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Homework Set 1
Question 1 Basic Parameters in Two-phase Flow
1.1
Prove that the volumetric flow fraction, , is related to the flow quality, x, by the following
expression:
=
1+
v 1 x
l x
1.2 Prove that for homogeneous flow (i.e., v = vv), the following equations are valid:
a) =
b) m+ = m
c) h +m = h m
The boiler of a coal-fired power plant consists of a tube bundle surrounding the combustion
chamber. The tubes are vertical (10-m length) and round (2-cm inner diameter). The operating
conditions for the boiler are as follows:
2.1 Write the steady-state mixture mass, momentum and energy conservation equations for a
boiler tube.
2.2 Using the mass equation, find the mass flux (G) at the tube inlet, middle axial position and
outlet.
2.3 Calculate the equilibrium quality (xe) at the inlet. Using the energy equation, find also the
equilibrium quality at the outlet. Is it reasonable to assume that x = xe at the inlet? At the
outlet?
2.4 Assuming a slip ratio of 1.9, calculate the void fraction, and the vapor and liquid velocities
at the outlet.
Table 1. Properties of saturated water at 10 MPa.
Parameter
f
g
hf
hg
Cp,f
Cp,g
f
g
kf
kg
Value
667 kg/m3
55 kg/m3
1,407 kJ/kg
2,724 kJ/kg
6.2 kJ/(kgC)
7.1 kJ/(kgC)
910-5 Pas
210-5 Pas
0.52 W/(mC)
0.08 W/(mC)
0.012 N/m
3.2 The coolant mass flux in the BWR channel is 1,800 kg/m2s. Assuming that the coolant
enters the BWR channel as saturated liquid, and leaves it as a steam/water mixture of 14%
quality, sketch the coolant trajectory (i.e., the jv-j line described by the coolant as it
flows from the inlet to the outlet) on the flow map.
3.3 Assuming that the channel is 3.5-m long and the heat flux is axially constant, at what
distance from the inlet does the transition to annular flow occur?
Fuel pin
Coolant
12.3 mm
16.2 mm
Parameter
f
g
hf
hg
Cp,f
Cp,g
f
g
kf
kg
Value
769 kg/m3
33 kg/m3
1,237 kJ/kg
2,780 kJ/kg
5.3 kJ/(kgC)
5.0 kJ/(kgC)
9.810-5 Pas
1.910-5 Pas
0.574 W/(mC)
0.061 W/(mC)
0.019 N/m
Homework Set 2
Annular and Bubbly Flow in the Riser of a High-Pressure Two-Phase Loop
An engineer at the Electric Power Research Institute (EPRI) is studying the two-phase flow
behavior of water at 6.4 MPa (properties in Table 1). His data will be used to improve the design
of nuclear and conventional steam generators. The experimental apparatus is a natural
circulation loop comprising an electric heater of variable power, a riser and a downcomer. The
riser is a vertical pipe of hexagonal cross-section, 5.68-cm wide (flat-to-flat) and 6-m long. You
are to analyze the characteristics of the two-phase flow in the riser, at two different power levels
of the electric heater.
Full Power
At full power, the riser receives a two-phase mixture with 2.52 kg/s mass flow rate at 15%
quality.
i)
ii)
iii)
iv)
v)
vi)
vii)
viii)
ix)
Reduced Power
At reduced power, the mass flow rate and quality in the riser are 1.5 kg/s and 1%, respectively,
and the flow pattern is bubbly.
x)
xi)
xii)
xiii)
The bubbles have an equivalent diameter of 1 cm. What is the bubble shape? What is
the bubble velocity relative to the liquid? (Hint: use a Re-Eo-M diagram)
Using the drift-flux model and the relative velocity calculated in x, estimate the void
fraction. (Hint: assume Co=1.2)
Calculate the acceleration and gravity pressure drop in the riser.
Calculate the friction pressure drop using the following correlations:
Friedel
HEM with fTP=ffo
Martinelli-Nelson
Baroczy
Assumptions:
- Adiabatic, fully-developed upflow
- Treat the riser as a round tube of equivalent diameter
3 2
w
2
Hexagon perimeter: p = 2 3w
Hexagon area: A =
Value
769 kg/m3
33 kg/m3
1,237 kJ/kg
2,780 kJ/kg
5.3 kJ/(kgC)
5.0 kJ/(kgC)
9.810-5 Pas
1.910-5 Pas
0.574 W/(mC)
0.061 W/(mC)
0.019 N/m
Homework Set 3
Steam Separation in a PWR U-tube Steam Generators
The schematic of a PWR U-tube Steam Generator (SG) is shown in Figure 1. Saturated steam at
5.7 MPa and 11% quality is generated in the U-tube bundle region. The majority of the liquid is
removed in the steam separator. The residual liquid is removed in the steam dryer. The steam
flow rate to the turbine is 456 kg/s. The properties of steam and water at 5.7 MPa are reported in
Table 1.
Steam to
Turbine
Steam
Dryer
Steam
Separator
Riser
Feedwater
Primary
Water In
Primary
Water Out
ii)
iii)
Calculate the minimum height of the region above the free liquid surface that
minimizes carryover. (Hint: the riser has a flow area of 7.07 m2, and is partitioned, so
that its equivalent diameter is 0.2 m)
Calculate the separation efficiency of the gravity separator. (Hint: ignore the effect of
steam carryunder)
Estimate the maximum diameter of the entrained droplets. (Hint: use a value of 22 for
the critical Weber number)
iv)
Cyclone
Steam Dryer
Now consider a steam dryer design of the chevron type. The height of the chevrons is 1 m, the
spacing is 15 mm, wave amplitude is 12.5 mm, the wavelength is 50 mm and the length is 100
mm (= 2 wavelengths).
v)
vi)
vii)
Calculate the minimum number of chevrons required to obtain a 20% margin to liquid
re-entrainment in the dryer. (Hint: use Figure 2 to calculate the breakthrough velocity
for the dryer)
Calculate the separation efficiency of the dryer, assuming a flat distribution for the
diameter of the entrained droplets.
