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Not included in the mud recycling system, the design for trip tank is to protect
the inner wall of drilling hole when the drilling stem out and in the hole and
prevent the kick off. Trip Tank is always equipped with a level gauge so that the
operator could control the mud capacity on the operation board. To some
extent, trip tank is a independent tank from the mud cleaning system.
Trip Tank is a small metal tank with small capacity about 20-40 bbls with 1 bbl
divisions inside and it is used to monitor the well. There are several operations
that we can use the trip tank to monitor the well as follows;
Trip Out Of Hole (TOOH): While tripping out of hole, the trip tank is used to
track volume of mud replacing volume of drill string. The volume of mud
should be equal to displacement volume of any kind of tubular tripped out of
hole.
1. Trip In Hole (TIH): While tripping in hole, the drill string (bit, BHA and drill
pipe) is ran back in the hole, the trip tank must be use to keep track volume
gain. The expected volume gain should be equal to the displacement volume
of whole string.
2. Flow check: The trip tank is utilized to determine well condition in order to
see if the well is still under static condition.
pulled out of hole. If hydrostatic pressure decreases too much, influx from
reservoir can come into the hole and make a trouble in well control. For this
reason, mud in trip tank must be filled into hole to maintain hydrostatic
pressure.
Kick Indicator: Volume of mud from the trip tank is pumped in the hole can be
an indicator that relates to a situation occurring in wellbore as kick. If the
volume of mud measured by trip tank is less than the expected volume of drill
pipe volume tripped out of hole, the suspect problem is kick because volume of
kick substitutes volume of mud.
The Circulation System While Tripping:
To show the circulation system while tripping out of hole therefore you will be more
understanding about how trip tank works.
While Tripping Out of Hole (TOH), a trip tank pump will circulate mud into a bell nipple in
order to keep the hole full all the time and the over-flow mud will return back to the trip tank.
Once every stand is pulled, the mud volume in the well will decrease because the drill pipe is
pulled out of hole. Since the trip tank pump is always run while tripping, the annulus will be full
all the time (see figure below).
Each trip tank has a pump which will suck the fluid from the tank and pump
into the well via the fill up line connected to a bell nipple under the rig floor.
The fluid return will flow back via a return line and back to the trip tank. The
float in the trip tank is connected to the wire and the position of the float will
represent the trip tank volume indicator. Whats more, nowadays several rigs
have installed the electronic instrumentation for the accurate volume
measurement. This will help personnel on the rig track what is going on the
well very quickly and accurately. As you can see, the complete system allows
personnel
to
monitor
the
well.
The trip tank must be maintained in order to avoid solid build up, pump and
valve failure, leakage, etc. Moreover, it is very critical to frequently check the
float and the electronic instrument to see if they are in good condition.
Stripping operation requires a separate trip tank which has very small capacity
of 3 to 4 bbl therefore it is not recommended to use the normal trip tank for
this operation. The small volume tank, called strip tank, has more accuracy
and suite for the operation.
How The Trip Tank Monitor The Well For Well Control:
Trip Out of Hole:
While pulling out of hole, each stand of drillstring pulled out must have the
same amount of drilling fluid to replace the drillstring volume. For instant,
each stand should take around 0.8 bbl. If you pull 10 stands out of hole, you
should see at least 8 bbl of mud volume decrease in the trip tank. If you see
the volume displacement less than what it should be, it indicates that the well
is swabbed in.
Trip In Hole:
While tripping in hole, mud will be pushed out of the well to the trip tank
because steel displacement will replace the drilling fluid in the well. The
volume displacement should be the same as the steel displacement. If the
volume displacement is more than the steel displacement, the well may has
some unwanted kick in the well.
Flow Check:
While flow checking, the volume in the trip tank should be at the same level.
There should not be any changes. Increasing volume in the trip tank means the
well is flowing. Conversely, if the volume decreases, the well has static loss.
A Full Opening Safety Valve (FOSV) and a closing handle with correction
bottom connections that fit with of drill string which is being used must be
available on the drill floor at all time. Driller must check this equipment. It
must leave in an opened position. It may be required to have cross over from
FOSV to casing connection.
The Driller is responsible for well monitoring while tripping. The driller
has the right to shut the well in if there is an indicator of well control or any
doubt while tripping out.
The Driller is responsible for well monitoring while tripping. The driller
has the right to shut the well in if there is an indicator of well control or any
doubt while running casing or tubing.
Note:
Kick detection devices as flow show, Pit Volume Totalizer monitor, and
alarm must be tested properly and regularly.
Mud logger kick detection devices must also tested in the same way as rig
instrumentation to confirm an accuracy and readiness.
Set the trip tank gain/loss and the flow show at required level.
Use mud pit to monitor the well if larger casing is ran. Use a trip tank to
monitor the well if a smaller casing or tubing is ran. This depends on the rig
system.
Verify all well control equipment is properly lined up to shut the well in.
Confirm the correct line up for well monitoring via a trip tank.
Confirm the correct line up from mud pumps to the rig floor.
