Documenti di Didattica
Documenti di Professioni
Documenti di Cultura
a r t i c l e
i n f o
Article history:
Received 29 September 2010
Received in revised form 15 March 2011
Accepted 15 March 2011
Available online 23 March 2011
Keywords:
Engine lubricating oil
Oil monitoring
Fourier transform infrared spectroscopy
(FTIR)
Dielectric spectroscopy (DS)
Multivariate calibration
a b s t r a c t
In this paper, Dielectric Spectroscopy (DS) was employed to analyze the oxidation degradation process of
engine lubricating oil qualitatively and quantitatively compared with Fourier Transform Infrared Spectroscopy (FTIR). It was found that both DS and FTIR can directly obtain the degradation features from
the spectral data. With the combination of DS and multivariate calibration (Partial Least Square PLS),
three main oil monitoring properties including Oxidation Duration (OD), Total Acid Number (TAN) and
Insoluble Content (IC) can be determined quantitatively and accurately. It was proved that operating
temperature had more inuence on DS data than excitation amplitude. The results in the article show
that DS can be developed into an effective oil monitoring/analysis method.
2011 Elsevier B.V. All rights reserved.
1. Introduction
Lubricating oil plays a key role in internal-combustion engines.
It consists of complex mixtures of hydrocarbons and is a combination of base oils and additives [1]. Engine lubricants are used
to reduce the frictions of the mobile components and to keep the
different elements clean, being able to work as detergents and
dispersant agents. The engine lubricating oil ageing process is a
very complex process during which degradation of the base oil
and depletion of its additives take place simultaneously. Oxidative high temperature degradation and contamination by water,
ethylene glycol, fuel, soot, and wear metals are the main factors.
Currently, the main methods for determining engine lubricating
oil condition are the routine physical & chemical tests to assess
the properties including kinematic viscosity, Total Acid Number
(TAN), Total Base Number (TBN) and Insoluble Content (IC), which
are always time-consuming, laborious and require specic equipment for the determination of each property of interest. In this
context, kinds of efcient alternative methods have been developed. Ferrography [25] is currently the prevalent and effective
method to evaluate the wear ferromagnetic particles. Analytical
and direct reading (DR) ferrography are the two main types. As for
determination of wear metals such as Na, Mg, Al, Ca, Ti, V, Cr, Cu,
Zn, Mo, Ag, and Cd. Laser-induced breakdown spectroscopy (LIBS)
23
Table 1
Information on three virgin engine lubricating oils.
Name
API
SAE
Company
Oxidation temperature ( C)
Set one
Set two
Set three
CD
CD-SE
SJ
15 W/40
50
15 W/40
KunLun (China)
Shell
Dalian Petroleum (China)
150
150
150
24
Table 2
Sample list generated by set one.
No.
Oxidation
during (min)
TAN
(mgKOH/g)
Insoluble content
(mg/g)
1-00
1-01
1-02
1-03
1-04
1-05
1-06
1-07
1-08
1-09
1-10
1-11
0
666
1501
2282
3075
3907
4756
5525
6375
7215
8033
8945
0.87
1.44
1.45
1.25
1.09
0.91
1.26
1.83
1.96
2.81
5.43
5.60
0.00
0.02
0.05
0.11
0.22
0.39
0.59
0.76
1.02
1.42
1.61
2.81
Table 3
Sample list generated by set two.
No.
Oxidation
during (min)
TAN
(mgKOH/g)
Insoluble content
(mg/g)
2-00
2-01
2-02
2-03
2-04
2-05
2-06
2-07
2-08
2-09
2-10
2-11
2-12
2-13
2-14
2-15
2-16
0
668
1485
1947
2667
3474
3618
4303
5079
5890
6733
7540
8342
9150
9869
10659
10963
1.10
1.00
0.85
0.76
0.72
0.79
0.70
0.94
0.79
1.01
1.18
1.09
1.36
1.27
0.99
1.23
1.13
0.02
0.17
0.35
0.58
0.68
0.81
1.13
1.32
1.54
1.87
2.21
2.68
3.24
3.48
3.87
4.08
4.29
Table 4
Sample list generated by set three.
No.