Repeat vi for chevrons of same height, spacing and wave amplitude, but 86 mm
wavelength and 172 mm length (= 2 wavelengths). Which design would you choose?
Value
764 kg/m3
29 kg/m3
1,196 kJ/kg
2,788 kJ/kg
5.2 kJ/(kgC)
4.7 kJ/(kgC)
1.010-4 Pas
1.810-5 Pas
0.59 W/(mC)
0.06 W/(mC)
0.021 N/m
Water
cooling
Emergency cooling
Heat Exchanger
Reactor vessel
Guard
containment
Hexagonal blocks
with coolant
channels
reflector
Core
T
, v
m&
d hydraulic diameter
A flow area
T temperature
density
v velocity
L heated length
q heat flux
kinematic viscosity
cp specific heat capacity
p system pressure
Tin
in, vin
= K 1 + K 2T m
where the coefficients and the exponent are given in Table 1. Table 1 also lists the
channel geometry and other parameters important for the analysis.
Nomenclature (unit)
K1
K2
M
D (m)
A (m2)
L (m)
cp (J/kg-K)
Ti (C)
Q (W)
P (Pa)
M (g/gmol)
Value
1.70E-05
6.614E-09
1.5
0.0122
1.16899E-04
1.34
5192
127
564.95
0.693E6
4.00E+00
Tasks:
1. Plot a graph of channel pressure drop versus mass flow rate
2. Derive analytically the channel outlet temperature at which the flow becomes
unstable and compare your results with the graph
3. Discuss the reasons for this instability in one-phase gas flow (is it not strange that
such instability occurs in the absence of two-phase flow?)
Homework Set 4
Pool Boiling in a Stainless Steel Kettle
You are to analyze the pool boiling characteristics of water at atmospheric pressure in a kettle for
making coffee or tea. The heated surface is horizontal and made of stainless steel. The contact
angle for water on stainless steel, , is 60 degrees in the temperature range of interest. The
saturation properties of water at 0.1 MPa are reported in Table 1.
Bubble nucleation at a small re-entrant cavity
Consider the active cylindrical re-entrant cavity (rc = 1 m) shown in Figure 1.
i)
ii)
iii)
iv)
v)
vi)
First assume that the system is at room temperature, i.e., 20C. This is the situation in
Figure 1(A). Calculate the distance x from the edge of the cavity neck. (The vapor
pressure and the surface tension at 20C are 2.34 kPa and 0.073 N/m, respectively)
Calculate the superheat required for the bubble to rise to the cavity mouth (Figure
1(B)).
Calculate the critical superheat for the cavity, i.e., the minimum superheat needed for
the bubble to grow out of the cavity.
Estimate the bubble diameter at departure.
Estimate the growth period. (Hint: use the solution to the bubble growth equation)
Estimate the departure frequency.
2rc
2rc
v
v
(A)
(B)
Figure 1. Re-entrant cavity
viii)
Draw the boiling curve for the kettle. Include all regimes discussed in class, i.e.,
natural convection, nucleate boiling, transition boiling and film boiling. (Simplifying
assumption: in calculating the film boiling heat transfer coefficient, use saturation
properties for both liquid and vapor, and a value of 0.8 for the thermal emissivity of
the heated surface)
Find the wall superheat at the onset of nucleate boiling (i.e., the intersection of the
natural convection and nucleate boiling curves), and compare it with the result in iii
above. Is there a significant discrepancy? If so, explain why.
hf
hg
Cp,f
Cp,g
f
g
kf
kg
Molecular weight
Value
373 K (100C)
958 kg/m3
0.6 kg/m3
7.810-4 1/K
419 kJ/kg
2,676 kJ/kg
4.2 kJ/(kgC)
2.0 kJ/(kgC)
2.810-4 Pas
1.210-5 Pas
0.681 W/(mC)
0.025 W/(mC)
0.059 N/m
0.018 kg/mol
Homework Set 5
Simplified Thermal Analysis of the PWR Hot Channel
The fuel pin geometry for a standard Westinghouse PWR is shown in Figure 1. The heated
length is 3.66 m. Consider the following operating conditions, which apply to the hot channel:
Pressure: 15.5 MPa
Inlet temperature: 285C (corresponding to an inlet enthalpy of 1263.4 kJ/kg)
Mass flux: 3,500 kg/m2s
Linear power: 30 kW/m
1) Assuming axially constant linear power, develop a numerical model to calculate the
following parameters in the hot channel:
2) Are the flow and equilibrium qualities different at the hot channel outlet? If so, why?
3) If the mass flux is increased somewhat, while keeping all other operating conditions
identical, do the axial locations of the onset of nucleate boiling and onset of significant voids
shift towards the inlet or the outlet?
Assumptions:
Fuel pin
Coolant
9.5 mm
12.6 mm
8.610-5 Pas
k
0.516 W/(mC)
Saturation properties
Tsat
617.8 K (344.6C)
593 kg/m3
f
101 kg/m3
g
hf
1,631 kJ/kg
hg
2,596 kJ/kg
Cp,f
9.1 kJ/(kgC)
Cp,g
13.7 kJ/(kgC)
f
7.310-5 Pas
g
2.310-5 Pas
kf
0.448 W/(mC)
kg
0.123 W/(mC)
0.0048 N/m
Molecular weight
0.018 kg/mol
Homework Set 6
1. Calculation of the MDNBR in the PWR Hot Channel
Consider the PWR hot channel geometry and operating conditions from Homework Set 5.
i) Find the distribution of the DNBR in the channel. (Hint: use the Tong-68 correlation, and
ignore grid spacer effects)
ii) What is the location of the MDNBR?
iii) If the inlet temperature is decreased, while all other operating conditions are kept
constant, how does the DNBR distribution in the channel change? Provide a qualitative
sketch of the new distribution.
