,customershouldselectalarmwhenclosedforthis
parameter.
LowpressurePolarity
Select the state of switch that signifies a Low Pressure
Alarm. Options are Alarm when open or alarm when
closed.
Note: If no low pressure switch is connected to the Low
Pressure inputs, customer should select alarm when
closedforthisparameter.
Alarm2Polarity
Select the state of switch that signifies an alarm from the
Alarm 2 input. Options are Alarm when open or alarm
whenclosed.
Note:IfnowiresareconnectedtoAlarm2inputs,customer
shouldselectalarmwhenclosedforthisparameter.
Alarm2Message
Selectthemessagetobedisplayedwhenafaultoccursasa
resultoftheAlarm2input.Optionsinclude:
HighPressure
MotorTrip
ExternalAlarm2
not available for two zone systems or Dualine Electric

Systems.
Dualine Electric
For Dualine Electric systems, two additional parameters
describeoperation.
ReversingValveFeedback
Asettingisavailabletodescribethetypeofswitchusedto
indicate that the cycle has completed. Options are Two
SignalsorOneSignal.Wheneveraseparatefeedbacksignal
(or pressure switch) is used for each line of a Dualine
system, select two signals. For some specialty switches,
onesignalmayberequired.
Reversing Valve Hold Time (Set to 00:00, not used on

standardsystems)
To maintain pressure for an additional period (after
pressure switch signal is received), a hold time may be
selected.Setholdtimedesired.
Pump Power
SelecthowtheSC400shallpowerthepump.Whensystem
utilizesanelectricdrivenorautomaticreciprocatingpump
(drumpump),choosecontinuous.Ifpumprequiresaseries
ofmomentarypulsestooperate,select cyclic.(Cyclicused
forTPtypepumpsonly)CyclicwillcauseSC400todelivera
series of electrical pulses to the pump output. If cyclic
operationischosen,setpumpontimeandofftimeas
required.
Selectthedesiredfunctionusing
or
andpress
Alarm Polarity(fordrycontacts)
Customermaymonitoralarmsviatheuseoftwo(2)setsof
dry (potential free) contacts. The Fault contact activates
only for events that cause lubrication to be halted. The
warningcontactactivateswithanymessage.
Faultop.Polarity(Terminal12,13,14)
Operationofthefaultrelaymaybeselectedas:
Fault = Open (the relay coil is energized during

normaloperation)
Fault = Closed (the relay coil is energized during

fault)
Warningop.Polarity(Terminal39,40,41)
OperationoftheWarningrelaymaybeselectedas:
Warning=Open(therelaycoilisenergizedduring
normaloperation)
Warning = Closed (the relay coil is energized

duringwarning)
Input Functions
The following parameters pertain to alarm inputs to the
SC400.
Select the desired functions below using
or
and
press
LowLevelAlarm
Whenthesystemindicatesalowlevelalarm,theSC400will
reactinoneoftwoways:
Stop pump All lubrication is halted until the reservoir is
filledtoaproperlevel.
Message only A warning signal is activated, but
lubricationcontinues.
To prevent potential damage to the pump and to prevent

airfromgettingintothelubricationlines,BDIrecommends
choosingstoppumpforthisfunction.Ifmessageonlyis
12
35979R18/11
ADVANCEDFUNCTIONSAREOPTIONSMOSTSYSTEMSWILL
NOT USE. IF NOT REQUIRED PROCEED TO PROGRAMING
MODEOPERATORLEVELBYPRESSING
PROGRAMMING MODE OPERATOR LEVEL