Oxidation
during (min)
TAN
(mgKOH/g)
Insoluble content
(mg/g)
3-00
3-01
3-02
3-03
3-04
3-05
3-06
3-07
3-08
3-09
3-10
3-11
0
772
1539
2328
3103
3445
3889
4072
4693
4971
6180
6660
1.34
0.94
0.55
0.43
0.56
0.74
0.68
1.00
0.60
1.10
1.11
1.05
0.00
0.05
0.14
0.26
0.37
0.43
0.58
0.65
1.02
1.28
3.60
7.56
25
Table 5
Peak area results of set one.
No.
S1
S2
S3
1-00
1-01
1-02
1-03
1-04
1-05
1-06
1-07
1-08
1-09
1-10
1-11
22.193
17.331
18.897
19.300
21.300
25.781
35.395
54.494
86.910
105.635
163.407
226.322
248.666
228.165
230.387
271.496
311.430
385.124
496.285
659.748
827.334
861.001
1167.237
1177.521
128.894
135.949
158.754
178.981
204.315
210.927
231.570
237.350
251.910
251.832
281.753
319.109
Table 6
Peak areas results of set two.
No.
2-00
2-01
2-02
2-03
2-04
2-05
2-06
2-07
2-08
2-09
2-10
2-11
2-12
2-13
2-14
2-15
2-16
S1
0.000
1.826
25.437
12.173
15.530
30.444
55.156
55.968
96.491
115.090
155.654
188.805
177.432
255.886
219.195
294.524
288.930
S2
S3
0.000
59.469
141.699
250.713
366.493
354.302
770.127
845.631
1146.900
1241.389
1352.902
1576.000
1389.495
1757.598
1468.520
1804.537
1711.515
248.462
208.507
236.571
273.927
280.454
266.599
303.360
317.584
307.353
380.286
392.526
420.048
378.501
494.598
423.234
525.734
551.087
Table 7
Peak areas results of set three.
Fig. 3. MIR spectra (a) set one. MIR spectra (b) set two. MIR spectra (c) set three.
are both 200um. The substrate of the sensor is a type of polytetrauoroethylene (Teon or PTFE or F4) whose dielectric constant
is 2.65.
3. Results and discussion
3.1. FTIR measurements
The MIR spectra of three series of samples are shown in Fig. 3.
The features in the three series of MIR spectra can be concluded that absorption bands centered at 1774 cm1 , 1713 cm1
and 1604 cm1 have the increasing trends as for absorption peak
intensity with the oxidation of the lubricating oil, which can be
explained as below:
The band feature centered at 1604 cm1 is due to the presence of saponied matter namely the initial oxidized products;
the band feature centered at 1713 cm1 is due to the presence
of carbonyl matter namely the intermediate oxidized products; the band feature centered at 1774 cm1 is due to the
No.
S1
S2
S3
3-00
3-01
3-02
3-03
3-04
3-05
3-06
3-07
3-08
3-09
3-10
3-11
9.043
13.187
12.904
16.111
20.263
22.478
27.519
26.342
38.515
44.867
97.849
124.464
170.631
197.463
222.201
281.947
291.729
368.709
422.198
366.387
455.334
500.059
838.778
908.065
131.805
132.567
110.505
109.664
98.938
116.547
127.855
115.760
133.959
148.623
237.963
401.006
26
Table 8
Predicted results based on MIR peak areas in correlation coefcient.
Property
Set one
Set two
Set three
0.9905
0.8670
0.9385
0.9723
0.4918
0.9718
0.5796
0.1138
0.9131
Fig. 4. DS spectra (a) set one at 40 C. DS spectra (b) set one at 100 C. DS spectra (c) set two at 40 C. DS spectra (d) set two at 100 C. DS spectra (e) set three at 40 C. DS
spectra (f) set three at 100 C.
27
Table 9
Predictive results of sample set one based on DS data.
Property
4Vpp
40 C
0.8560
0.9614
0.7884
6Vpp
8Vpp
100 C
40 C
100 C
40 C
100 C
0.9623
0.9923
0.9814
0.9263
0.9078
0.7330
0.9906
0.9926
0.9846
0.9889
0.9355
0.9151
0.9896
0.9963
0.9762
40 C
100 C
40 C
100 C
40 C
100 C
0.9905
0.9613
0.9944
0.9860
0.9764
0.9890
0.9763
0.9722
0.9473
0.9857
0.9806
0.9858
0.9954
0.9818
0.9954
0.9912
0.9785
0.9893
40 C
100 C
40 C
100 C
40 C
100 C
0.8571
0.6859
0.7976
0.9557
0.8652
0.9971
0.7853
0.5527
0.7605
0.9592
0.8516
0.9977
0.8101
0.6857
0.9534
0.9797
0.8826
0.9988
Table 10
Predictive results of sample set two based on DS data.
