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OF
Performance Analysis
Diagnostics & Optimization
( PADO )
Next Steps:
Audit or map the plant using off line
modelling tool e.g. Ebsilon
Online optimization tool PADO
Online fault detection system using
SPC and Fault trees
Online life time monitoring SR1 for better
planning of inspections and maintenance
PADO Functions
SRv
Data Validation
OFFLINE
WhatIf
SRx (Datamanagement)
SR4
Diagnosis +
Optimization
SRx
Visualisation
DCS
PADO in India
Advantages of PADO
Soot
Blowing
Boiler
Fault
Setpoint
Tree
Optimizer
Optimizer
Data
Visualizer
Data
Validation
Base Modules
Fault Detection
Optimization
Physical Condition
Performance Analysis
Process
Control
Data
Management
System
Lifetime
Monitoring
Statistical
Ebsilon
Model
Performance
Metal
Temperature
Monitoring
What-If
Analysis
Visualization Aid 1 :
Traffic light coding system
Red - Critical
Yellow - Suboptimal
Light Green Optimal
Dark Green Time gap to next
action
- Calculated Value
Performance Monitoring
Compares the actual values of critical parameters with the best
achievable under current operating conditions.
Shows monetary loss against each sub optimal operating
parameter, defining the scope of improvement.
Boiler Mapping
Platzhalter Bild
2340
2330
2320
2310
2300
2290
20
15
0.05
0.045
10
0.04
5
0.035
0
0.03
0.025
Operating Point
Scheduled
Plant Life
Pressure
Air ingress
false alarms
07.09.2006
plausible alarm air
ingress
07.09.2006
plausible alarm air ingress
heatrate
bearing temperature
Component quality
factor
oil temperature
power consumption
efficiency
protection limit
Fault Trees
Models and analyzes faults in the
process.
Composed of logic diagrams that
display the state of the system
and the states of the components
Constructed using Drag & Drop
technique
Does not need programming
expertise for building such
trees.
Thank
You
... Ideas & Solutions for Tomorrow