2. Thermal Analysis of the BWR Fuel Assembly
A typical 88 BWR Fuel Assembly (FA) is shown in Figure 1. Only 62 (out of 64) positions are
occupied by fuel pins, the other two positions are occupied by so-called water rods, which
generate no heat. The heated length of the fuel pins is 3.81 m. The FA operating conditions are
as follows:
Pressure: 6.4 MPa
Inlet temperature: 270C (corresponding to an inlet enthalpy of 1183.8 kJ/kg)
Mass flux: 1,741 kg/m2s
Average linear power: 19 kW/m
Assuming a cosine-shape axial power profile, develop a numerical model to calculate the
following parameters:
i)
ii)
iii)
iv)
v)
vi)
vii)
Assumptions:
Use the properties in Table 1. Neglect the dependence of the properties on temperature
and pressure.
In answering question v, assume that the onset of nucleate boiling occurs at Tw=Tsat,
and also note that the Chen correlation reduces to the Dittus-Boelter correlation for
Tw<Tsat.
In using the Chen correlation, set x=0 for subcooled boiling and x=xe for saturated
boiling.
Fuel pin
FA duct
Coolant
16.2 mm
12.3 mm
1.7 mm
Value
279.8C
751 kg/m3
33 kg/m3
1,236 kJ/kg
2,780 kJ/kg
5.3 kJ/(kgC)
5.0 kJ/(kgC)
9.810-5 Pas
1.910-5 Pas
0.574 W/(mC)
0.061 W/(mC)
0.019 N/m
PROBLEM J J - 1
the whole boiling curve from a quench experiment and then using
determine the whole boiling curve from a quench test on the test
the experiment.
In order to run this experiment the loop pressure, flow, and inlet
Homework Set 7
1. Natural circulation BWR
Solve Problem 3-1 in Nuclear Systems, Vol. II.
Hint:
1) Neglect subcooled boiling effects, i.e., no steam is generated in the core before the
location at which Tb=Tsat.
2) To calculate the friction pressure drop in the core and chimney use HEM with
fTP=fo=0.02.
3) Use the properties in Table 1.
Table 1. Saturation properties of water at 7.1 MPa
Parameter
Tsat
f
g
hf
hg
Cp,f
Cp,g
f
g
kf
kg
Value
286.6C
738.4 kg/m3
36.9 kg/m3
1,272 kJ/kg
2,771 kJ/kg
5.45 kJ/(kgC)
5.33 kJ/(kgC)
9.510-5 Pas
1.910-5 Pas
0.563 W/(mC)
0.064 W/(mC)
0.0175 N/m
At normal operating conditions, the fluid is circulated by a pump with a characteristic curve
described by the following equation:
Ppump = a (1
m
)
b
where Ppump is the pump head, m is the mass flow rate, a=1 kPa and b=1.3 kg/s.
4m
3.5 m
4m
g
Q
Pump
Neglect the acceleration terms (Facc) and form terms (Fform) in the momentum equation.
To calculate the friction pressure drop (Ffric), use f = 0.316/Re0.25.
To calculate the gravity term (Fgrav), use the Boussinesq assumption.
Cp
k
Value
992.2 kg/m3
4.2 kJ/(kgK)
0.63 W/(mK)
6.510-4 Pas
3.7410-4 1/K
Nominal FAs
1 2 740
1 2 8
Bypass
channel
INLET PLENUM
Question
Write a complete set of equations that would allow you to calculate the mass flow rate in the hot
FAs. Write all equations explicitly, i.e., do not just indicate functional dependencies. Make sure
to clearly identify all known and unknown parameters. You will receive extra-credit, if you
actually solve the equations to provide a numerical value for the mass flow rate in the hot FAs.
Assumptions:
-
Neglect acceleration and form terms in the momentum equation for the FAs.
To calculate the friction pressure drop, use f =0.184/Re0.2 and HEM with fTP=fo
To calculate the gravity pressure drop, use HEM.
Neglect acceleration and friction terms in the momentum equation for the bypass
channel.
Consider the form term in the momentum equation for the bypass channel. Assume a
form coefficient equal to 40.
Table 3. Geometry.
Number of channels
Flow area (m2/channel)
Equivalent diameter (cm)
Length (m)
Nominal FAs
740
0.0091
1.22
3.8
Hot FAs
8
0.0091
1.22
3.8
Bypass channel
1
2.0
1.0
3.8
FINAL
3 HOURS
Makeup water
Riser
L
Downcomer
Q&
Heater
Figure 1. Schematic of the steam generation loop
i)
Using the conservation equations and their constitutive relations, find a single equation
from which the mass flow rate in the loop, m& , could be found as a function of the heat
rate, Q& , and the parameters A, L and K, i.e., f( m& , Q& ,A,L,K)=0. (20%)
ii)
Find m& for the two limit cases Q& =0 and Q& = m& hfg. Do you think the m& vs Q& curve
(with fixed A, L and K) could have a maximum between these two limits? Explain your
answer qualitatively. (10%)
iii)
For a given Q& , how does m& change if K increases or L increases or A increases? (5%)
Assumptions:
- Steady state
- Neglect all acceleration and friction terms in the loop momentum equation
- Use the HEM multiplier for the form loss in the separator, l2o = 1+ x f 1
Value
234C (507 K)
822 kg/m3
15 kg/m3
1,008 kJ/kg
2,803 kJ/kg
4.7 kJ/(kgC)
3.6 kJ/(kgC)
1.110-4 Pas
1.710-5 Pas
0.638 W/(mC)
0.047 W/(mC)
0.030 N/m
Problem 2 (55%) Water boiling during a loss-of-flow transient in a home heating system
A large condo building uses a water forced-convection heating system. The heater consists of
hundreds of round channels of diameter D=2.54 cm and length L=1 m in which water is heated
by an axially uniform heat flux, q=200 kW/m2 (see Figure 2). The system operates at 1 MPa
and the water temperature at the inlet of the heater channel is Tin=90C (hin=365.6 kJ/kg). Under
normal operating conditions the mass flux is Go=1000 kg/m2s and no boiling occurs in the
channel. A pump malfunction occurs at t=0, so that the mass flux in the heater channel starts to
decay exponentially, i.e., G(t) = Go e t / , where =10 s. Assume that the heat flux, pressure and
inlet temperature remain constant throughout the transient.
q
D
G
z
Figure 2. A heater channel.
