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Key Laboratory of Thermo-Fluid Science and Engineering, MOE, Xian Jiaotong University, Xian, Shaanxi 710049, China
Department of Mechanical Engineering, University of Nevada, Las Vegas, NV 89154-4027, USA
a r t i c l e
i n f o
Article history:
Received 16 April 2015
Received in revised form 6 October 2015
Accepted 9 October 2015
Available online 11 November 2015
Keywords:
Supercritical carbon dioxide
Heat transfer
Double pipe heat exchanger
Correlation
Buoyancy force
a b s t r a c t
Supercritical carbon dioxide (SCO2) is a promising working fluid for the cryogenic refrigeration, aircondition and heat pump systems. The present study sets up a SCO2water test loop to study the heat
transfer performance of SCO2 in a double pipe heat exchanger. The effects of SCO2-side pressure, mass
flux and buoyancy force as well as water-side mass flux are investigated. It is found that the total and
SCO2-side heat transfer coefficients reduce as the SCO2-side pressure increases. The peak total and
SCO2-side heat transfer coefficients appear at a higher temperature than the pseudo critical temperature.
The water-side mass flux has a larger effect on the total heat transfer coefficient compared to the
SCO2-side mass flux in the studied cases. The contribution of buoyancy force to the heat transfer
performance is large at the small SCO2-side mass flux and it becomes smaller as the SCO2-side mass flux
increases. The SCO2-side pressure and water-side mass flux have little effect on the buoyancy force. A
heat transfer correlation that includes the effect of buoyancy force is obtained by fitting the experimental
data with genetic algorithm.
2015 Elsevier Ltd. All rights reserved.
1. Introduction
The halohydrocarbon refrigerants such as CFCs and HCFCs were
restricted for use in many years ago due to the damage to ozone
layer [1]. The widely used HFC-134a is also not recommended to
be used in the future because it may increase the greenhouse
effect, and may be decomposed into acid and other toxic substance
by the sunniness in the troposphere [23]. Recently, many
researchers have paid considerable attention to the CO2. The CO2
is non-toxic, incombustible and safe so that it almost has nonnegative effects on the environment whose Ozone Depletion
Potential (ODP) and effective Global Warming Potential (GWP)
are zero [45]. When the pressure and temperature approach the
critical point of CO2, the specific heat capacity is very high which
can significantly improve the heat transfer performance. The
supercritical fluids cannot be defined as a liquid or as a gas but
as a substance in a state, i.e., supercritical state, because their thermal physical properties are different from those of real fluids, and
there is no liquidvapor phase transition and interfaces at supercritical pressures. Therefore, the trans-critical CO2 system has been
Corresponding author. Tel.: +86 29 82665539; fax: +86 29 82663502.
E-mail address: wangqw@mail.xjtu.edu.cn (Q.-w. Wang).
http://dx.doi.org/10.1016/j.ijheatmasstransfer.2015.10.017
0017-9310/ 2015 Elsevier Ltd. All rights reserved.
380
Nomenclature
A
c1, c2, c3
D
f
g
Gm
Gr
h
H
L
Nu
p
Q
qm
Re
Pr
T
U
Greek
DT
Dp
q
k
Subscripts
b
average value at cross section
CO2
supercritical CO2 side
H2O
water side
in
inlet
out
outlet
pc
pseudo critical point
w
wall
Wall-H outer diameter
Wall-C inner diameter
381
U CO2
Q ave
ACO2 DT
where, Qave is the average heat transfer rate, ACO2 is the heat transfer area of SCO2 side, and DT is the temperature difference between
the hot and cold sides.
During the experiment process, the experimental data is considered to be valid when the relative error of heat transfer rates
between the hot and cold sides is less than 10% in normal operating
condition and 15% in the pseudo-critical operating condition. The
average heat transfer rate Qave is calculated by:
where, QH2O is the heat transfer rate on the water side, and QCO2 is
the heat transfer rate on the SCO2 side, which are calculated by:
Q H2O Gm;H2O Ain;H2O HH2O;out HH2O;in
Q CO2 Gm;CO2 Ain;CO2 HCO2;in HCO2;out
Fig. 2. Photo of test section: left side-test section without thermal insulation
material; right side-test section with thermal insulation material.
