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130
Cu(II) salts. The dried, exchanged clays were also examined thermogravimetrically in order to measure the
amount of interlayer water present and to check that all
excess exchanging salt had been removed.
The cation-exchange capacity (CEC) of a Cu(II)-exchanged sample and of an acid-treated Na-clay which
had been subsequently reexchanged with Cu was determined. The powdered clay was fused in molten
NaOH and then neutralized with HC1 (Bennett and
Reed, 1971). The analysis for copper was by precipitation of Cu(C~HsN)2(SCN)2. The CEC of the clay before acid washing was 71 ___ 2 meq/100 g, whereas that
of the acid-treated clay was 66 _ 2 meq/100 g of airdried material.
The amount of interlayer water in the clay at the onset of a reaction can critically control the rate of the
reaction and yield of the products (Adams et al., 1979).
Thus, a known and constant water content of the clay
was desirable and was obtained by equilibrating preweighed amounts of clay over a saturated LiC1 solution
at 30~ for 48 hr. The atmosphere above this solution
had a relative humidity of 12%. By thermogravimetry,
an AP+-clay equilibrated under these conditions was
found to contain 4.5 x 10 3 mole H20/g of clay.
The solvents and reactants were supplied by British
Drug Houses or Aldrich Chemical Company. The solvents used were dried over a molecular sieve before
use. Three commercially available catalysts derived
from smectitic phyllosilicates (Siid-Chemie AG) were
also examined (K10, KSF, and K306).
The reactions were carried out in Teflon-lined brass
vessels fitted with a gas inlet valve and sampling port
and containing a magnetic stirrer. Most reactions were
carried out using 1.0 g of clay (preequilibrated at 12%
RH) with 1 cm ~ of methanol, 3 cm 3 of solvent, and variable amounts (usually - 1 . 4 g) of isobutene. The cells
were loaded initially with the clay, solvent, and methanol and were then closed. Subsequently they were
cooled to between - 7 ~ and - 12~ and the isobutene
was added via the gas inlet valve with constant shaking
of the cell. The reaction mixture was heated with stirring usually for 4 hr. The cells were then cooled to
-12~ and the valves opened to allow any unreacted
gas to escape. In certain runs the cell was chilled in liquid nitrogen, and the contents were transferred to a
glass vessel fitted with a septum and allowed to warm
to room temperature. The volatile products were removed via a double-ended needle into a nuclear magnetic resonance (NMR) sample tube containing carbon
tetrachloride and tetramethylsilane and cooled to
-70~ The tube was sealed and the NMR spectrum of
the contents recorded in the usual way. The cells were
then allowed to warm slowly to room temperature, and
quantitative analyses of the products were carried out
using gas liquid chromatography (GLC) with acetone
as an internal standard. The MTBE used for the calibration was obtained by the Williamson ether synthesis
CH3
"c"
n
CH3~ f CH3
~O ~
CH~ CH3
"~C/-~(2-H
CH3 /CH3
CH3
/_~
CH3\
CHffC-OH
CH3
(a)
CH3
CH3
~CzCH 2
CH3\
CH~C'=C
CH3
_He
c.3!
