Series 42 Self-operated Regulators

Differential Pressure Regulators with Type2424/Type2428 Actuator (closing) and balanced

Type2422 Valve

Type42-24A Type42-24 B
Type42-28A Type42-28 B
Application
Differential pressure regulators for district heating systems, extended heating systems and industrial applications
Differential pressure set points p from 0.05 to 10bar Valves
DN15 to 250 1) Nominal pressure PN16 to 40 Suitable for
liquids and vapors 2) from 5 to 350C as well as for air and
non-flammable gases up to 80C

The valve closes when the differential pressure rises.

The regulators control the differential pressure according to the

adjusted set point.
Special features
Type42-24A/B: set point adjustable in wide range
Type42-28A/B: fixed set point
Low-noise, medium-controlled proportional regulator requiring little maintenance
Suitable for circuit water, water/glycol mixtures, steam and
air as well as other liquids, gases and vapors, provided
these do not affect the characteristics of the operating diaphragm
Valve body optionally available in cast iron, spheroidal
graphite iron, cast steel, cast stainless steel or forged steel
Single-seated valve with a plug balanced by a stainless
steel bellows or a diaphragm (DN65 to 250)

Fig.1: Type42-24A Differential Pressure Regulator (adjustable

set point)

Particularly suitable for district heating supply networks

Versions
Differential pressure regulators for installation in the return
flow pipe (see Fig.5) Flanged connections
Type42-24A (Fig.1) Type2422 Valve Balanced by a bellows DN15 to 250 Balanced by a diaphragm DN65 to 250
Type2424 Actuator Adjustable set point
Type42-28A (Fig.2) Type2422 Valve Balanced by a bellows DN15 to 100 Balanced by a diaphragm DN65 to 100
Type2428 Actuator Fixed set point, adjusted to p=0.2,
0.3, 0.4 or 0.5bar
Differential pressure regulators for installation in the flow pipe
(see Fig.5) Flanged connections
Type42-24B Type2422 Valve Balanced by a bellows
DN15 to 250 Balanced by a diaphragm DN65 to 250
Type2424 Actuator Adjustable set point
Type42-28B Type2422 Balanced by a bellows DN15 to
100 Balanced by a diaphragm DN65 to 100 Type2428
Actuator Fixed set point, adjusted to p=0.2, 0.3, 0.4 or
0.5bar
__
1)
2)

Valves larger than DN250 on request

Version balanced by a bellows only

Fig.2: Type42-28A Differential Pressure Regulator (fixed set

point)

Accessories
Required accessories, such as compression-type fittings, needle
valves, equalizing tanks and control lines, are listed in Data
Sheet uT3095.
Special versions
ANSI or JIS versions on request Versions free of non-ferrous
metal on request Version with actuator with two diaphragms
Version for temperatures above 220C Version for deionized
water Version for mineral oils that do not affect the properties
of the FPM diaphragm. Other oils on request Version for low
flow rates (valve with micro-trim for KVS0.001 to 0.04 or
KVS0.1, 0.4 and 1 without pressure balancing

Associated Information Sheet

u T 3000

Edition July 2015

Associated Data Sheet for accessories

uT3095

Data Sheet

T 3003 EN

Principle of operation (Fig.3)

The medium flows through the valve in the direction indicated
by the arrow. The position of the valve plug (3) determines the
differential pressure over the cross-sectional area released between the plug and seat (2).
The Type2422 Valve is balanced. The forces acting on the
valve plug created by the upstream and downstream pressures
are balanced by a balancing bellows (5) or balancing diaphragm (5.1). The principle of operation of the regulator balanced by a bellows or diaphragm only differs concerning the
pressure balancing. The valves balanced by a diaphragm have
a balancing diaphragm instead of a bellows. The downstream
pressure p2 acts on the inside and the upstream pressure p1 on
the outside of the diaphragm. As a result, the forces created by
the upstream and downstream pressures that act on the valve
plug are balanced out.
The differential pressure to be controlled is transferred to the
operating diaphragm (13) where it is transformed into a posi-

tioning force. This force is used to move the plug (3) according
to the force of the set point springs (16). The valve begins to
close as soon as the differential pressure exceeds the set point.
The set point of Type42-24A and Type42-24B is adjustable
at the set point adjuster (17).
In Type42-28A and Type42-28B, the set point springs in the
actuator determines the set point.
A seal in the actuator separates the pressure in the valve from
the pressure in the actuator in Type42-24B and Type42-28B.
Control lines (20) mounted on site transfer the high pressure
and low pressure in all versions.
Type2424 and Type2428 Actuators are equipped with an
overload protection (21). It prevents a rise in differential pressure during extreme operating conditions (e.g. vacuum at the
heat exchanger) by opening an internal excess pressure limiter.
As a result, plants and the regulator itself are protected against
excessively high differential pressures.