Review
any
foreseeable
issues
with
Tool
pusher
and
Customer
Representative
Trip sheets must be kept in a tool pusher office after tripping operation
completed.
Driller
must
inform
Driller,
Tool
Pusher
and
Company
Ensure a trip tank is clean without any barite sag or solid that can cause
a trip tank pump failure.
A Full Opening Safety Valve (FOSV) and a closing handle with correction
bottom connections that fit with of drill string which is being used must be
available on the drill floor at all time. Driller must check this equipment. It
must leave in an opened position. It may be required to have cross over from
FOSV to drill string connection.
The Driller is responsible for well monitoring while tripping. The driller
has the right to shut the well in if there is an indicator of well control or any
doubt while tripping out.
Set the trip tank gain/loss and the flow show at required level.
Verify all well control equipment is properly lined up to shut the well in.
Confirm the correct line up for well monitoring via a trip tank.
Confirm the correct line up from mud pumps to the rig floor.
Trip sheets must be recorded every stand of drill pipe pulled. Assistant
Driller has a responsibility to accurately fill a trip sheet while tripping.
Trip sheets must be kept in a tool pusher office after tripping operation
completed.
Ensure shut in while tripping procedure is posted on the rig floor closed
to the driller console
Do not attempt to pull if you see abnormal drag 30 Klb over a current
pick up weight.
Barrels of slug required for desired length of dry pipe Weight of slug required
for desired length of dry pipe with set volume of slug:
The U-Tube effect must be discussed with team prior to pumping slug.
Ensure the well condition before pumping slug. Inform Toolpusher and
Customer Representative before pumping slug.
After pumping slug, it is required to wait until the well is stable prior to
What Are Differences Between Possible and Positive Well Control Indicators?
Many people tend to confuse between possible and positive well control
indicators therefore we would like to differentiate between these two well
control indicators. These two concepts are vital for well control because one
indicate the possibility of the kick but another one shows definite signs that
the well is taking back to you. In this article, we summarize all information
regarding the possible and positive kick indicators so you can use for your
work.
possible
indicator
cannot
may
not
good
enough
to
identify
fluid,
the
mud
viscosity
will
increase.
In water base mud with low Ph salt saturated, the mud viscosity will decrease
because of water from formation mixing with mud. On the other hand, water
contamination in oil base mud will result in viscosity increases.
Increase in Temperature from Returning Mud: By observing trend of temperature
coming from mud return, temperature trend showing deviation from the
normal temperature trend can be an indication of abnormal pressure zones,
especially while drilling into transition zones.
There are some factors that you need to account for when you try to evaluate
mud temperature changes as listed below;
Wellbore geometry.
Circulating rate.
Cooling effect when drilling fluid flows through a long riser (deep water
consideration).
Increase in trip, connection and/or background gas: Gas in mud, normally called gas
cut mud, does not be a sign of a well flowing because it could be gas coming
from formation. Nonetheless, personnel on the rig should keep in mind as a
possible kick indicator. Hence, flow show and PVT (pit volume total) must be
monitored.
closely
Gas in the mud can come from one or more of the reasons listed below:
well
control
(wellbore
influx): -
Indications
mean
indications
showing almost 100% kick (wellbore influx) into wellbore. We can classify the
positive
indicators
the
following
categories.
If the driller sees a hole problem, the drilling operation must be stopped
and inform the following people:
The Driller has a responsibility to check all well control equipment and
record into the sheet at the beginning of tour.
The Driller must review the schematic for line up and ensure the correct
line up for required operation.
The driller must monitor any drilling break and inform Tool pusher and
Customer Representative if there is drilling break.
Kick detection devices as flow show, Pit Volume Totalizer monitor, and
alarm must be tested properly and regularly.
Mud logger kick detection devices must also tested in the same way as rig
instrumentation to confirm an accuracy and readiness.
Set the PVT gain/loss and the flow show at required level.
Discuss with pump man, shaker man, centrifuge engineer and mud
engineer to have a proper communication prior to transferring any drilling
fluid. Driller and mud logger must be informed prior to making any changes
in the mud pit level. Any changes in centrifuge parameters must be also
informed a driller and a mud logger.
A full opening safety valve and a closing handle with correction bottom
connections that fit with of drill string which is being used must be
available on the drill floor at all time. It must leave in an opened position.
Driller must check this equipment.
The driller must confirm a current space out diagram and ensure the
correct height.
Discuss with shaker man to closely monitor cuttings over the shale
shakers. If excessive cuttings and/or change in casing size/shape are
observed, inform the Driller, Tool pusher and Customer Representative. It is
a possible well control indicator.
If one of the positive well control indicators is seen, the driller must shut
the well in as per a shut in procedure. Then inform Tool pusher, senior Tool
pusher and Customer Representative.
If one of the possible well control indicators is seen, the driller must stop
drilling and flow check the well. Then inform Tool pusher, senior Tool pusher
and Customer Representative.
If there is any doubt in the well condition, the driller has the right to
shut the well in. Then inform Tool pusher, senior Tool pusher and Customer
Representative. Do not try to contact any supervisors first.