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1. Introduction
The crystallization of ammonium sulphate has received considerable attention in recent work and some
ACmax = (dc*/dO) AOmax,
progress has been made in determining the applicable
kinetic relationships for nucleation and growth. The substitution into eqs. (1) and (2) gives
purpose of this paper is to compare some of the data k (dc*/dO)b = k~[(dc*/dO) AO ~m
(3)
maxi
previously available in the literature, which have been
obtained in various ways, and to present new data on or
nucleation and growth measured in pure aqueous solulog b = K + m log AOmax.
(4)
tion. In addition, preliminary results are given showing
the effect of Cr3 + (added as CrCl
3) on the nucleation The slope of a plot of log b versus log AOmax is the
and growth processes.
order of nucleation, m, in eq. (1). They found that
seeded systems, containing one or two individual crys2. Crystallization from pure solution
exhibited orders of 2.62 0.92, i.e., in terms of
1) presented data on tals,
eq. (1),
In
a
recent
paper,
Mullin
et
al.
2.62 0.92
the nucleation of ammonium sulphate obtained by a B = k
11 ACmax
(la)
batch 2).This
coolingtechnique
technique
by Mullin et al.1) also presented data for the growth rates
waspreviously
developed described
from an analN~vlt
ysis of the nucleation process using the assumption of various faces of the ammonium sulphate crystal.
that the nucleation rate is proportional to: (a) the They found that the (100) faces grew at a first order
maximum allowable supersaturation to mth power,
rate with respect to Ac over an undercooling range of
2.1 C,whereas the (001) face growth rate was shown
B = k n Ac~~z
(1) to be approximately second order. These results sugmax,
and (b) the cooling rate
gest that the habit (and thus the crystal shape factor) is
B = k (dc*/dO) b,
(2) very dependent on the level of supersaturation in the
liquor in which the crystal is growing.
where Bis the birth rate of zero-sized crystals, Acmax
Because of the very low levels of supersaturation
supported by ammonium sulphate, stirred tank growth
* Present address: Department of Chemical Engineering and
rate measurements have generally proved unsuccessful.
,
184
MAURICE
A. LARSON
n0 exp (L/Gi),
B = Gn.
kg(Ac)~
kNMjG(m/9)~,
nt
(No/pm)
M
2.55
3.16
3.36
7.01
3.89
2.63
3.92
4.01
6.97
3.86
5.78
6.58
7.40
L
0
(pm)
2.42x l0~
1.53 x l0~
1.52x iO~
3(6
350
355
M = 4
3.32x l0~
314
2.20x l0~
348
7.34
5.05 ~ l0~
330
6.93
3.94
312
354
7.46
2.61
3.92x i0~
352
7.42
2.56
4.25 x l0~
346
4.33
2.68
l.89x l0~
M
75
362
(7)
(8)
M
G
(g/lOOml)(pm/min)
vary from 0.3 to 0.7 giving a relative order of nucleation and growth, rn/g, equal to 1.5 0.2. These experiments were carried out at 22 Cin a highly agitated 11
~~lPh~t~
(6)
TABLE I
Experimental operating conditions and results for ammonium
(5)
B = k~M~(Ac)6,
(9)
____________________________
106
values
of n
and obtained
corresponding
valuesthe
of size
G. distriThese
values are
usually
by plotting
bution on semi-log paper. The intercept is nand the
slope ( 1 /Gr) contains the crystal growth rate.
Plots of log nversus G give lines of slope (ni/g) 1,
from which the order of nucleation, rn, can be obtained
if the order of growth, g, is known.
In experiments at various suspension densities and
residence times, Chambliss4) obtained the results shown
in table I. In fig. I, log n0 is plotted versus log G for
various suspension densities. The slopes of these plots
z0
~
l0~i
II
22C
7-5g/IOOmI
M-
A
U
M 4Og/IOOm~
M- 3Og/IOOn~I
8 10
20
G, ~m/min
Fig. I.
phate4).
185
__
,,,,,,.4//
VA~OTTLE
SATURATOR
~j
L
0
l0~I
WTER
G 2 6~im/min
2468
10
20
CRYSTALLIZER
M, g/IOOml
ROTAMETER
Fig. 2. Nucleation
4).rate of ammonium sulphate as a function of
suspension density
Fig. 3.
3. Experimental
The data of Chambliss4) were extended using a I
litre beaker (working volume 800 ml) as a crystallizer
and a stainless steel cooling coil as a draft tube. A
marine propeller was used as an agitator with stirring
sufficient only to ensure a well-mixed suspension. The
apparatus is shown in fig. 3. The vessel was fed continuously by gravity from a heated reservoir through a
Rotameter. Feed solution was saturated at 40 C.Heating was provided by circulating water from a tempera-
TABLE
Nucleation and growth data for ammonium sulphate: 800 ml MSMPR crystallizer operated
at 18 C;feed saturated at 40C
Run No.
8
4
9
10
II
12
2
3j~
Cr3~
(ppm)
(mm)
M
(g/l00 ml)
0
0
0
5
5
10
10
20
8.5
11.1
19.6
8.5
8.5
8.5
11.4
10.9
3.8
3.8
3.8
3.8
3.8
3.4
4.1
2.5
M(calc.)
B
(g/l00 ml) [No./(100 ml) (min)l
3.9
3.9
3.9
3.9
3.9
3.9
3.9
3.9
2.7 x
2.1 ><
1.8><
1.1 x
1.1 x
8.7 x
7.3><
l0~
i0~
i0~
i0~
10~
l0~
l0~
G
(j.tm/min)
(pm)
13.5
10.5
9.1
18.3
18.3
19.2
14.6
345
350
345
467
467
490
500
186
MAURICE A.
ture-controlled water bath, through a coil in the reservoir. Product slurry was removed intermittently with
a vacuum bottle.