(TIMING SETUP)
twice.
ADVANCED FUNCTIONS
Operation parameters are used to set timing information

for the system. Parameters will vary depending on the
selections made within engineering parameters. The
following sections provide the steps for programming
Progressive, Injector, Dualine Hydraulic, Dualine Electric
andContinuousmodes.
Input Status
Statusofanyinputmaybeviewedutilizingthisscreen.
Output Force
Any output may be energized using this screen. Caution:
changingstatesonthisscreenwillcauseoutputstochange
state. Only authorized personnel should utilize functions
on this screen. Failure to follow safety procedures can
resultinequipmentdamage,personalinjuryordeath.
PROGRAMMING SINGLE
LINE PROGRESSIVE
LCD Contrast
LCD contrast is modified via this parameter. The contrast
hasbeenfactorysetforoptimumviewingmodifyonlyif
screenisdifficulttosee.
Pump Mode 1
Select how the SC400 should
determinewhenlubricationiscomplete.Optionsinclude:
FixedCyclesLubricateforaspecifiednumberof
switch cycles, as monitored from OP COMP A
(terminals 18, 19, 20) input. When the specified
valueisreached,lubricationwillcease.
Fixed Time Lubricate for a specified amount of

time. When specified time has expired,
lubricationwillcease.
Operator Password
Operator password can be enabled or disabled from this

screen. Enabling will prevent unauthorized users from
modifyingtimingdatawithinoperationparameters.
Engineer Password
Engineer password can be enabled or disabled from this

screen. Enabling will prevent unauthorized users from
modifying timing data within operation parameters.
Pump Cycles 1
IffixedCyclesisselectedforPumpMode1,thenumber
of cycles must be specified. Select the desired number of
cycles.
Note: It is recommended that Engineering password be

enabled. Engineering parameters contain parameters
critical to the operation of the SC400. Modification of
these parameters by unqualified personnel can result in
equipmentdamage,personalinjuryordeath.
Press
Press
togotothenextparameter
Pump Time 1
IffixedTimeisselectedforPumpMode1,thelubrication
time must be specified. Select the length of time for
lubrication.
Reset Lost Parameters

Normally,noshouldbeselected.IftheSC400displaysan
alarm, System Fault! Parameters Lost, then select yes.
Thenexitengineeringparameters.
Press
hours
Press
Enter Factory Mode
to select desired time field, seconds: minutes:

tochangevalueofdesiredfield.
Press
NOTE:Iffixedtimeisselected,Monitortimeisnotused.
This function is for internal BDI use only. This parameter

settingshouldremainatno.
13
35979R18/11
IdleTime1
IfTimeisselectedforIdleMode1,thetimetowait(before
nextlubeevent)mustbespecified.
Air Purge Time
(When spray system has been

selectedinEngineeringparameters)
Forspraysystems,anairsolenoidisdrivenbytheSC400(in
addition to the lubrication pump). This solenoid may be
programmedtoremainonforaspecifiedperiodoftime
after normal lubrication has completed. This time (called
air purge time or afterblow time) should be set to the
desiredvalue.
Press
Press
Press

Press
hours:days
Press
Press
MachineCycles1
IfMachineCyclesisselected,thenumberofpulses(before
toselectdesiredtimefield,seconds:minutes
Monitor Time
Press
TheSC400willsignalafaultiflubricationisnotcompleted
as expected. OPCOMP_A (Terminals 18, 19, 20) is
monitoredforchangesinstateduringlubrication.Ifthere
is no activity from the cycle switch within a specified
timeframe (Monitor time), a fault occurs. Monitor time is
automatically reset upon each cycle switch transaction.
Recommendedsettingis1.5timestheactualtimeneeded
foronetransaction.
Press
MachineWatchdog1
If Machine cycles is selected for Idle Mode 1, the SC400
may (optionally) monitor the machine cycle input for
failure. If Machine Watchdog is enabled, the SC400 will
monitor(MACHCYC)forchangesinstate.Ifapulseisnot
receivedwithinaspecifiedperiodoftime,afaultwilloccur.
Press
hours
Press
Press
Press
Press
MachineWatchdogTime
If Machine Watchdog has been activated, a time period
mustbespecified.Ifthemachinecycleinputdoesnotcycle
withinthespecifiedperiodoftime,afaultwilloccur.
Overcount Cycles
Inprogressivesystems,thecycleswitchmaybemonitored
while system is idle. If required, a fault will occur if a
specifiednumberofcyclesareobservedafterlubricationis
completed.Setthisparametertothemaximumallowable
cyclesacceptable,orselectDISABLED.
Press
Press
Press
Press
14
Autofill Pump
The idle period can be determined by one of two events:

