Customer

SEC COA

Substation No.

S/S : 8515

Contractor

DELTA Co.

Contract No.

Site Test Record

GT-3 D04
FUNCTION TEST

Sheet No.

Projects 1.General
& Supplies Co. Data

SUD1-03-001
Page 1 of 7

and Information:

Manufacture

HICO

2. Mechanical Check And Visual Inspection: As per TCS P105 Item no 4.1
Item
Description
Check tightness of all connections
1
Inspect for physical damage / defects
2
Panel condition, cleanliness, organization, labeling, readiness for service, panel
3
doors, handles...etc
4
CT shorting checked
Indications checked
5
6
Check the ferrules as per specification
Panel Earthing checked
7
Confirm that each panel has been properly secured to the floor in its final service
8
location.
Confirm that panels are constructed and wired as per SEC relevant
9
specification.
10
Check case cover and gasket for proper seal against dust.
Check all installed equipment nameplate information for compliance to
11
approved drawings and equipment /material lists.
For all internal and external panel wiring, confirm that all screw terminations are
tight and that crimp connectors are firmly secured to the wire and to the
12
termination point. Ensure that no part of the wire is bent
at the termination point. Check Ferrules.
Check that panel equipment is mounted securely and protected against
13
mal operation due to vibration, shock, etc
Use of ring type terminals for wire termination for current circuit wires.
14
15
16

Disconnectors Manual operation by handle and related interlocking

conditions to be checked
Mechanical interlocking between DS & ES to be checked

Checked
Yes
N/A
Yes
N/A
Yes
N/A
Yes
Yes
Yes
Yes
Yes

N/A
N/A
N/A
N/A
N/A

Yes

N/A

Yes
Yes

N/A
N/A

Yes

N/A

Yes

N/A

Yes

N/A

Yes

N/A

Yes

N/A

3. Electrical Tests
Item
1
2
3
4
5

Description
Insulation Resistance Test report of all wires to be submitted by the
contractor prior witnessing and made available
Dc power/ control supply checked.
AC Power/ Control supply checked.
Circuit Breaker, Disconnector and Earth Switch Open/Close status
checked
All CBS, DSWs and ESWs should be tested before starting function
Check

Yes

Checked
N/A

Yes
Yes
Yes

N/A
N/A
N/A

Yes

N/A

4. Circuit breaker closing / tripping blocking conditions:

Test Performed by:
Name:

ENG/ YASSER ELKADY

Test Witnessed by:

Date of Test

ENG/MOHAMED HAIDER

10/06/2014

Signature:
Control/Record No.: R/PP/TC/1.084

Customer

SEC COA

Substation No.

S/S : 8515

Contractor

DELTA Co.

Contract No.

Site Test Record

GT-3 D04
FUNCTION TEST

Sheet No.

SUD1-03-001
Page 2 of 7

Projects & Supplies Co.

Sl no.

Setting
values

Description
st

1
2
3
4
5

SF6 Gas pressure 1 Stage

nd
SF6 Gas pressure 2 Stage
rd
SF6 Gas pressure 3 Stage
CB spring charged condition
Anti-Pumping condition

CB blocked status
Closing
Tripping

5.7 bar
5.5 bar
6.7 bar
20 SEC
----

Remarks

OK
OK
OK
OK
OK

5. Checking of operation and indications:

Operation
Equip.
Ref

Command
close

404

open

close

406

405
open
401Y

401Z

LOCAL BCU

SAS

Close /
Open

Condition

Remarks

Service

Test

OK

Service

OK

Test

OK

Service

Test

Service

Test

Test Performed by:

Name:

SAS

open

close

401X

LOCAL BCU

Indication

ENG/ YASSER ELKADY

Service

OK

Test

OK
OK

OK

Service

OK

Test

OK
OK
OK
OK
OK

Independent
condition

OK
OK

Test Witnessed by:

Date of Test

ENG/MOHAMED HAIDER

10/06/2014

Signature:
Control/Record No.: R/PP/TC/1.084

Customer

SEC COA

Substation No.

S/S : 8515

Contractor

DELTA Co.

Contract No.

Site Test Record

GT-3 D04
FUNCTION TEST

Sheet No.

SUD1-03-001
Page 3 of 7

Projects & Supplies Co.