Type42-24A/B

Type42-28A/B
Type 2422 Valve, balanced by a
bellows
1
DN15 to 250

P1

P2

11
2

20

16
13

Type2428 Actuator

20

21

Type42-24A/B

20

Type 2422 Valve, balanced by a diaphragm

DN65 to 250

_
21
13

P1
+

P2
2

20

3
4

16
5.1

Type2424 Actuator
_
20
17

1
2
3
4
5
5.1
11
13

Valve
Seat
Plug
Plug stem
Balancing bellows
Balancing diaphragm
Coupling nut
Operating diaphragm

14
16
17
19
20
21

Diaphragm housing
Set point springs
Set point adjuster
Diaphragm plate
Control line connection G
Overload protection (force limiter
with internal excess pressure limiter)

20

Type2424 Actuator

Fig.3: Functional diagrams

T 3003 EN

Type42-24B Differential Pressure Regulator with two diaphragms

SAMSON offers a special version of Type42-24B with an
actuator with two diaphragms for increased functional reliabilty.
The actuator with two diaphragms is especially suitable for
applications with thin oils (e.g. heat transfer oil).
The two diaphragms separate both diaphragm chambers connected to the high-pressure and low-pressure connections.
They generate a positioning force from the differential pressure. A mechanical diaphragm rupture indicator (22) is located between the two diaphragms, which responds at approx.
1.5bar. This causes the pin in the diaphragm rupture indicator to be pushed outwards and a red ring appears, indicating
the diaphragm rupture. The intact operating diaphragm takes
on the control task of the ruptured diaphragm.

22

A pressure switch can be optionally mounted to the actuator

to trigger an alarm.

Actuator with two diaphragms for Type42-24B

If a diaphragm rupture is indicated, we recommend replacing

both diaphragms.

22

Diaphragm rupture indicator

Installing the valve and mounting the actuator

Fig.4: Actuator with two diaphragms (special version)

Valve, actuator and control lines (accessories) are delivered

unattached.
A coupling nut is used to attach the actuator to the valve. The
actuator is to be mounted preferably after the valve is installed
in the pipeline.
The following points must be observed:

Permissible mounting positions

Actuator suspended (see photo): standard installation, all
versions, above 80C and for applications with steam
Actuator sideways: versions balanced by a bellows with
fixed plug guide

Install the valve in horizontal pipelines.

Direction of flow must match the direction indicated by the arrow on the body.
Install a strainer (e.g. SAMSON Type2NI) upstream of the
valve.

Actuator upright (actuator on top of the valve): all versions

DN15 to 80 and max. 80C
Refer to uEB3003 for more details.

Application
+

Type 42-24A/42-28A
Installation in return flow pipe

Type 42-24B/42-28B
Installation in flow pipe

Type 42-24A/B Installation in bypass of a pump with

variable speed.
The regulator opens as soon as the pressure drop
across the centrifugal pump falls below the set point
due to the index circuit of the pump. This ensures that
the minimum pump delivery rate is kept.

Control line to be attached on installing the regulator in the pipeline

Fig.5: Sample applications

T 3003 EN

Table1: Technical data

Type

42-24A42-24B

Nominal size

42-28A42-28B

DN15 to 250

DN15 to 100

Nominal pressure
Max. permissible temperature

PN16, 25, 40
Valve

See pressure-temperature diagram in uT3000

With compensation chamber: steam and liquids up to 350C 2)
Without compensation chamber: liquids up to 150C Air and gases up to 80C

Actuator 1)

0.05 to 0.25bar0.1 to 0.6bar0.2 to

1bar0.5 to 1.5bar1 to 2.5bar2 to
5bar4.5 to 10bar 3)

Set point ranges

0.2bar0.3bar0.4bar 0.5bar

Actuator area A

80cm

160cm

320cm

640cm

160cm

320cm

Pressure above adjusted set point at

which internal excess pressure limiter
responds

2.4bar

1.2bar

0.6bar

0.3bar

0.6bar

0.3bar

Max. perm. operating pressure for

actuator with two diaphragms

40bar

40bar

25bar

25bar

Leakage class according to

IEC605344
1)
2)
3)