R*
Value
180C (453 K)
887 kg/m3
5.1 kg/m3
763 kJ/kg
2,778 kJ/kg
4.4 kJ/(kgC)
2.6 kJ/(kgC)
1.510-4 Pas
1.410-5 Pas
0.677 W/(mC)
0.034 W/(mC)
0.042 N/m
462 J/kgK
h q"Ph
=
,
z
A
calculate the fluid enthalpy and equilibrium quality as functions of z and t. (5%)
i)
ii)
At what time does the bulk temperature reach saturation? Assume the specific heat
does not change with temperature. (5%)
iii)
At what time does nucleate boiling start? Use the Davis and Anderson model for
ONB and assume that the single-phase forced convection heat transfer coefficient, H,
G(t)
, where Ho=9.3 kW/m2K. (10%)
is proportional to the mass flux, i.e., H = H o
Go
iv)
At what time does a significant amount of vapor first appear in the channel? (10%)
v)
vi)
Qualitatively sketch the bulk and wall temperatures vs. time at the channel outlet.
(10%)
vii)
Estimate the time at which two-phase density-wave oscillations appear in the channel.
Use the stability map of Figure 3 below. (10%)
Nsub
Nsub=Npch - 4
Stable
Unstable
2
0
12
Npch
i)
A steam bubble grows at a cavity with the geometry shown in Figure 4. What can
you say about the steam temperature in this situation? (5%)
ii)
FINAL (solutions)
m& 2
2 f A2
(1)
where the friction and acceleration terms have been neglected, as per the problem assumptions.
The fluid in the downcomer is saturated water therefore its density is down=f, while the density
in the riser is:
riser = g + (1 ) f
(2)
(3)
1 x
1+ g
f x
where x is the flow quality in the riser. The two-phase multiplier for the form loss in the steam
separator is:
lo2 = 1+ x
(4)
per the problem assumption. The flow quality x can be found from the energy balance for the
heater:
Q& = xh fg m&
(5)
where it was assumed that the equilibrium quality is equal to the flow quality, a very good
assumption since the riser is a saturated mixture of steam and water. Eliminating x in Eqs. (3)
and (4) by means of Eq. (5), and substituting Eqs. (2) and (5) into Eq. (1), one gets the answer:
f
( f g )
m& 2
&
&
gL = 1+ Q /(mh fg )
1 K
2 A2
1 Q& /(m& h fg ) g
g
f
1+ &
Q /(m& h fg ) f
(6)
For Q& = m& hfg (complete vaporization), one has x=1, =1, riser=g, l2o = f and From Eq. (1):
g
m& =
2 g A2 ( f g )gL
(7)
An increase in heat rate, Q& , increases the density difference between the riser and the
downcomer, which would tend to increase the flow. However, an increase in Q& also increases
the quality and thus the two-phase form loss multiplier, which of course would tend to reduce the
flow. Because there are two conflicting effects, a maximum in the m& vs Q& curve is possible.
bThis curve is shown for some representative values of A, K and L in Figure 1, and it does in fact
have a maximum.
Q& /(m& h fg )
Problem 2 (55%) Water boiling during a loss-of-flow transient in a home heating system
h(z,t) = hin +
q"Ph t /
ze
AGo
(8)
where Ph=D=7.98 cm and A=/4D2=5.1 cm2. Then the equilibrium quality, xe, is:
xe
(z,t)
h hf
h fg
hin h f
h fg
q"Ph
zet /
h fg AGo
(9)
ii) Before reaching saturation h-hin can be expressed as Cp,f(Tb-Tin), where it is was assumed that
the specific heat is independent of temperature, as per the hint. Thus, from Eq. (8) one gets:
Tb (z,t) = Tin +
q"Ph
zet /
C p, f AGo
(10)
Obviously, saturation is first reached at the channel outlet, so setting Tb=Tsat and z=L in Eq. (10)
and solving for t, one gets the time at which saturation first occurs in the channel:
C (T T ) AGo
t sat = ln p, f sat in
25.3 s
q"Ph L
(11)
An identical result would have been obtained by setting h=hf in Eq. (8) or xe=0 in Eq. (9).
iii) The Davis and Anderson model for the Onset of Nucleate Boiling (ONB) gives a relation
between the heat flux and the wall superheat, Tw-Tsat, at ONB, as follows:
8R*Tsat2
q" 2.2C a
k f h fg P
Tw,ONB=182.2C
2R *Tsat2 k f
The corresponding cavity radius is r
3.7m , which is reasonable.
c,ONB =
Ph fg q"
(12)
where P=1 MPa is the system pressure. To find the time at which the wall temperature reaches
182.2C, we can use Newtons law of cooling:
q"= H (Tw Tb )
(13)
G(t)
is the heat transfer coefficient, as per the problem statement. Substituting
Go
Eq. (10) into Eq. (13), setting Tw=Tw,ONB, recognizing that at any given time the maximum wall
temperature is at z=L, and solving for t, one gets the time at which ONB first occurs in the
channel:
where H = H o
tONB
T
T
= ln w,ONB in 11.7 s
q"Ph L + q"
AGoC p, f H o
(14)
Note that tONB<tsat, which justifies the use of Eq. (10) for Tb in Eq. (13).
iv) The Onset of Significant Void (OSV) will first occur at z=L, and can be predicted with the
Saha and Zuber correlation:
(Tsat Tb )OSV
q"D
0.0022 k
f
q"
154
GC
p , f
Pe < 7 10 4
(15)
Pe 7 10
where Pe(GDCp,f)/kf. Since OSV will occur after ONB, and Pe5104 at ONB, we can
conclude that Pe<5104 and thus, from the first expression in Eq. (15), Tb,OSV163.4C. Setting
Tb=Tb,OSV and z=L in Eq.(10) and solving for t, one gets the time at which OSV first occurs in the
channel:
C p , f (Tb ,OSV Tin ) AGo
t OSV = ln
23.3 s
q"P
L
h
(16)
tONB
tDNB
t (s)
vi) The bulk temperature increases exponentially per Eq. (10) until it reaches Tsat; then it stays at
Tsat until xe=1. The wall temperature is found from Newtons law of cooling as
Tw = Tb + q"/ H
(17)
where H is the heat transfer coefficient at time t. For t<tONB H is the single-phase heat transfer
coefficient, but for t>tONB H increases as the heat transfer regime becomes partial and then fullydeveloped subcooled nucleate boiling. However, at t=tDNB H drops dramatically because the
transition to film boiling occurs. Failure (burnout) of the heater channel is expected soon after
this transition. The qualitative time history of the bulk and wall temperatures at the channel
vs. time, it is not
outlet is shown in Figure 3. Note that without a quantitative calculation of qDNB
possible to determine a priori whether tDNB>tsat or vice versa.