TimeorMachinecycles.WhenTimeisselected,thesystem
willremaininawaitstateforaspecifiedperiodoftime.
IfMachineCyclesisselected,thesystemwillremaininthe
wait state until a specified number of pulses are received
fromthemachinecountinput(MACHCYC).
IdleMode1
Press
Press
NOTE: For systems using secondary functions (2 interval

or 2 zone systems), a second set of pump parameters are
available. These parameters may be set appropriately for
thesecondintervalorzoneusingtheaboveinstructions.
Idle Settings
Press
SelectEnabledtoactivatefillpumpfunctionality.Ifthefill
pump needs to be disabled (or if autofill system is not
connected to the SC400) this parameter should be set as
Disabled.
Press
Press
tochangevaluetotimeormachinecycles.
35979R18/11
IdleMode1
Autofill Timeout
If the autofill pump is enabled, a time period must be
specifiedforthefillpumptooperate.Thisperiodshouldbe
set long enough to allow for adequate filling, but short
enoughtopreventdamagetothefillpumpin casethefill
pumpisrundry.
Press
hours
Press
Press
Press
Press
IdleTime1
Lube at Power Up

Press
hours:days
Even after power loss, the SC400 retains memory of its

currentstatewithinthelubecycle.Ifthecustomerprefers
that lubrication occur immediately after the control
receivespower,setthisparametertoYES.Ifparameteris
settoNO,theSC400willresumeactivityatthelastknown
positionwithinthelubricationcycle.
Press
Press
Press
Operation
PROGRAMMING SINGLE LINE INJECTORS
Monitor Time
TheSC400willsignalafaultiflubricationis
not completed as expected. OPCOMP_A
(Terminals 18, 19, 20) is monitored for
changes in state during lubrication. If
there is no activity from the pressure
switch within a specified timeframe
(Monitortime),afaultoccurs.Recommendedsettingis1.5
timestheactualtimeneededforonecycle.
Press
Press
Press
Press
MachineWatchdogTime
Press
Press
Press

Idle Settings
15
Press
MachineWatchdog1
Onceparametersareset,press
tochangesystemto
runmode.Thesystemsetupisnowcomplete.
Press
hours
Press
MachineCycles1
Press
35979R18/11
Autofill Pump
Disabled.
Press
Press
Autofill Timeout
pumpisrundry.
Press
hours
Press
Press
Press
Pump Cycles 1
IffixedCyclesisselectedforPumpMode1,thenumber
of cycles must be specified. Select the desired number of
cycles.
Press

Press
Press
Pump Time 1
IffixedTimeisselectedforPumpMode1,thelubrication
time must be specified. Select the length of time for
lubrication.
Press
hours
Operation
Press
tochangesystemto
run mode. The system setup is now complete.

Press
NOTE:Iffixedtimeisselected,Monitortimeisnotused.
PROGRAMMING DUAL LINE HYDRAULIC
Monitor Time
timeframe (Monitor time), a fault occurs. Monitor time is
automatically reset upon each cycle switch transaction.
Recommendedsettingis1.5timestheactualtimeneeded
foronetransaction.
Pump Mode 1
Select how the SC400 should
determine when lubrication is
complete.Optionsinclude:
Full Cycle (Used for

standard DR45 type
Dual Line Systems) Lubricate for exactly two (2)
transitions of the OPCOMP_A (terminals 18, 19,
16
Press
If Full Cycle or Half Cycle has been selected, proceed to
MonitorTime(below).
Lube at Power Up
Press
20) input. After two transitions (in and out),

Half Cycle (Used for standard DR45 type Dual
Line Systems) Lubricate for exactly one (1)
transition of the OPCOMP_A (terminals 18, 19,
20) input. After one transition (in or out),
FixedCyclesLubricateforaspecifiednumberof
switch cycles, as monitored from OP COMP A
(terminals 18, 19, 20) input. When the specified
valueisreached,lubricationwillcease.
FixedTimeLubricateforaspecifiedamountof
time. When specified time has expired,
35979R18/11
Press
hours
Press
Press
Press
Press