0.05% of KVS coefficient

Higher temperatures on request

Steam version only with valves balanced by a bellows
DN 125 to 250: 4.5 to 10bar on request

Terms for control valve sizing according to IEC60534, Parts 2-1 and 2-2: FL = 0.95, XT = 0.75
Table2: MaterialsMaterial numbers according to DIN EN
Valve
Type 2422 Valve, balanced by a bellows
Nominal size

DN15 to 250

Nominal pressure
Valve body

PN 16

PN 25

Cast iron ENJL1040

Spheroidal graphite iron EN-JS1049

Valve seat
Plug

PN16, 25 and 40
Forged stainless
steel 1.4571 1)

Cast steel 1.0619

Cast stainless steel

1.4408

Stainless steel 1.4104 or 1.4006

1.4404

Up to DN 100

Stainless steel 1.4104, 1.4112 or 1.4006 2)

1.4404

DN125 to 250

1.4404, plug with PTFE seal

1.4404, with PTFE soft seal

Plug stem

1.4301

Metal bellows

1.4571DN125: 1.4404

Bottom section

P265GH

Body gasket

1.4571
Graphite on metal core

Type 2422 Valve, balanced by a diaphragm

Nominal size

DN65 to 100
PN 16

PN 25

Cast iron EN-JL1040

Spheroidal graphite iron EN-JS1049

Nominal pressure
Valve body
Valve seat

1.4408

Plug

CW617N

Diaphragm cases

1.0619

Pressure balancing

Diaphragm plate 1.4301EPDM balancing diaphragm, max. 150C or NBR diaphragm, max. 80C

Nominal size
Nominal pressure
Valve body

DN125 to 250
PN 16

PN16/25

PN16, 25 and 40

PN16, 25 and 40

Cast iron ENJL1040

Spheroidal graphite iron EN-JS1049

Cast steel 1.0619

Cast stainless steel

1.4408

Valve seat
Plug
Pressure balancing
1)
2)
3)

CC499K 3)
CC499K With EPDM soft seal, max. 150C or with PTFE soft seal, max. 150C
3)

Diaphragm plate EN-JS1030EPDM balancing diaphragm, max. 150C or NBR diaphragm, max. 80C

DN15, 25, 40 and 50 only

Optionally with soft seal with standard KVS coefficients
Special version 1.4409

T 3003 EN

Type2424/Type2428 Actuator
Type2424/Type2428 Actuator
Nominal pressure

PN16/25

PN16, 25 and 40

Diaphragm cases

DD11

1.4301

Diaphragm

EPDM with fabric reinforcement

1)

Guide bushing

DU bushing

PTFE

Seals
1)

EPDM/PTFE

1)

Special version, e.g. for mineral oils: FPM (FKM)

Table3: KVS coefficients, xFZ values and max. permissible differential pressures p
Type 2422 Valve, balanced by a bellows
Nominal size

DN

15 1)

20 1)

25 1)

Valve travel
Standard KVS coefficient

6.3

Max. permissible
differential pressure p
Reduced KVS coefficient

40

50

65

xFZ value

20

32

50

25bar

80

100

0.6

150

80

125

20bar

6.3

16

32

0.55

190

280

16bar
50

80

20bar

0.45

200

250

22mm

25bar
0.65

125

16mm

16

Max. permissible
differential pressure p
1)

32

10mm

0.4

420

500

12bar

10bar

125

280

16bar

12bar

0.35

0.3

Special valve version with micro-trim: KVS0.001 to 0.04 or KVS0.1, 0.4 and 1: without pressure balancing

Type 2422 Valve, balanced by a diaphragm

Nominal size

DN

65

80

50

80

Valve travel
KVS coefficient

125

150

125

250

380

15mm

Max. permissible
differential pressure p
xFZ value

100

250

35mm

10bar
0.4

200
650

12bar
0.35

T 3003 EN

800
10bar
0.3

Dimensions
Dimensional drawingType42-24A/42-28AType42-24B/42-28B balanced by a bellowsSee Table4
L

H2

H2

H1

H1
H

H
D

Type42-24A/BType2422 Valve balanced by a bellows with

Type2424 Actuator

Type42-28A/BType2422 Valve balanced by a bellows with

Type2428 Actuator

Type42-24B with two diaphragms: add approx. 55mm to the total height H.
Fig.6: DimensionsType2422 Valve balanced by a bellows