Temperature
Tw
Tw,ONB
Tsat
Tb
0
Time
Figure 3. Time history of the bulk and wall temperatures at the channel outlet (not to scale)
vii) To determine the onset of dynamic instability, one first has to calculate the subcooling
number, Nsub:
N sub =
f g h f hin
g
h fg
(18)
f g q"Ph L
g
GAh fg
(19)
At normal operating conditions the values for the heater channel are Nsub34 and Npch3, which
identify a stable point on the stability map. However, for t>0 the phase change number increases
because the mass flux decreases, while Nsub remains constant because the inlet enthalpy and
pressure are fixed throughout the transient. Therefore, the channel trajectory on the stability
map is a straight horizontal line (see Figure 4 below). The Npch value at which instability occurs
is 38, found by intersecting the trajectory with the stability line, Nsub=Npch - 4. Then, solving Eq.
(19) for G, one gets Gunst70.5 kg/m2s. The time at which G=Gunst is:
G
tcr = ln o
Gunst
26.5 s
(20)
Nsub
(3,34)
t
Onset of instability
(38,34)
Nsub=Npch - 4
2
0
12
Npch
i) Since the steam/liquid interface is flat (i.e., the radius of curvature is infinite), the steam
pressure is equal to the liquid pressure. This can happen only if the steam is at the saturation
temperature corresponding to the liquid pressure, i.e., 100C assuming the liquid is at 1 atm.
ii) The critical (or maximum) superheat, Tsat,cr, is inversely proportional to the minimum radius
of curvature of the bubble, as it grows at the cavity mouth:
Tsat ,cr =
K
rmin
(21)
where K is the proportionality constant (K=2Tsat2 R*/(hfgP)), which depends on fluid and
pressure, and rmin depends on the cavity radius, rc, and the contact angle, , as follows:
rmin
rc
sin
=
r
c
> 90o
(22)
90
Using Eqs. (21) and (22) for Tsat,cr=2C, rc=1 m and =135, one finds K2.828 mC. Thus,
for rc=3 m and =45, Tsat,cr0.94C.
MID-TERM QUIZ
1.5 HOURS
Air
v
v
Value
1,000 kg/m3
0.001 Pas
0.07 N/m
1.2 kg/m3
1.710-5 Pas
Liquid rivulets
Steam
Droplet re-entrainment
at blade tip
Blade
Value
878 kg/m3
6.1 kg/m3
1.510-5 Pas
0.04 N/m
Problem 3 (5%) Effect of droplet entrainment on void fraction and pressure drop
in annular flow
Consider steady-state, adiabatic, vertical flow of a liquid/vapor mixture in a round
channel. The flow regime is annular. At a certain axial location the rate of droplet
entrainment exceeds the rate of droplet deposition.
i) What is the sign of
d
at that location? Explain. (5%)
dz
dP
ii) What is the sign of at that location? (Optional for 5% extra credit)
dz acc
OPEN BOOK
1.5 HOURS
(1)
where is the void fraction. According to the drift flux model, the void fraction can
be calculated as:
jv
Co j + Vvj
(2)
where Co=1 and Vvj=vb=0.1 m/s, as per the hint in the problem statement. jv and
j=jv+j are the air and total superficial velocities, respectively. However, in our case
it is j=jv because the vinegar is stagnant and thus its superficial velocity (j) is zero.
The air superficial velocity can be calculated as jv=xG/v. Now, x=1 because the
vinegar does not flow; G= m& air /Atank0.018 kg/m2s, thus jv0.015 m/s. Equation (2)
gives 0.13, and finally Eq. (1) gives L1.53 m. So the level increase due to air
injection is about 20 cm.
iii) If the injector holes were larger, the size of the bubbles would be higher, thus their
velocity would be higher, which would result in a lower void fraction, and finally a
lower level in the tank. The design with smaller holes is better, because the smaller
bubbles have higher surface-to-volume ratio and longer residence time in the vinegar,
thus delivering oxygen at a higher rate, which increases the rate of fermentation.
We cr
14.4 m
g Vg2
(3)
f Dd2 Vg
9 g D
(4)
8 (1 ) w
NL
D
mN = 1 exp
where L=5 mm and = 1
3
4
(5)
D
0.906. Solving Eq. (5) for the number of screens
L
N, one finds:
3
D
N =
ln(1 mN ) 3.7
8 (1 ) w L
(6)
where mN was set equal to 0.75. Thus, the minimum number to obtain at least 75%
separation efficiency is 4.
iii) Wire separators are simple and reasonably efficient. However, they are delicate and
susceptible to failure by erosion/corrosion, because the wire is thin and the surface-tovolume ratio is very high. Chevrons are more expensive, but also more rugged and
generally have higher separation efficiencies, as they can operate at higher velocity
thanks to the scoops, which increase the breakthrough velocity. Since in a large power
plant the capital cost of the moisture separator is usually a small fraction of the total cost,
chevrons should be preferred as they are more reliable and efficient.