3. Data reduction
In the double pipe heat exchanger, the total heat transfer
coefficient UCO2 based on the SCO2-side heat transfer area is
calculated by:
3
4
where, HH2O,in and HH2O,out are the enthalpy of water at the inlet and
outlet, while HCO2,in and HCO2,out are the enthalpy of SCO2 at the inlet
and outlet. Ain,H2O and Ain,CO2 are the inlet cross-sectional area on
the H2O side and SCO2 side, respectively. The thermal physical
properties of SCO2 dependent with temperature and pressure are
considered during the calculation, which are obtained from the
NIST website [20].
It was found that the temperature difference between the
inlet and outlet on SCO2 side is less than 3 C because the tube
length and the temperature difference between water and SCO2
sides are relatively small. Thus, the logarithmic mean temperature difference is used to calculate the DT in the countercurrent
flow:
DT
T CO2;out T H2O;in T CO2;in T H2O;out
T
T H2O;in
ln T CO2;out
CO2;in T H2O;out
1
1
ACO2 ln DWall-H =DWall-C
ACO2
U CO2 hCO2
2pkL
hH2 O AH2 O
382
Fig. 3. Sketch of test section and locations of mounted thermocouples (unit: mm).
Nu
2=3
f =8Re 1000Pr
D
1
p 2=3
L
1:17 12:31 f =8 Pr 1
2
Present results
Gnielinski formula
180
160
140
120
100
80
Deviationmax = 7.2%
60
1.0x10
1.5x10
2.0x10
2.5x10
3.0x10
Re
Present results
Filonenko formula
0.035
8
0.030
Deviationmax = 6.14%
"
200
Nu
1
ACO2 ln DWall-H =DWall-C
ACO2
hCO2 1
U CO2
2pkL
hH2 O AH2 O
0.025
0.020
0.015
4
1.0x10
1.5x10
2.0x10
2.5x10
3.0x10
Re
annular side is unnecessary to calculate the heat transfer coefficient on both sides. Therefore, the present experimental data is
valid. The fitting formulas based on the present experimental data
are shown as follows:
383
60
Present results
Gnielinski formula
55
50
45
Deviationmax = 5.75%
40
35
30
5000
5500
6000
6500
Re
0.08
Present results
Filonenko formula
0.07
0.06
Deviationmax = 17%
0.05
0.04
0.03
0.02
0.01
3500
4000
4500
5000
5500
6000
6500
Re
Nu 0:012Re0:92 Pr0:21
f 1:23 lgRe 0:2
10
2
11
Table 1
Experimental uncertainty analysis.
2800
Tpc = 34.7C
Uncertainty (%)
Variables
Uncertainty (%)
p
T
qm
UCO2
Re
0.12
0.5
0.16
4.61
2.1
Dp
h
f
Nu
Q
0.72
6.52
6.17
6.54
4.51
pSCO2 = 9 MPa
pSCO2 = 10 MPa
2000
1600
Tpc = 45C
-2
-1
-2
-1
1200
Variables
pSCO2 = 8 MPa
Tpc = 40C
2400
-1
4500
-2
4000
UCO2 /Wm K
25
3500
800
20
25
30
35
40
45
50
55
60
65
Tb /C
Fig. 6. Effect of SCO2-side pressure on total heat transfer coefficient.
70
384
9000
pSCO = 8 MPa
Tpc = 34.7 C
8000
pSCO = 9 MPa
2
Tpc = 40 C
7000
pSCO = 10 MPa
2
-2
hCO2 /Wm K
-1
6000
-2
-1
5000
-2
-1
4000
3000
Tpc = 45 C
2000
1000
20
25
30
35
40
45
50
55
60
65
70
75
Tb /C
It was found by Pioro et al. [11] that the buoyancy force has a
significant effect on the heat transfer performance of SCO2 in the
circular tube during the heating process. According to the different
effects of buoyancy force on the flow and heat transfer performance, the flow of SCO2 can be divided into forced convection
and mixed convection. In the forced convection process, the effect
of buoyancy force is very small, but that of thermal physical properties of SCO2 is significant. In the mixed convection process, both
the buoyancy force and thermal physical properties of SCO2 play
major roles on the heat transfer performance, which may result
in the heat transfer deterioration or heat transfer enhancement.
Jackson and Hall [24] pointed out that the buoyancy force of
SCO2 played an important role and could not be neglected when
the buoyancy force satisfied the following equation.
