LECTURE PLAN

Sub Code & Name: ME 6004 Unconventional Machining

Processes

Name of the faculty :

Semester
:

Date: 01.02.16
Page

Dr. B. Dilip Jerold

VI
SYLLABUS

1 of 6

OBJECTIVE
To learn about various unconventional machining processes, the various process parameters and their
influence on performance and their applications
UNIT I INTRODUCTION
6
Unconventional machining Process Need classification Brief overview .
UNIT II MECHANICAL ENERGY BASED PROCESSES
9
Abrasive Jet Machining Water Jet Machining Abrasive Water Jet Machining - Ultrasonic Machining.
(AJM, WJM, AWJM and USM). Working Principles equipment used Process parameters MRRVariation in techniques used Applications.
UNIT III ELECTRICAL ENERGY BASED PROCESSES
9
Electric Discharge Machining (EDM)- working Principle-equipments-Process Parameters-Surface Finish
and MRR- electrode / Tool Power and control Circuits-Tool Wear Dielectric Flushing Wire cut
EDM Applications.
UNIT IV CHEMICAL AND ELECTRO-CHEMICAL ENERGY BASED PROCESSES 11
Chemical machining and Electro-Chemical machining (CHM and ECM)-Etchants-maskant- techniques of
applying maskants-Process Parameters Surface finish and MRR-Applications. Principles of ECMequipments-Surface Roughness and MRRElectrical circuit-Process Parameters-ECG and ECH Applications.
UNIT V THERMAL ENERGY BASED PROCESSES
10
Laser Beam machining and drilling (LBM), plasma arc machining (PAM) and Electron
Beam Machining (EBM). Principles Equipment Types - Beam control techniques
Applications.
TOTAL: 45 PERIODS
TEXT BOOK:
1. Vijay.K. Jain Advanced Machining Processes Allied Publishers Pvt. Ltd., New
Delhi, 2007
REFERENCES:
1. Benedict. G.F. Nontraditional Manufacturing Processes Marcel Dekker Inc., New
York (1987).
2. Pandey P.C. and Shan H.S. Modern Machining Processes Tata McGraw-Hill, New
Delhi (2007).
3. Senthil .S, Unconventional Machining Processes, A.R.S Publications, Chennai (2006).
Total No. of hours as per syllabus

: 45

Total No of hours available as per calendar

: 45

Hours (Cumulative)
Units

6
1

SIGNATURE OF THE FACULTY

15
2

24
3

35
4

SIGNATURE OF HOD

45
5

LECTURE PLAN

Date: 01.02.16

Sub Code & Name: ME 6004 Unconventional Machining

Processes

Name of the faculty :

Semester
:

Page

Dr. B. Dilip Jerold

VI

UNIT I SYLLABUS
Session
No.
1

Topics to be covered

Ref

Introduction

Txt 1 &Ref 1

Un conventional process

Txt 1 &Ref 1

Comparison

Txt 1 &Ref 1

Need for unconventional method

Txt 1 &Ref 1

Classification

Txt 1 &Ref 3

Brief overview

Txt 1 &Ref 1

TOTAL PERIODS
PROPOSED DATE OF COMPLETION
DEVIATION (IF ANY)
CORRECTIVE MEASURES
REFERENCES / WEBSITES

: 6
: 10.02.2016
:
:
: www.mit.edu; nptel.ac.in/

TEXT BOOK:
1. Vijay.K. Jain Advanced Machining Processes Allied Publishers Pvt. Ltd., New
Delhi, 2007
REFERENCES:
1. Benedict. G.F. Nontraditional Manufacturing Processes Marcel Dekker Inc., New
York (1987).
2. Pandey P.C. and Shan H.S. Modern Machining Processes Tata McGraw-Hill, New
Delhi (2007).
3. Senthil .S, Unconventional Machining Processes, A.R.S Publications, Chennai (2006).

SIGNATURE OF THE FACULTY

SIGNATURE OF HOD

2 of 6

LECTURE PLAN

Date: 01.02.16

Sub Code & Name: ME 6004 Unconventional Machining

Processes

Name of the faculty :

Semester
:

Page

Dr. B. Dilip Jerold

VI

UNIT II SYLLABUS
Session
No.
1

Topics to be covered

Ref

Abrasive Jet Machining

Txt 1 &Ref 1

Water Jet Machining

Txt 1 &Ref 3

Abrasive Water Jet Machining

Txt 1 &Ref 3

Ultrasonic Machining

Txt 1 &Ref 2

Working Principles

Txt 1 &Ref 1

Equipment used

Txt 1 &Ref 1

Process parameters

Txt 1 &Ref 2

MRR, Variation in techniques used

Txt 1 &Ref 1

Applications.