Problem 3 (5%) Effect of droplet entrainment on void fraction and pressure drop
in annular flow
i) Droplet entrainment reduces the slip ratio (because more liquid is moving at a speed
1
close to the speed of the vapor) and thus increases the void fraction ( =
).
v
1 x
1+ S
x
l
d
Therefore, the sign of
is positive. Note that the flow quality (x) and the mass flux
dz
(G) are constant along this channel.
ii) Physically, the momentum increase due to the acceleration of the liquid is higher than
the momentum decrease due to the de-acceleration of the vapor. Therefore, there is a net
dP
acceleration of the mixture >0.
dz acc
Mathematically,
2
(1 x) 2
d G2
dP
2 d 1
2 d x
=
+
G
(7)
= +=G
dz m+
dz v (1 ) l
dz acc dz m
Since we know from i that the void fraction is increasing, the two-phase density, m+ ,
ought to be decreasing. More rigorously,
(1 x) 2
d 1 d x2
=
+
(8)
dz m+ dz v (1 ) l
At high (typical of annular flow) the first term of the derivative (
x2
) is more
(1 x) 2
) to a change of (again note that x is constant
(1 ) l
here). Therefore, the derivative is dominated by the second term, suggesting that
dP
>0 if increases, as is the case here.
dz acc
sensitive than the second term (
22.313
FINAL (solutions)
3 HOURS
Problem 1 (30%) Hydraulic analysis of the PWR primary system at cold zero-power
conditions
i) The momentum equation for the loop is:
L dm
m2
= Ppump (K core + K sg )
A dt
2 l A 2
(1)
where m is the mass flow rate, L=40 m is the total length of the loop, A=1.65 m2 is the flow area,
Kcore=7 and Ksg=4 are the form loss coefficients for the core and steam generator, respectively.
The acceleration and friction terms were neglected in Equation 1, as per the problem statement.
Moreover the gravity term is zero because the fluid is isothermal.
dm
At steady-state
= 0 and Equation 1 can be easily solved for the steady-state mass flow rate,
dt
mss:
m ss =
2 l A 2 Ppump
(K core + K sg )
9,960 kg/s
(2)
= m ss2 m 2
(K core + K sg ) dt
(3)
Equation 3 can be integrated to find m(t) during start-up. Separating the variables, making use of
the hint in the problem statement, and setting the initial condition m(0)=0, one gets:
m( t ) = m ss
1 et /
1 + e t /
(4)
l A L
l
=L
0.6 s
(K core + K sg )m ss
2(K core + K sg )Ppump
(5)
Equation 4 is plotted in Figure 1. The time it takes to reach 50% of the steady-state value can be
calculated by setting m=0.5mss in Equation 4, and solving for t.
50 = ln(3) 0.66 s
(6)
Figure 1. PWR primary system mass flow rate during cold zero-power start-up.
iii) Equation 5 indicates that the time constant is proportional to the loop length and inversely
proportional to the square root of the pump head. Thus, it can be concluded that the time
constant for the scaled-down loop will be lower than for the actual PWR primary system by a
factor of 103.16.
Problem 2 (25%) Surface tension effects in borated water draining from a BWR Standby
Liquid Control Tank.
i) The water pressure at the bottom of the tank, P, can be calculated as follows:
Pl = Patm + l gL
(7)
where Patm is the atmospheric pressure, is the borated water density and L is the level in the
tank. Let us now focus on the liquid/air interface at the hole. For a contact angle >90, the effect
of surface tension is to oppose draining. The condition for static equilibrium (i.e., no draining)
is:
Pl Patm =
2
r
(8)
where is the surface tension and r is the radius of curvature, which can be derived from simple
geometric considerations:
r=
dH
0.29 mm
2 sin
(9)
with dH=0.5 mm. Combining Equations 7 and 8, one gets the maximum level of borated water
that can be held up by the surface tension in the hole, Lmax:
L max =
2
49 cm
l g r
(10)
Since the initial level is higher than Lmax, the borated water will drain until L=Lmax.
ii) If the contact angle is <90, the tank will drain completely because surface tension no longer
opposes draining.
iii) If the tank top is sealed and there is a cover gas, the borated water will drain until the cover
gas pressure, Pcg, becomes sufficiently low. The condition for static equilibrium is:
Pcg + l gL = P atm
2
r
(11)
where the positive sign on the right-hand side applies to contact angles >90 and the negative
sign to contact angles <90. Thus, the contact angle will affect the equilibrium pressure of the
cover gas, but at a certain point draining will stop regardless of the value of the contact angle.
&1+m
& 2 =m
& tot
m
(12)
& 2 are the mass flow rate in channels 1 and 2, respectively. The energy
& 1 and m
where m
equations are:
& =m
& 1c p (T1L To )
Q
(channel 1)
(13)
& 2 c p (T2 L To )
0=m
(channel 2)
(14)
where T1L and T2L are the temperature at the outlet of channels 1 and 2, respectively.
The momentum equations are:
m12
+ o 1 (T1L To ) gL (channel 1)
Po PL = K
2
2 o A
2
Po PL = o gL
(channel 2)
(15)
(16)
where Po is the inlet plenum pressure. Equations 12 through 16 are 5 equations in the 5
& 2 , T1L, T2L and Po. Substituting Equation 13 into Equation 15, eliminating Po
& 1, m
unknowns m
& 1 , one gets:
from Equations 15 and 16, and solving for m
& 2 gL
A 2 Q
o
&1 =
m
c p K
1/3
(17)
(18)
Problem 4 (20%) Quenching experiments to simulate boiling heat transfer during a LBLOCA.
i) The main differences are geometry (spherical vs. cylindrical) and materials (copper vs.
zirconium). Geometry differences will have an effect mostly on film boiling and DNB.
Materials differences will have an effect mostly on nucleate boiling. Because of
geometry, size and materials differences, the experiment and reactor situation will also
have different thermal capacities, and thus different time scales.
ii) The energy balance for the sphere is:
C P V
dT
= q S = h (T Tsat )S
dt
(19)
where and Cp are the copper density and specific heat, respectively, T, V and S are the
sphere temperature, volume and surface, respectively, q" is the heat flux at the surface, h
is the heat transfer coefficient, and Tsat is the saturation temperature of water.
iii) The qualitative sketch of the sphere temperature history for an initial temperature of
1,500C is shown in Figure 2. The sphere goes through all heat transfer regimes,
including transition boiling, because the situation is temperature controlled, not heat-flux
controlled. Note that the film boiling region has the longest duration because of its large
temperature width. The concavity of the T-t curve can be determined by differentiating
Equation 19:
C P V
d 2T
dq dT
=S
2
dT dt
dt
(20)
dT
Since the term
is obviously positive, the concavity depends only on the
dt
derivative of the heat flux with respect to temperature. Thus, the concavity is positive for
film boiling, nucleate boiling and natural convection, but is negative for transition
boiling.