Idle Settings
IdleMode1
Press
Autofill Pump
Disabled.
Press
Press
Press
hours
Press
Press
MachineCycles1
Press
17

Press
Press
Operation
tochangesystemto
Press
MachineWatchdogTime
Press
Lube at Power Up
Press
MachineWatchdog1
Press

pumpisrundry.
Press
hours:days
Press
Autofill Timeout
Press
IdleTime1
Press
35979R18/11
Press
PROGRAMMING DUAL LINE ELECTRIC
Press
MachineCycles1
Pump Mode 1
Select how the SC400 should determine
when lubrication is complete. Options
include:
FullCycleLubricateforexactly
two (2) transitions of the
OPCOMP_A (terminals 18, 19, 20) input. After
twotransitions(inandout),lubricationwillcease.
HalfCycleLubricateforexactlyone(1)transition
of the OPCOMP_A (terminals 18, 19, 20) input.
After one transition (in or out), lubrication will
cease.
Press
Press
Press
tochangevaluetoFullCycleorHalfCycle.
Press
Press
Press
Press
Press

only), a second set of pump parameters are available.
Theseparametersmaybesetappropriatelyforthesecond
intervalusingtheaboveinstructions.
AutofillPump
Disabled.
Idle Settings
IdleMode1
Press
Press
MachineWatchdogTime
as expected. OPCOMP_A (Terminals 18, 19, 20) &
OPCOMP_B (Terminals 21, 22, 23) are monitored for
changes in state during lubrication. If there is no activity
from the cycle or pressure switch within a specified time
(Monitortime),afaultoccurs.
Press
Press
MachineWatchdog1
Monitor time
Press
hours
Press
Press
AutofillTimeout
pumpisrundry.
Press
IdleTime1
Press
hours:days
18
35979R18/11
Press
hours
Press

Press
LubeatPowerUp
Press
Press
Operation
tochangesystemto
19
35979R18/11
SYSTEM MESSAGES
PROGRAMMING CONTINUOUS
During operation, the SC400s LCD will display information

relatingtolubrication.Multiplemessagesmaybeinqueue,
so messages will cycle periodically. Message information
includes:
Timing/Cycledata
Monitortimeremaining
Systemspecificdata
Monitor Time
TheSC400willsignalafaultiflubricationisnotproceeding
timeframe(Monitortime),afaultoccurs.
Press
hours
Press
Press
Inaddition,otherinformationisavailable.Pressing
is pressed
cause the display to the next message. If
multipletimes,additionalscreenswillbedisplayed:
Softwarerevision
Daysofoperation
Cyclescompleted
Inputstatus(allexternalinputs)
Outputstatus(pump,solenoids,etc)
Autofill Pump
Disabled.
Press
Press
WARNING CONDITIONS
Warning conditions are those events that require user

attention, but are minor in nature. These events do not
stoplubrication.WarningsareindicatedbyasolidredLED
on the SC400. Warnings also cause activation of the
Warningrelay.Warningsareselfclearingoncetheuse
has rectified the problem, the warning will clear.
Autofill Timeout
pumpisrundry.
Press
hours
Press
Press
will
High Level
If an input signal is received from the high level input, a
message,Warning!Highlubricantlevelwillbedisplayed.
The reservoir has been overfilled. Stop fill pump
immediately.
Lube at Power Up
receives power, set this parameter to Enabled. If
parameterissettodisabled,theSC400willresumeactivity
atthelastknownpositionwithinthelubricationcycle.
Call Service
Inapplicableregions,theSC400offersanotificationtothe
user when regular system maintenance is required.
Low Level
Low level is user selectable as a warning or as a fault.
When selected as a warning, system lubrication continues
normally. Customer should take secondary precautions to
prevent the system from operating without lubricant.
Press
Press
Operation
tochangesystemto
run mode. The system setup is now complete.
20
35979R18/11
FAULT CONDITIONS
Low Lubricant Level
Fault conditions are those events that cause the SC400 to