6. Functional and interlocking test for circuit breaker -405:

Operation
Close/open

Condition

Equipments
DS 404&406
CB- S3805
DS 406
CB-S3805
CB-S3805
DS 404

Status
FO
Test
FC
O
O
FC

L0CAL,BCU,REMOTE &
Protection Relays

Operated

Test
Service-1

Close

Service-2

Open

Test &
service

Remarks
OK
OK
OK
OK

All checked under normal sf6 gas pressure operating conditions

* Protection relays should be reset
Note:
FO: fully open
FC: fully close
O: open
7. Functional and interlocking test for Bus Disconnector 404:
Operation
Close/open

Close/open

Condition
Test

Service

Bus
Close/open
transfer-1

Close/open

Bus
transfer-2

Test Performed by:

Name:

ENG/ YASSER ELKADY

Equipments
Status
ES 401Y
FO
ES 401Z & 141B (bus bar
FC
earth switch)
CB 405
O
DS 406,
ES 401X, 401Y, 401Z,
FO
141B & S 3801
DS 406,236 & 234
FC
CB 230
C
ES 401X, 401Y, 401Z , 141B
FO
& S 3801
DS 406,226A,226B,
FC
124A,124B, 136 & ,134
CB 220 & 130
C
ES 401X, 401Y, 401Z,
FO
141B & S 3801

Remarks
OK
OK
OK
OK
OK
OK
OK
OK

Test Witnessed by:

Date of Test

ENG/MOHAMED HAIDER

10/06/2014

Signature:
Control/Record No.: R/PP/TC/1.084

Customer

SEC COA

Substation No.

S/S : 8515

Contractor

DELTA Co.

Contract No.

Site Test Record

GT-3 D04
FUNCTION TEST

Sheet No.

SUD1-03-001
Page 4 of 7

Projects & Supplies Co.

8. Functional and interlocking test for Bus Disconnector 406:

Operation
Close/open
Close/open

Close/open

Close/open

Condition
Test
Service

Bus
transfer-1

Bus
transfer-2

Equipments
ES 401Z
ES 401Y & 261B
DS 404,
ES 401X, 401Y, 401Z ,
261B& S3801
CB 405
DS 404, 236 & 234
CB 230
ES 401X, 401Y, 401Z,
261B & S3801
DS 404,226A,226B,
124A,124B,136 & 134
CB 220 & CB 130
ES 401X, 401Y, 401Z
,261B& S3801

Status
FO
FC
FO
O
FC
C

Remarks
OK
OK
OK
OK
OK
OK

FO

OK

FC
C

OK

FO

9. Functional and interlocking test for Earth Switch 401Y:

Operation

Condition

Close/open

------------

Equipments
DS 404 & 406
S 3805

10. Functional and interlocking test for earth switch

Operation

Condition

Close/open

------------

Status
FO

Remarks
OK

Test
P
401Z:

Equipments
DS 404 & 406
S 3805

Status
FO

Remarks
OK

Test
P

11. Functional and interlocking test for Earth Switch 401X:

Operation

Condition

Close/open

------------

Test Performed by:

Name:

ENG/ YASSER ELKADY

Equipments
DS 404 & 406

Status
FO

S 3805
U27R, U27Y, U27B

Test
VOLT. AVALIABLE

Remarks
OK

Test Witnessed by:

Date of Test

ENG/MOHAMED HAIDER

10/06/2014

Signature:
Control/Record No.: R/PP/TC/1.084

Customer

SEC COA

Substation No.

S/S : 8515

Contractor

DELTA Co.

Contract No.

Site Test Record

GT-3 D04
FUNCTION TEST

Sheet No.

SUD1-03-001
Page 5 of 7

Projects & Supplies Co.

12. Functional and interlocking test for Earth Switch s3801:

Operation

Condition

Close/open

------------

Equipments
DS 404 & 406
S 05

Status
FO
Test

Remarks
OK

13. Functional and interlocking test for circuit breaker s305 :

Operation

Condition
Service 1

Close/open
Service 2

Test Performed by:

Name:

ENG/ YASSER ELKADY

Equipments
DS 404
DS 406
CB 405
DS 406
DS 404
CB 405

Status
FO
FC
C
FO
FC
C

Remarks

OK

Test Witnessed by:

Date of Test

ENG/MOHAMED HAIDER

10/06/2014

Signature:
Control/Record No.: R/PP/TC/1.084

Customer

SEC COA

Substation No.