Property
4Vpp
6Vpp
8Vpp
Table 11
Predictive results of sample set three based on DS data.
Property
4Vpp
6Vpp
8Vpp
Table 12
Predicted results of all samples based on transformed DS data.
Property
4Vpp
40 C
0.9038
0.9729
0.8371
6Vpp
8Vpp
100 C
40 C
100 C
40 C
100 C
0.9908
0.9911
0.9265
0.9734
0.9544
0.9031
0.9733
0.9933
0.9867
0.9524
0.9808
0.8635
0.9849
0.9986
0.9866
Fig. 5. The transformed spectra of three series (a) at 40 C. The transformed spectra
of three series (b) at 100 C.
28
DS, as the most effective method to extract the dielectric characteristic from the dielectric material, can be developed into an
efcient oil monitoring/analysis method. With the chemometrics
multivariate calibration such as PLS, qualitative and quantitative
analysis models can be built to monitor the degradation degrees
and to determine the main oil monitoring properties of engine
lubricating oil such as OD, TAN and IC. We believe that the remaining useful life of engine lubricating oil can be predicted based on
on-line or in situ DS data.
References
Fig. 6. Regression line for oxidation duration (a). Regression line for TAN (b). Regression line for insoluble content (c).
4. Conclusions
Based on the described engine lubricating oil oxidation device,
three series of samples with different oxidation degrees were produced. MIR and DS were employed to discover the degradation
characteristics of the samples. The oxidation features of the samples can be directly seen from both MIR and DS spectra. Based on
the characteristic peak areas calculated based on MIR spectra data,
OD and IC can get good predicted performance but TAN failed. We
have demonstrated that DS is suitable to monitor the degradation of
engine lubricating oil. OD, TAN and IC properties can be determined
simultaneously quantitatively and accurately.
[1] A. Borin, R.J. Poppi, Application of mid infrared spectroscopy and iPLS for the
quantication of contanminants in lubricating oil, Vib. Spectrosc. 37 (2005)
2732.
[2] Y. Liu, Z. Liu, S.Z. Wen, Y.B. Xie, Motion analysis on the particles in a magnetic
eld detector, Tribol. Int. 33 (2000) 837843.
[3] B.J. Roylance, Ferrography then and now, Tribol. Int. 38 (2005) 857862.
[4] H.L. Xiao, The development of ferrography in China-some personal refections,
Tribol. Int. 38 (2005) 904907.
[5] V. Macian, R. Payri, B. Tormos, L. Montoro, Applying analytical ferrography as a
technique to detect failures in diesel engine fuel injection systems, Wear 260
(2006) 562566.
[6] P. Yaroshchyk, R.J.S. Morrison, D. Body, B.L. Chadwick, Quantitative determination of wear metals in egine oils using laser-induced breakdown spectroscopy:
a comparison between liquid jets and static liquids, Spectrochim. Acta Part B
60 (2005) 986992.
[7] P. Yaroshchyk, R.J.S. Morrison, D. Body, B.L. Chadwick, Quantitative determination of wear metals in engine oils using LIBS: the use of paper substrates and
a comparison between single-and double-pulse LIBS, Spectrochim. Acta Part B
60 (2005) 14821485.
[8] E.J. Ekanem, J.A. Lori, S.A. Thomas, The determination of wear metals in used
lubricating oils by ame atomic absorption spectrometry using sulphanilic acid
as ashing agent, Talanta 44 (1997) 21032121, 2108.
[9] Z. Yang, X. Hou, B.T. Jones, Determination of wear metals in engine oil by mild
acid digestion and energy dispersive X-ray uorescence spectrometry using
solid phase extraction disks, Talanta 59 (2003) 673680.
[10] M. Pouzar, T. Cernohorsky, A. Krejcova, Determination of metals in lubricating
oils by X-ray uorescence spectrometry, Talanta 54 (2001) 829835.