ceasenormaloperation.Theseeventsarecriticalinnature
andrequireimmediateattention.Faultsareindicatedbya
blinkingredLEDontheSC400.Faultsalsocauseactivation
ofboththeFaultandWarningrelays.
Lowlevelisuserselectableasawarningorafault.When
selectedasafault,systemlubricationceasesoncelowlevel
isreachedandFault!Lowlubricantlevelisdisplayed.To
resume operation, fill reservoir with fluid. Fault will
automaticallyclearoncelevelreachesappropriatelevel.
Low Pressure
Monitor Timeout
During lubrication, a feedback signal (pressure or cycle
switch) is expected to change state within a specified
period of time (Monitor time). A monitor timeout occurs
when lubrication has not seen this signal change as
expected.Typicalcausesare:
Lack of lubricant flow (Air in lubrication line,

pumpmalfunction,emptyreservoir,etc)
Electrical failure (cycle switch failure, poor

electricalconnection,blownfuse,etc)
If an input signal is received from the low pressure input

(LOWPRES)whilelubricationisactive,aFaultwilloccurand
Fault!Lowpressurewillbedisplayed.Airsystemshould
beverifiedforproperfunction.Toclearthefault,press
(orremotejogifconnected).
AL2 High Pressure

An input signalhas been received from the Alarm 2 input.
When a High pressure switch is connected to the Alarm 2
input,aFaultwilloccurandFault!AL2HighPressurewill
be displayed. This indicates excessive pressure was
detected within the system. Inspect system for blockages
and verify pump is operating properly. Once the high
pressureconditionisrectified,thefaultmaybeclearedby
pressing
Watchdog Timeout
When selected, SC400 counts pulses from customers
equipment during idle period. If a pulse is not received
withinaspecifiedperiodoftime(WatchdogTime),aFault
occurs and watchdog Timeout is displayed. Examine
customers equipment for cause of failure and rectify.
AL2 - External Alarm 2
Oncecompleted,press
resetfault.

Rectify situation that caused input to trigger alarm. Once
the issue is resolved, the fault may be cleared by pressing
Overcount
When selected, SC400 counts pulses from cycle switch
during idle period. If pulses received is greater than the
specifiedlimit(Overcountcycles),afaultoccursandFault
AL2 Motor Trip
Overcount is displayed. Rectify problem and press

(or remote jog if connected) to reset fault. Typical causes
include poor electrical connection to cycle switch and
malfunctioningsolenoidvalve/motorstarter(topump).

WhenamotorthermalcircuitisconnectedtotheAlarm2
input,aFaultwilloccurandFault!AL2MotorTripwillbe
displayed. This indicates motor thermal had deactivated
motor starter. Inspect motor and system for conditions
that could cause motor to draw excessive current. Reset
MotorThermalunitasrequired.Oncetheissueisresolved,
the fault may be cleared by pressing
connected).
EEPROM
Periodically,theSC400willperformacheckonitsinternal
EEprom (memory). This is performed to assure safe and
reliableoperation.IntheunlikelyeventofEEpromfailure,
a fault will occur and System Fault! EEPROM will be
(or remote jog if
(or
displayed. The fault may be cleared by pressing
remotejogifconnected).Iffaultrepeatsorisunabletobe
cleared,theSC400circuitboardmustbereplaced.
Parameters Lost
The SC400 continuously verifies parameter settings to
assure safe operation. In the event of memory failure, a
faultwilloccurandSystemfault!Parameterslostwillbe
displayed. To recommission the system, all parameters
need to be verified by qualified personnel. Once all
parametersareproperlyset,gotoresetlostparameters
withinengineeringparameters.Selectyes,thenreturnto
runmode.Faultwillautomaticallyreset.
Verifycontrolpoweriscleanandnearbyequipmentisnot
creatingelectricalnoise.
21
(orremotejogifconnected)to
Autofill Failure
Whenfillpumpisrunning,SC400expectsthefluidlevelof
thereservoirtorise.Iffluidlevelhasnotincreasedwithin5
minutes (or Autofill time, if less than 5 minutes), a fault
occursandFault!Autofillfailureisdisplayed.
Torectify,replacefluidinfillpump.Oncecompleted,press
(or remote jog if connected) to reset fault. Autofill
pumpwillrestartautomatically.
35979R18/11
APPENDIX: SYSTEM EXAMPLES
Series Progressive Systems
SingleZone
Two(2)Zone
Single Line Injector (Parallel) Systems
SingleZone
Two(2)Zone
22
35979R18/11
Dualine Systems (w/ Hydraulic Reversing Valve)
SingleZone
Two(2)Zone
Dualine Systems (w/ Electric Reversing Valve)
w/2PressureSwitches(orSGAvalve)
w/PC5PressureSwitch(oldstyleDenco)
23
35979R18/11
TECH DATA SHEET LIST