Dimensions and weights

Table4: Dimensions in mm and weights for Type42-24A/42-28AType42-24B/42-28BBalanced by a bellows
Valve size

DN

Length L

15

20

25

130

150

160

Height H1
Height H2

32

40

50

65

180

200

230

290

225
Forged steel

53

Other materials

70

92

55

80

100

125

150

200

310

600

350

400

480

300

355

460

590

100

120

145

465

520

98

250
730
730

72

175

235

260

Type 42-28A/42-28B Differential Pressure Regulator

Set points
0.2 0.3
0.4 0.5bar

Type2428 Actuator
Height H

390

Actuator

D=225mmA=160cm

Weight 3) in kg

11.5

12

13

19.5

D=285mmA=320cm

2)

20

22.5

38

43

57

Type 42-24A/42-24B Differential Pressure Regulator

Set points
0.05 to
0.25bar

Type2424 Actuator
Height H

610

Actuator

D=285mmA =320cm1)

Weight 3) in kg

21

21.5

22.5

Height H
0.1 to 0.6bar

Actuator
16

16.5

17.5

in kg

16

16.5

Weight

in kg

3)
4)

24.5

46

51

16

16.5

17.5

24

24.5

1260

185

740

990

1120

27

27

425

485
1260

D=380mmA=640cm
65

135

185

740

990

1120

425

485
1260

D=380mmA=640cm
42

47
685

61

135

185

740

910

1040

61

125

175

740

940

1040

61

125

175

740

910

1040

425

485
1180

D=285mmA=320cm
42

610

47
685

Actuator

Height H
2 to 5bar
4) Actuator
4.5 to 10bar
Weight 3) in kg
2)

27

685
24

1120

135

D=225mmA=160cm 2)

Weight 3) in kg

1)

24.5

990

65

D=285mm
A=320cm 1)

2)

610

Height H
1 to 2.5bar

51
685

24

17.5

Actuator
3)

46

D=225mmA=160cm 2)

Height H
0.5 to 1.5bar

32

610

Actuator
Weight

29.5

D=225mmA=160cm

Height H
3)

29

740

D=380mmA =640cm

625

Weight 3) in kg
0.2 to 1bar

685

415

475

1210

D=225mmA=160cm
16

16.5

17.5

24

24.5

27

42

610

47
685

D=170mmA=80cm
16

16.5

17.5

24

24.5

27

415

475

1180

D=225mmA=160cm
42

47

61

102

170

410

470

Optionally with 640cm actuator

Optionally with 320cm actuator
The weight applies to the version with the material specifications EN-JL1040/. Add +10% for all other materials.
DN 125 to 250: 4.5 to 10bar on request

T 3003 EN

Dimensional drawingType42-24A/B and Type42-28A/BBalanced by a diaphragm See Table5

H2

H11)
H

Type2422 Valve balanced by a diaphragm with Type2424/2428 Actuator (Type2424 in diagram)

Type42-24B with two diaphragms: add approx. 55mm to the total height H.
Fig.7: Dimensions Type2422 Valve balanced by a diaphragm

Table5: Dimensions in mm and weights for Type42-24A/B and Type42-28A/BBalanced by a diaphragm

Valve size

DN

Length L

65

80

100

125

150

200

250

290

310

350

400

480

600

730

Height H1 1)

355

375

Height H2

98

118

145

175

260

Height H

575

595

720

745

960

75kg

95kg

Weight, approx.
1)

42-24A/B

42kg

47kg

55kg

42-28A/B

38kg

43kg

51kg

250kg

270kg

Type42-28A/B

Dimension drawing of actuator with two diaphragms

55

Type42-24B with two diaphragms (special version). Add approx. 55mm to the total height H.
Fig.8: Dimensions in mmActuator with two diaphragms

Ordering text
Type42-24A/42-24B/42-28A/42-28B Differential Pressure Regulator
DN..., valve balanced by a bellows/diaphragm
PN, body material ...
Set point or set point range bar
Optionally, accessories ...
Optionally, special version

T 3003 EN

SAMSON AG MESS- UND REGELTECHNIK

Weismllerstrae 3 60314 Frankfurt am Main, Germany
Phone: +49 69 4009-0 Fax: +49 69 4009-1507
samson@samson.de www.samson.de

T 3003 EN

2015-07-30 English

Specifications subject to change without notice