"cH3
CH 3 2 C - O - C H 3
CH3
esCH3
42-C~CH3
CH3
CH3
CH -~C-CH2 C~''CH2
,~
"CH3
CH3
(c)
(b)
Cation
Cu2+
Fez+
Ap+
CrY+
Pb~+
Ni2+
C o 2+
Ca~+
Na+
Exchanging
salt
CuSO4" 5HzO
FeC13
Al(NO3)3-9H20
Cr(NO3h- 9H20
Pb(NOs)~
Ni(NO3)2"6H20
CoClz. 6H20
Ca(NO3)2
NaC1
Concentration of
exchanging
solutions (M)
pH of
exchanging
solution
1
0.65
0.62
0.75
0.75
0.86
0.74
1
1
3.45
1.1
2.2
0.8
2.7
3.9
4.4
5.5
8.1
131
Interlayer
cation
CO +
AI3+
Fe 3+
Cu 2+
Pb 2+
Ni 2+
Co z+
Ca z+
Na +
Na+-clay acid
treated at pH 1
Na+-clay acid
treated at pH 1
and exchanged for Na +
Na+-clay acid
treated at pH 1
followed by Na + exchange
and then Cu z+ exchange
DABCO
K10 catalyst
K306 catalyst
KSF catalyst
weight (g)
(mmole)
MTBE yield 2
(mmole)
t-BuOH yield 2
(mmole)
1.3
1.35
1.1
1.1
1.15
3.15
1.6
1.15
1.45
23.2
24.1
19.6
19.6
20.5
56.2
28.5
20.5
25.9
14.5
14.6
12.8
2.20
----0.48
1.12
2.3
1.53
1.50
-0.14
0.2
-0.18
1.25
22.3
14.0
0.3
1.1
19.6
0.1
0.5
2.25
2.0
1.1
1.3
1.0
40.1
35.7
19.6
23.2
17.8
2.0
-11.4
0.19
9.5
2.3
-1.58
-2.3
layer water is v e r y d e p e n d e n t upon the polarizing power o f the interlamellar cation (Mortland and Raman,
1968). The yields of M T B E using Cu2+-clays are greater
than those for o t h e r divalent cations. A d a m s et al.
(1979) found Cu2+-clays to be good catalysts for the addition of the elements of water to alk-1-enes to form
alcohols and then ethers.
Yields of greater than 50% w e r e also obtained using
the industrial catalysts K10 and K S F and an acid-treated Na-clay. The K10 and K S F catalysts are acid-treated smectitic clays which probably h a v e AP + ions
(leached from octahedral sites) as the interlayer cation,
as does the acid-treated Na-clay that also g a v e a good
yield of ether. The K306 catalyst, on the other hand,
g a v e a p o o r e r yield which is not surprising because this
is a silica/alumina catalyst containing 85% silica (Hojabri, 1971). To test the hypothesis that the activity of
the acid-treated clays was due to A P +, a Na-clay that
had been acid treated and reexchanged with N a (displacing any leached A13+) gave only 0.1 m m o l e of
M T B E as c o m p a r e d with 14 m m o l e p r o d u c e d by the
clay that had been acid treated but that had not been
subsequently reexchanged.
The yield of t-butanol in each reaction was less than
the m a x i m u m a m o u n t possible from the thermogravimetric estimation of interlayer water initially present
in the clay (4-4.5 m m o l e of t-butanol). The cation-exchanged clays which w e r e efficient for M T B E synthesis
132
20-
o
~"
E
E
15-
10-
oO o
50
100
150
200
time (rain)
Figure 2. Yield of methyl t-butyl ether (O) and t-butanol
(0) as a function of time.
Table 3. Basal spacings of various cation-exchanged clays intercalated with various solvents.
Solvents to be
intercalated
1,4-dioxan
n-pentane
tetrahydrofuran
1,2-dimethoxyethane
diethylene glycol diethylether
tetrah ydrop yran
N-methylmorpholine
No solvent; clay air dry (for comparison)
Ala+-clay (/~)
FeS+-clay (/~)
Cu2+-clay (/~)
CrS+-clay (/~)
14.85
14.60
14.25
16.83
18.03
15.22
14.96
14.14
14.73
14.48
14.24
16.83
18.6
15.35
14.96
13.59
14.96
13.69-13.98
14.35
16.97
18.58
15.10
14.96
12.10
15.09
14.71
17.31
17.65
18.20
15.09
14.96
15.09
Table 4.