Foradditionalinformationrefertothewebsiteforthefollowingdatasheets:
35682 SC400TwoIndividualPumpSystemWiringGuide
35683 SC400AutofillProgrammingandInstallationGuide
35684 SC400AdvancedWiringGuide
35685 SC400ConvertingSS4500userstoSC400
SERVICE PARTS
EnclosurewithDoorandKeypad.Part#37376
Footmountingkitonly.Part#37275
PCBBoardonly(doesnotincludeLCDboard).Part#37274
LCDdisplayboardonly....Part#37274LCD
BIJURDELIMONINTERNATIONAL
(252)5276001
LOCAL
(800)2271063
TOLLFREE
(252)5279232
FAX
WWW.BIJURDELIMON.COM
2100GatewayCentreBlvd.,Suite109
Morrisville,NC27560
24
35979R1
8/11
35979R18/11

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Operators Manual

SC400 Lubrication Control

In case of safety instructions which, if not observed, may

Any use beyond the applications described in these

The copyright on these operating instructions is kept

Safety sign according to DIN 4844,

Personnel qualification and training

Not only the general safety instructions stated under this

Dangers in case of nonobservance of the

Failure of important functions of the

Failure of prescribed methods for maintenance

Hazard to persons by electrical, mechanical and

Hazard to the environment by the leakage of

Identification of safety warnings in the

safety symbol according to DIN 4844,

safety symbol according to DIN 4844,

Safety conscious working

Safety instructions for the

Unauthorized conversion and

If hot or cold machine parts lead to dangers,

Unacceptable modes of operation

Safety instructions for maintenance,

The user shall take care that all the maintenance,

Installation, operation, and maintenance personnel shall

Pumps or pump systems that deliver media being

Immediately after completion of the work, all safety and

Advice: When working with compressed air, hydraulics, or

(DIN 4844 Pull mains cord before

Before recommissioning, observe the points stated in

DIMENSIONS AND MOUNTING

WIRING: QUICK GUIDE

WIRING: SC400 POWER

WIRING: VALVE A AND VALVE B OUTPUTS

WIRING: AUTOFILL PUMP OUTPUT

WIRING: INPUTS (GENERAL)

WIRING: INPUT (DETAILS)

WIRING: FAULT SIGNALS

PROGRAMMING: FIRST TIME START

There are two (2) programming sections for the SC400.

Engineering parameters should be programmed first,

To begin system setup, go to Engineering parameters by

Keypad Operation (Programming)

The SC400 has the capability of offering two special

2nd Interval Standard system. Timing

None Standard system. (For most applications

= DIGIT SELECT For parameters that are TIME

Spray system functionality is available in Progressive,

not available for two zone systems or Dualine Electric

Reversing Valve Hold Time (Set to 00:00, not used on

Fault = Open (the relay coil is energized during

Fault = Closed (the relay coil is energized during

Warning = Closed (the relay coil is energized

Select the desired functions below using

To prevent potential damage to the pump and to prevent

PROGRAMMING MODE OPERATOR LEVEL

Operation parameters are used to set timing information

Fixed Time Lubricate for a specified amount of

Operator password can be enabled or disabled from this

Engineer password can be enabled or disabled from this

Note: It is recommended that Engineering password be

Reset Lost Parameters

Enter Factory Mode

to select desired time field, seconds: minutes:

This function is for internal BDI use only. This parameter