T-Tsat (C)
Film boiling
1500
400
20
1
Transition
boiling
Nucleate
boiling
Free
convection
22.313
OPEN BOOK
1.5 HOURS
S=
1 x
1+ v S
x
l
vv
vl
vl vv = vb
G = v v v + l (1 ) v l
(mass flux)
For a perfectly incompressible fluid the density is constant, and so the mass and momentum
equations become, respectively:
G
=0
z
P
G
P G 2
= w w g cos
t
z z
A
G
P f G G
=
g
t
z D e 2
where Pw, A and De are the channel wetted perimeter, flow area and equivalent diameter, respectively.
ii) Integrating the momentum equation with respect to z, one gets:
L
L
G
f GG
= dz +
dz + gdz
t
D e 2
0
0
0
L
Pinlet Poutlet
The pressure at the inlet is constant by assumption. The first term on the right-hand side is also
constant because G increases linearly with time. The third term on the right-hand side is constant
because the fluid is incompressible. The second term on the right-hand side increases roughly as t2.
Therefore, the above equation suggests that the outlet pressure must decrease roughly as t2.
The Ishii-Mishima correlation gives the value of the air superficial velocity at the onset of
entrainment, jv=15.7 m/s (calculated with the thermophysical properties of Table 1). Thus the
separator will have to operate at jv=0.715.7 m/s 11 m/s.
Then the diameter of the separator can be calculated from the following equation:
jv =
xG
=
v
&
xm
v ( D2 )
4
D=
&
4 xm
= 0.196 m
v jv
& (1 x )
m
de
= Dd
dz
where e is the entrained liquid fraction (e =1 at the inlet), and d is the rate of droplet deposition,
which can be found as:
d = K
1 x
ve
x
where K=0.1 m/s is the deposition coefficient given by the McCoy-Hanratty correlation.
Integration of the mass balance equation gives:
DK v
L)
&
xm
where L is the length of the separator. If e is to decrease by 50%, then the required length is:
L=
&
xm
log(2) 3.7 m
DK v
iii) The separation efficiency of the separator is 50%, since 50% of the initial moisture content is
removed.
22.313
FINAL
3 HOURS
Problem 1 (30%) Hydraulic analysis of the PWR primary system at cold zero-power
conditions
A greatly-simplified schematic of the PWR primary system is shown in Figure 1. The core and
steam generators are represented by two form losses of coefficients 7 and 4, respectively. The
loop can be modeled as a series of four identical round tubes of 1.45 m ID and 10 m length. The
flow within the loop is driven by a pump that delivers a constant head, Ppump=200 kPa,
regardless of the flow.
10 m
Steam
generator
(K=4)
10 m
g
Core
(K=7)
Pump
1/10 scale (the pump head is also scaled down to 1/10). Would such loop have the same
time constant of the PWR primary system? (5%)
Assumptions:
-
Neglect the acceleration and friction terms (Facc and Ffric, respectively) in the momentum
equation.
Cp
k
Value
1,000 kg/m3
4.2 kJ/(kgK)
0.6 W/(mK)
1.010-3 Pas
2.210-4 1/K
Problem 2 (25%) Surface tension effects in borated water draining from a BWR Standby
Liquid Control Tank.
BWRs have a Standby Liquid Control Tank (SLCT) containing highly-borated water at room
temperature that can be injected into the core, should the control rods fail to shutdown the reactor
during an accident. Over a long period of time, borated water corrosion has created a small
round hole of 0.5 mm diameter on the bottom of the SLCT (Figure 2a). The contact angle
between borated water and the SLCT material is = 120. The surface tension of borated water
at room temperature is 0.07 N/m, and its density is about 1,000 kg/m3. The initial liquid level in
the SLCT is 1 m.
Borated water
Liquid level
Cover gas
Hole
0.5 mm
(a) Open top
Borated water
Hole
(b) With cover gas
Assuming that the SLCT top is open to the atmosphere, would you expect the borated
water to completely drain from the hole? (10%)
If so, explain why.
If not, calculate the level at which draining would stop.
ii)
Now assume that the contact angle is 60. Does the tank drain completely? Explain.
(5%)
iii)
To prevent draining, a fellow MIT nuclear engineering student suggests sealing the
tank top and put a cover gas (Figure 2b). Would this in fact prevent draining? Does
the contact angle affect your answer? (10%)
The fluid specific heat and thermal expansion coefficient are cp and , respectively. The density
of the fluid can be calculated by means of the Boussinesq approximation with To and o as the
reference temperature and density, respectively.
& tot
m
Outlet
plenum
2
L
Inlet
plenum
&
Q
Form loss
& tot
m
Figure 3. Parallel channels connected at plena.
i)
ii)
iii)
Find an expression for the mass flow rate in channel 1 in terms of the heat rate,
geometry and properties only. (15%) (Hint: assume steady-state upflow in both
channels)
& at which the mass flow rate in channel 2 becomes zero.
Find an expression for Q
(5%)
What happens to the flow in channel 2, if the heat rate in channel 1 is increased
beyond the threshold calculated in ii? (5%) (Note: provide only a qualitative
answer)
Assumptions:
- Heating in channel 1 is axially uniform.
- Assume single-phase flow in the system.
- Neglect acceleration and friction terms in both channels.
- All thermophysical properties (except density) can be considered independent of
temperature.
Problem 4 (20%) Quenching experiments to simulate boiling heat transfer during a LBLOCA.