To make a run the crystallizer was operated for 68
retention times. At the end of a run the entire contents
of the crystallizer were filtered, the crystals washed
with methyl alcohol and dried. The size distribution
was determined with 2 in. diameter standard sieves.
I0~ _________________________________
tO3
quite good considering the different apparatus geometries used, the different temperature of crystallization,
the different raw material, and above all, the probable
difference in stirring intensity. The agitator speed in the
present work was approximately 500 rpm compared
8-5rmo
376g/lOOml
B=2-7IO4No/000mI)lmIn)
I0~
o\
urement,assuming
the crystal
wasliquor
the expected
yield calculated
the yield
mother
was at saturation
concentration, confirming the existence of an extremely
low supersaturation within the crystallization vessel.
0
400
800
1200
L, ~um
Fig. 4. Crystal size distribution of ammonium sulphate crystallized from pure solution.
40
______________________________
30
I
a.
JO
/7
20
EXPERIMENTS
RUNI2
0 V
/$
4.1. MSMPR
litre
4g/lOOmI
102
.
~)~
~.
~
6-5r,in
5 = 87~lO~
3~
No./tIOOrnll(rnin)
...
T15to45r,,in
5=22C
:
=
lOppm Cr
il55
V = 800 nI
M = 38g/lOOrnl
-*
018C
20
G, ~Jryt/min
Fig. 5. Nucleation and growth kinetics of ammonium sulphate
(dashed curve taken from ref. 4).
400
800
200
1600
L.,pm
Fig. 6. Crystal size distribution of ammonium sulphate crystallized in the presence of CrCI
3.
CRYSTALLIZATION
KINETICS OF AMMONIUM
tallization temperature of 18 C).Again the supersaturation was not measured because it was too low. In
any case the term supersaturation loses a measure of
its meaning when impurities are present, since it is not
I,
-
viously
(7a)
________
Another
______
~
__________
_____
187
(7b)
$
~
SULPHATE
.
.
~
4
(7c)
Fig. 7. Aiiimonium sulphate crystallized (a) from pure solution,
(b) in the presence of 10 ppm Cr31 (as CrCI
Ic) in the presence of 20 ppm Cr3~(as CrCI 3 iii solution), and
3 in solution),
k5L
other shapes k. ~ 1.
188
-\
- \
26
22
0 t-~5m,n
r=n mm
I
0
Q
18
Cr3~,ppm
(a)
4.3.
20
16
T=llmin
0 85
n
12
A 4lg/IOOrnl
8 3-4g/IOOmI
B B or, A bas,s
15
a.
8
0
1
0
10
B/
Cr~ppm
Fig. 8. Effect of Cr3~on the crystallization kinetics of ammonium sulphate; (a) nucleation rate. (b) growth rate.
,.~
6-
10
I~
2b
30
G, ,um/min
Fig. 9. Nucleation and growth kinetics of ammonium sulphate
in the presence of Cr3 ~
100
80
60
40
y
-
20
.~
10
Pure
35ppm
21 ppm 36ppm
8 10
undcrcooIIn4,
20
30
~eC
CRYSTALLIZATION
KINETICS
189
OF AMMONIUM SULPHATE
_______
--. ,~
-~
______
~-~
(a)
______
________
_____
_______
_____
_______
-,
(b)
4.4.
190
MAURICE A. LARSON
tion, the elliptical nature of the layers reflects the anisotropy of the surface structure, which consists of alternate regions of positive and negative ions, and suggests
that surface diffusion is important in the growth mechanism.
The polygonization of the growth layers in the presence of Cr3 + is consistent with adsorption of these
foreign ions at kink sites along the elementary steps,
effectively reducing the number of kink sites, imposing
a crystallographic dependence on the step velocity and
reducing the overall face growth rate,
6. Notation
b
Cooling rate (C/min)
B Nucleation rate (number per mm per 100 ml)
c
Solution concentration (g/lOO ml)
c*
Equilibrium solubility (g/lOO ml)
Ac
Supersaturation, c_c* (g/l00 ml)
~
Maximum allowable supersaturation (g/l00 ml)
g
:::: i---
Log Ac
-.
Fig. 12. Nucleation kinetics of ammonium sulphate shossing
effect of Cr3 ~.
G
]
k
kg
CRYSTALLIZATION
k,,
k0
kN
K
L
LD
rn
M
n
KINETICS OF AMMONIUM
SULPHATE
191
Time (mm)
-r
per
lim)
(mm)
Temperature (C)
0*
Equilibrium saturation temperature (C)
A0 Supercooling, O~O(C)
AOi,,ax Maximum allowable supercooling (C)
O
Acknowledgement
The authors are indebted to Roger J. Davey of University College Londcn for the photographs in fig. II
and for useful discussions during the preparation of
3) J. N~vIt,private communication,
4) C. W. Chambliss, Nucleation and Growth Kinetics in a
Cooling Crystallizer, Unpublished Ph. D. Thesis, Iowa State
University, 1966.
5) D. C. Timm and M. A. Larson, AIChE J. 14 (1968) 452.
6) G. R. Youngquist and A. D. Randolph, AIChE J. 18(1972)
421.
7) J. W. Mullin et al., J. AppI. Chem, 17 (1967) 151; Trans.
Inst. Chem. Engrs. London 45 (1967) 285; Can. J. Chem,
Engng. 47 (1969) 483.