Solvent
1,2-dimethoxyethane
diethyleneglycoldiethylether
n-pentane
tetrahydropyran
N-methylmorpholine
tetrahydrofuran
1,4-dioxan
133
FeS+-clay
isobutene
(mmole)
MTBE
(mmole)
20.5
17.8
58
23.2
41
28
24.1
0.65
0.31
0.28
1
0.2
0.2
14.6
isobutene
(mmole)
23
31
3
14.2
37.5
55
19.6
Cra+-clay
MTBE
(mmole)
8.6
7
8
5
0.2
17.3
12.8
isobutene
(mmole)
MTBE
(mmole)
20
39
80
39.2
30
60
23.2
3.32
4.3
6.6
16.5
-16.9
14.5
Cu2+-clay
isobutene
(mmole)
--87.5
60.7
39.2
-19.6
MTBE
(mmole)
--0.037
0.135
--2.20
1 The isobutene value quoted is the number of mmole of isobutene initially present. The MTBE value is the number of
mmole of MTBE produced.
9
4 hr
Reaction= 1 g clay 12% RH + 1 cm3 MeOH+ 3 cm3 solvent + lsobutene ~ .
134
Resiimee---Die durch S~iure katalysierte Reaktion zwischen Methanol und Isobutylen zu Methyl-t-Butyliither kann unter Verwendung eines Kationen-ausgetauschten Smektits als Katalysator durchgefiihrt werden. In einem 1,4-Dioxan als L6sungsmittel geben Smektite, die mit AI3+, Fe z+, oder Crz+ ausgetauscht
worden sind, bei 60~ nach 4 Stunden eine Ausbeute von etwa 60%, wiihrend Smektite, die mit Cu 2+, Pb 2+,
Ni 2+, Co 2+, Ca 2+, und Na + ausgetauscht wurden, weniger als etwa 8% Ausbeute ergeben. Die Reaktion ist
nur wirksam, wenn gewisse L6sungsmittel verwendet werden; so betragt unter Verwendung von AP +Smektit die Ausbeute etwa 5%, wenn 1,2-Dimethoxy~ithan, Di~ithylenglykol-Difithyl~ither, n-Pentan, Tetrahydropyran, N-Methylmorpholin, oder Tetrahydroforan als LSsungsmittel verwendet werden, w~ihrend
die Ausbeute etwa 60% betriigt, wenn 1,4-Dioxan als L6sungsmittel (4 Stunden) verwendet wird. Darfiberhinaus h~ingt die Wirksamkeit des L6sungsmittels in gewisser Weise yore Zwischenschichtkation des
Tons ab. Tetrahydroforan und Tetrahydropyran geben bei 60~ (4 Stunden) mit Fe3+-oder Cr~+-Smektit
etwa 35% Ausbeute abet nur etwa 4% Ausbeute bei Al3+-Smektit. [U.W.]
R/~sumg--La r6action catalys6e par un acide, entre le m6thanol et l'isobut~ne pour donner l'6ther m6thylt-butyl peut ~tre produite en employant comme catalyseur une smectite ~tcations 6chang6s. Dans un solvant
dioxane- 1,4 h 60~ des smectites echang6es ~tA1z+, Fe 3+, ou Cr*+ ont produit - 6 0 % apr~s 4 heures, tandis
que des smectites echang6es h Cu 2+, Pb z+, Ni 2+, Co 2+, Ca z+, et Na +, out produit moins de - 8 % . La r~action
n'est 6fficace que lorsque certains solvants sont employ6s, par exemple, avec la smectite-AP+, le produit
est - 5 % quand on emploie des solvants dim6thoxy6thane-l,2,di6thyl&her di6thyleneglycol, pentane-n,
t6trahydropyrane, m6thylmorpholine-N, ou t6trahydrofurane compar6 avec --60% obtenus en employant
le solvant dioxane-l,4 (4 heures). De plus, les solvants 6ffectifs d~pendent quelque peu du cation argile
intercouche. L'emploi de t6trahydrofurane et de t6trahydropyrane produit - 3 5 % ~t 60~ (4 heures) avec
des smectites-Fe~+ ou -Cra+, mais - 4 % avec la smectite-AP+. [D.J.]