S/S : 8515

Contractor

DELTA Co.

Contract No.

Site Test Record

GT-3 D04
FUNCTION TEST

Sheet No.

14. Co.
Checking
Projects & Supplies

Events
CB MOTOR SUPPLY FAIL
DS/ES MOTOR SUPPLY FAIL
CB CLOSE SUPPLY FAIL
DS/ES CONTROL SUPPLY FAIL
CB TRIP-1 SUPPLY FAIL
CB TRIP-2 SUPPLY FAIL
INDICATION & GAS ALARM SUPPLY FAIL
SPARE
ALARM DC SUPPLY FAIL
ALARM AC SUPPLY FAIL
BCU SUPPLY FAIL
LCC AC SUPPLY FAIL
DS SWITCHING INCOMPLETE
ES SWITCHING INCOMPLETE
CB MOTOR RUNTIME EXCEED &SPRING UNCHARGE
CB OPERATING MECHANISM FAIL
DS/ES MANUAL MODE
SPARE
SPARE
SPARE
VT ISOLATOR OPEN
VT ISOLATOR SWITCHING INCOMPLETE
SPARE
GIS VT MCB TRIP
COMP.G5-1 SF6 GAS PRESSURE LOW STAGE-1
COMP.G5-1 SF6 GAS PRESSURE LOW STAGE-2
COMP.G5-2 SF6 GAS PRESSURE LOW STAGE-1
COMP.G5-2 SF6 GAS PRESSURE LOW STAGE-2
COMP.G5-3 SF6 GAS PRESSURE LOW STAGE-1
COMP.G5-3 SF6 GAS PRESSURE LOW STAGE-2
COMP.G5-5 SF6 GAS PRESSURE LOW STAGE-1
COMP.G5-5 SF6 GAS PRESSURE LOW STAGE-2
COMP.G5-6 SF6 GAS PRESSURE LOW STAGE-1
COMP.G5-6 SF6 GAS PRESSURE LOW STAGE-2
COMP.G5-7 SF6 GAS PRESSURE LOW STAGE-1
COMP.G5-7 SF6 GAS PRESSURE LOW STAGE-2
COMP.G1-1 SF6 GAS PRESSURE HIGH
Test Performed by:

Name:

Page 6 of 7

of LCC, Annun. Indication &Alarm :( annunciator)

Channel
no.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37

SUD1-03-001

ENG/ YASSER ELKADY

Status
OK
OK
OK
OK
OK
OK
OK
OK
OK
OK
OK
OK
OK
OK
OK
OK
OK
OK
OK
OK
OK
OK
OK
OK
OK
OK
OK
OK
OK
OK
OK
OK
OK
OK
OK
OK
OK

Test Witnessed by:

Date of Test

ENG/MOHAMED HAIDER

10/06/2014

Signature:
Control/Record No.: R/PP/TC/1.084

Customer

SEC COA

Substation No.

S/S : 8515

Contractor

DELTA Co.

Contract No.

Site Test Record

GT-3 D04
FUNCTION TEST

Sheet No.

Projects
& Supplies Co.
Channel

Events

no.
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56

SPARE
COMP.G5-2 SF6 GAS PRESSURE HIGH
SPARE
COMP.G5-3 SF6 GAS PRESSURE HIGH
SPARE
COMP.G5-5 SF6 GAS PRESSURE HIGH
CB SF6 GAS PRESSURE LOW STAGE-1
COMP.G5-6 SF6 GAS PRESSURE HIGH
CB SF6 GAS PRESSURE LOW STAGE-2
COMP.G5-7 SF6 GAS PRESSURE HIGH
CB SF6 GAS PRESSURE HIGH
SPARE
SPARE
SPARE
SPARE
SPARE
SPARE
SPARE
SPARE

SUD1-03-001
Page 7 of 7

Status

OK
OK
OK
OK
OK
OK
OK
OK
OK
OK
OK
OK
OK
OK
OK
OK
OK
OK
OK

Note:
All interlock points were checked according to interlocking conditions table which is approved
by system Operation department.

Test Performed by:

Name:

ENG/ YASSER ELKADY

Test Witnessed by:

Date of Test

ENG/MOHAMED HAIDER

10/06/2014

Signature:
Control/Record No.: R/PP/TC/1.084