[11] M. Knochen, A. Sixto, G. Pignalosa, S. Domenech, S. Garrigues, M. de la Guardia,
Determination of insolubles in diesel lubricating oil by FIA-visible spectrometry, Talanta 64 (2004) 13591363.
[12] ASTM E-2412-0, Standard Practice for Condition Monitoring of Used Lubricants by Trend Analysis Using Fourier Transform Infrared (FT-IR) Spectrometry.
Standard Volume.03.06 (2005).
[13] A.R. Caneca, M. Fernanda Pimentel, Roberto Kawakami Harrop Galvao, C.E.
da Matta, F.R. de Carvalho, I.M. Raimundo@@Jr., C. Pasquini, J.J.R. Rohwedder,
Assessment of infrared spectroscopy and multivariate techniques for monitoring the service condition of diesel-engine lubricating oils, Talanta 70 (2006)
344352.
[14] H.F. Yuan, X.L. Chu, H.R. Li, Y.P. Xu, Determination of multi-properties of residual
oils using mid-infrared attenuated total reection spectroscopy, Fuel 85 (2006)
17201728.
[15] M.A. Al-Ghouti, L. Al-Atoum, Virgin and recycled engine oil differentiation: a
spectroscopic study, J. Environ. Manage. 90 (2009) 187195.
[16] N. Gracia, S. Thomas, P. Bazin, L. Duponchel, F. Thibault-Starzyk, O. Lerasle,
Combination of mid-infrared spectroscopy and chemometric factorization
tools to study the oxidation of lubricating base oils, Catal. Today 155 (2009)
255260.
[17] Y. Felkel, N. Dorr, F. Glatz, K. Varmuza, Determination of the total acid number
(TAN) of used gas engine oils by IR and chemometrics applying a combined strategy for variable selection, Chemom. Intell. Lab. Syst. 101 (2010)
1422.
[18] V.F. Lvovich, M.F. Smiechowski, Impedance characterization of industrial lubricants, Electrochim. Acta 51 (2006) 14871496.
[19] V.F. Lvovich, M.F. Smiechowski, Non-linear impedance analysis of industrial
lubricants, Electrochim. Acta 53 (2008) 73757385.
[20] S.S. Wang, H.-S. Lee, The application of a.c. impedance technique for
detecting glycol contamination in engine oil, Sens. Actuators B 40 (1997)
193197.
[21] S.S. Wang, Y. Lin, A new technique for detecting antifreeze in engine oil during
early stage of leakage, Sens. Actuators B 96 (2003) 157164.
[22] H.P. Christian Ulrich, H. Sundgren, F. Bjorefors, C. Krantz-Rulcker, Simultaneous
estimation of soot and diesel contamination in engine oil using electrochemical
impedance spectroscopy, Sens. Actuators B 127 (2007) 613618.
[23] H.-S. Lee, S.S. Wang, In situ monitoring of high-temperature degraded engine
oil condition with microsensors, Sens. Actuators B 20 (1994) 4954.
[24] S.S. Wang, H.-S. Lee, D.J. Smolenski, The development of in-situ electrochemical
oil condition sensors, Sens. Actuators B 17 (1994) 179185.
[25] S.S. Wang, H.-S. Lee, An electrochemical sensor for distinguishing two-strokeengine oils, Sens. Actuators B 40 (1997) 199203.
29
Biographies
L. Guan Ph.D. (Engineering), Logistical Engineering University (LEU), Chongqing,
China, 2009. He is now the lecturer of LEU. Testing and analysis technologies, development of analytical instruments for fuel and lubricating oil especially based on
dielectric spectroscopy technology are the current study topics.
X.L. Feng Ph.D. (Engineering), Logistical Engineering University (LEU), Chongqing,
China, 2004. He is now the professor of LEU. Chemometrics, testing and analysis
technologies and development of analytical instruments for fuel and lubricating oil
are the current elds of interest. Near infrared spectroscopy and dielectric spectroscopy is his hot study topics nowadays.
G. Xiong Master, Logistical Engineering University (LEU), Chongqing, China, 2003.
He is now the engineer of LEU. Electronics engineering and development of analysis
instrument is his major elds of interest.
J.A. Xie Master, Logistical Engineering University (LEU), Chongqing, China, 2008.
Chemometrics is his current study eld of interest.