Gr
Re2:7
> 105
12
Gr
3200
-2
-1
-2
-1
-2
-1
-2
UCO2 /Wm K
-1
2800
W qb gD3
qb q
One major reason for buoyancy force to affect the heat transfer
performance is that the large radial temperature gradient makes a
large density gradient. In Eq. (13), the density gradient is characterized by the difference of the density qb at the fluid average temper w is
w at the wall average temperature. q
ature and the density q
calculated by:
2400
2000
qw
-2
-1
1200
20
25
30
35
40
qw qb =2
8 T w > T pc ; or; T b < T pc
qb T b T pc qw T pc T w
8 T w < T pc < T b
T T w
14
pSCO2 = 8 MPa
1600
13
l2b
45
50
55
Tb /C
Fig. 8. Effect of SCO2-side mass flux on total heat transfer coefficient.
16000
14000
-2 -1
-2 -1
-2 -1
-1
-2
pSCO2 = 8 MPa
12000
hCO2 /W m K
-2 -1
10000
8000
6000
4000
2000
0
20
25
30
35
40
45
50
Tb /C
Fig. 9. Effect of SCO2-side mass flux on SCO2-side heat transfer coefficient.
55
385
1x10-3
3200
-2
-1
-2
-1
pSCO = 8 MPa
2
2800
-2
pSCO = 10 MPa
2
2400
Gr/Re
-2
2.7
-1
1x10-4
-1
UCO2 /Wm K
pSCO = 9 MPa
2000
1x10-5
Gm, SCO2 = 491 kgm-2s-1
1600
1x10
-6
pSCO2 = 8 MPa
1200
-2
-1
1x10-7
0.6
800
20
25
30
35
40
45
50
55
60
0.8
1.0
1.2
1.4
Tb (C)
1x10-3
1x10
-4
1x10-5
pSCO2 = 8 MPa
1x10-6
1x10-7
0.6
0.8
1.0
1.2
-3
-2 -1
9000
8000
1.6
Fig. 13. Comparison of SCO2-side buoyancy force along streamwise direction under
different SCO2-side mass flux conditions.
1x10
Gm, H2O = 536 kgm s
1.4
Tb/Tpc
10000
-2 -1
-2 -1
-4
Gr/Re2.7
1x10
-1
-2
2.0
Gr/Re2.7
hCO2 /Wm K
1.8
Fig. 12. Comparison of SCO2-side buoyancy force along streamwise direction under
different pressure conditions.
Fig. 10. Effect of water-side mass flux on total heat transfer coefficient.
7000
1.6
Tb/Tpc
6000
5000
1x10-5
4000
pSCO2 = 8 MPa
3000
2000
pSCO2 = 8 MPa
1000
-2 -1
1x10
-6
0.6
0
20
25
30
35
40
45
50
55
60
65
Tb (C)
Fig. 11. Effect of water-side mass flux on SCO2-side heat transfer coefficient.
0.8
1.0
1.2
1.4
1.6
1.8
Tb/Tpc
Fig. 14. Comparison of SCO2-side buoyancy force along streamwise direction under
different water-side mass flux conditions.
386
1600
+30%
1400
Nucorrelated
1200
1000
800
-30%
600
400
200
200
400
600
800
1000
1200
1400
1600
Nuexperimental
None declared.
0:5
NuFc 0:0183Re0:82
b Pr b
qb
qW
0:3
15
8
0:46
>
< 1 75 Gr2:7
Nub
Re
0:4
NuFc >
: 13:5 Gr
2:7
Re
Gr
Re2:7
Gr
Re2:7
16
c3
Nub
Gr
c1 c2
NuFc
Re2:7
17
0:458
Nub
Gr
2:61 86:965
NuFc
Re2:7
18
where 8:0 104 < Re < 4:9 105 and 11 < Pr < 130.
5. Conclusions
In this paper, an experiment is performed to study the heat
transfer performance of SCO2 in the double pipe heat exchanger
using the SCO2water test loop. The effects of SCO2-side pressure,
SCO2-side mass flux, water-side mass flux and SCO2-side buoyancy
force are studied. The main conclusions are summarized as
follows:
(1) The variation of total and SCO2-side heat transfer coefficients with temperature behaves like a parabola shape,
which is similar to the specific heat. However, the peak
points of total and SCO2-side heat transfer coefficients
appear at the temperature which is a little higher than the
pseudo critical temperature due to the large temperature
gradient in the radial direction. The total and SCO2-side heat
transfer coefficients reduce with the increase of SCO2-side
pressure.
Acknowledgements
This work is supported by the International Cooperation and
Exchanges Project of NSFC of China (Grant No. 51120165002)
and the National Natural Science Foundation of China (Grant No.
51306139), the Special Financial Grants from the China Postdoctoral Science Foundation (No. 2014T70919) and the Fundamental
Research Funds for the Central Universities of China.
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387