To simulate boiling heat transfer on the surface of the fuel pins during a Large-Break Loss Of
Coolant Accident (LB-LOCA) in a PWR, a nuclear engineer has designed a very simple
quenching experiment, in which a small copper sphere (1 cm diameter) is heated up to very
high temperatures (1,000C), and then dropped in a large pool of water at atmospheric pressure.
i) What are the differences between the experiment and the actual reactor situation that are
likely to have an effect on boiling heat transfer? (5%)
ii) Write the energy conservation equation describing the temperature history (T vs. t) of the
copper sphere during a quenching experiment? (5%) (Hint: neglect the temperature
gradient within the sphere, describe boiling heat transfer at the surface of the sphere by
means of a heat transfer coefficient, and assume that the water bulk is saturated)
iii) The boiling curve for the experimental conditions is shown in Figure 4. Provide a
qualitative sketch of the sphere temperature history for an initial temperature of 1,500C.
(10%)
(W/m2)
3
1
22.313
MID-TERM QUIZ
1.5 HOURS
Drained liquid
j v ,e =
l
N 0.8
v
K = 0.03 j v
vD
with N
l
g ( l v )
(Ishii-Mishima)
0.1
0.9
v
(McCoy-Hanratty)
Table 1. Properties of water and air at room temperature and atmospheric pressure.
Parameter
Water
Air
v
v
Value
1,000 kg/m3
0.001 Pas
0.07 N/m
1.2 kg/m3
1.710-5 Pas
JB / Rev Fall 10
The shape factor for DNB heat flux calculation in non-uniform heated channels
Introduction
The W-3 is a widely used CHF correlation for PWR conditions, where DNB is the dominant CHF
mechanism.
The correlation consists of the following equation:
0.1484 1.596x
q "CHF,u is in kW/m2
p (pressure) =5.5 to 16 MPa
G (mass flux) =1,356 to 6,800 kg/m2s
Dh (heated diameter) =0.015 to 0.018 m
xe (equilibrium quality) = -0.15 to 0.15
L (tube length) =0.254 to 3.70 m
hin (inlet enthalpy) >930 kJ/kg
Equation (1) was developed for axially uniform heated channels only, and provides the value of
the CHF at any given location, once the equilibrium quality, the mass flux, the equivalent
diameter, the pressure at that location, and the inlet enthalpy are known.
It is well known that for axially non-uniform heating there exists an effect of the upstream history
on the local value of the CHF [1]. A method has been derived by Tong [2], which enables to
account for the effect of the heat flux profile on the local CHF value. A similar approach has
been proposed independently by Silvestri [3].
A shape factor F is defined as:
q "CHF,u
q "CHF
(2)
where q"CHF,u is the value of the critical heat flux calculated by means of the W-3 correlation for a
axially uniform heated channel, and q"CHF is the critical heat flux in the case of a non-uniform
heated channel.
An energy balance for the bubble layer provides the analytical expression of F [1]:
DNB
C
q"()exp C DNB d
(3)
JB / Rev Fall 10
DNB is the location of interest measured from the location of the inception of nucleate boiling, q"
is the operating heat flux and C( DNB ) is an experimental coefficient describing the heat and
mass transfer effectiveness at the bubble-layer/subcooled-liquid-core interface:
C( DNB
4.31
1 x e ( DNB )
) 185.6
G 0.478
(m-1)
(4)
where G is in kg/m2s. Note: in Eq. (3), the C factor within the integral is to be evaluated at DNB ,
as that was the assumption made in correlating the data via Eq. (4) [4].
Tong and Tang [1] recommend calculation of DNB as simply the distance from the channel
entrance. This approach is adopted in the numerical example below.
Once the value of the CHF is calculated, a local Critical Heat Flux Ratio (CHFR) can be defined
as:
CHFR
q "CHF
q"
(5)
The CHFR is a measure of the margin to DNB. For example, most PWRs in the U.S. are
designed to maintain a CHFR of at least 1.3 throughout the core during a postulated transient
overpower (e.g., 112% power).
Physical interpretation of the shape factor
The shape factor accounts for the difference in the amount of energy accumulated in the bubble
layer up to the location of interest, for a uniform and non-uniform heated channel. To gain some
physical insight on the shape factor, consider a channel with fixed mass flux, pressure and
equivalent diameter. Now consider the three heat flux profiles shown in Figure 1. Also, assume
that in each case the inlet temperature is adjusted to obtain the same equilibrium quality at
location z*. Case 1 is the reference situation with uniform heating. In Case 2 a larger amount of
energy than in Case 1 is supplied to the bubble layer before z*, thus, it is clear that a small further
heat supply at z* (small relative to Case 1) may cause DNB. Hence, the shape factor is greater
than one:
F=
q "CHF.u
>1
q "CHF
(6)
G and P fixed
2
1
3
z*
JB / Rev Fall 10
The shape factor conveys the so-called memory effect of the heating axial profile on the CHF.
The quantity 1/C, which shows up in the exponential of the shape factor, can be interpreted as a
characteristic memory length: it provides an estimate of the length of the upstream region that
affects the CHF at a certain location. Note that C decreases as the quality increases therefore
amplifying the memory effect. In the limit of very high qualities (xe>0.2), DNB is no longer the
dominant CHF mechanism, and the occurrence of CHF can be considered as a global
phenomenon, with little dependence on the local value of the heat flux.
Numerical example
The fuel pin geometry for a standard Westinghouse PWR is shown in Figure 2. The heated
length is 3.66 m. Consider the following operating conditions, which apply to the hot channel:
Pressure: 15.5 MPa
Fuel pin
Coolant
9.5 mm
12.6 mm
JB / Rev Fall 10
Figure 5. CHFR
Figure 6. Coefficient C
References
[1] Tong, L. S., and Y. S. Tang, Boiling Heat Transfer and Two-Phase Flow, 328-336, 1997.
[2] Tong, L. S., et al., Influence of axially non-uniform heat flux on DNB, AIChE Chem. Eng.
Prog. Symp. Ser., 62(64):35-40, 1966.
[3] Silvestri, M., On the burnout equation and on location of burnout points, Energia Nucleare,
[4] Lin, W. S., et al., Bundle critical power predictions under normal and abnormal conditions