Txt 1 &Ref 1

TOTAL PERIODS
PROPOSED DATE OF COMPLETION
DEVIATION (IF ANY)
CORRECTIVE MEASURES
REFERENCES / WEBSITES

: 9
: 27.02.2016
:
:
: www.mit.edu; nptel.ac.in/

TEXT BOOK:
1. Vijay.K. Jain Advanced Machining Processes Allied Publishers Pvt. Ltd., New
Delhi, 2007
REFERENCES:
1. Benedict. G.F. Nontraditional Manufacturing Processes Marcel Dekker Inc., New
York (1987).
2. Pandey P.C. and Shan H.S. Modern Machining Processes Tata McGraw-Hill, New
Delhi (2007).
3. Senthil .S, Unconventional Machining Processes, A.R.S Publications, Chennai (2006).

SIGNATURE OF THE FACULTY

SIGNATURE OF HOD

LECTURE PLAN

3 of 6

Sub Code & Name: ME 6004 Unconventional Machining

Date: 01.02.16

Processes

Name of the faculty :

Semester
:

Dr. B. Dilip Jerold

VI

Page

UNIT III SYLLABUS

Session
No.
1

Topics to be covered

Ref

Electric Discharge Machining (EDM)

Txt 1 &Ref 3

working Principle

Txt 1 &Ref 3

equipments

Txt 1 &Ref 3

Process Parameters

Ref 1 &2

Ref 1 &2

Surface Finish and MRR- electrode / Tool

Power and control Circuits
Tool
Wear Dielectric Flushing
Applications

Wire cut EDM

Txt 1

Applications

Txt 1

TOTAL PERIODS
PROPOSED DATE OF COMPLETION
DEVIATION (IF ANY)
CORRECTIVE MEASURES
REFERENCES / WEBSITES

Txt 1
Txt 1

: 9
: 16.03.2016
:
:
: www.mit.edu; nptel.ac.in/

TEXT BOOK:
1. Vijay.K. Jain Advanced Machining Processes Allied Publishers Pvt. Ltd., New
Delhi, 2007
REFERENCES:
1. Benedict. G.F. Nontraditional Manufacturing Processes Marcel Dekker Inc., New
York (1987).
2. Pandey P.C. and Shan H.S. Modern Machining Processes Tata McGraw-Hill, New
Delhi (2007).
3. Senthil .S, Unconventional Machining Processes, A.R.S Publications, Chennai (2006).

SIGNATURE OF THE FACULTY

SIGNATURE OF HOD

4 of 6

LECTURE PLAN

Date: 01.02.16

Sub Code & Name: ME 6004 Unconventional Machining

Processes

Name of the faculty :

Semester
:
UNIT IV SYLLABUS
Session
No.
1

Page

Dr. B. Dilip Jerold

VI

Topics to be covered

Ref

Chemical machining

Txt 1

Electro-Chemical machining

Txt 1

Etchants, maskant

Txt 1

Techniques of applying maskants

Txt 1

Process Parameters

Txt 1

Surface finish

Ref 1&2

MRR

Ref 1&2

Applications

Ref 1&2

Principles of ECM, Equipments

Ref 1&2

10

Surface Roughness and MRRElectrical

circuit
Process Parameters-ECG and ECH Applications

Ref 1&2

11

TOTAL PERIODS
PROPOSED DATE OF COMPLETION
DEVIATION (IF ANY)
CORRECTIVE MEASURES
REFERENCES / WEBSITES

Ref 1&2

: 11
: 05.04.2016
:
:
: www.mit.edu; nptel.ac.in/

TEXT BOOK:
1. Vijay.K. Jain Advanced Machining Processes Allied Publishers Pvt. Ltd., New
Delhi, 2007
REFERENCES:
1. Benedict. G.F. Nontraditional Manufacturing Processes Marcel Dekker Inc., New
York (1987).
2. Pandey P.C. and Shan H.S. Modern Machining Processes Tata McGraw-Hill, New
Delhi (2007).
3. Senthil .S, Unconventional Machining Processes, A.R.S Publications, Chennai (2006).

SIGNATURE OF THE FACULTY

SIGNATURE OF HOD

LECTURE PLAN

5 of 6

Sub Code & Name: ME 6004 Unconventional Machining

Date: 01.02.16

Processes

Name of the faculty :

Semester
:

Dr. B. Dilip Jerold

VI

Page

UNIT V SYLLABUS
Session
No.
1

Topics to be covered

Ref

Laser Beam machining (LBM)

Web.ref

Laser Beam drilling

Web.ref

plasma Arc machining (PAM)

Web.ref

Web.ref

Electron
Beam Machining (EBM)
Principles

Equipment

Ref 1&2

Types

Ref 1&2

Beam control techniques

Ref 1&2

Applications

Ref 1&2

10

General Discussion

Ref 1&2

TOTAL PERIODS
PROPOSED DATE OF COMPLETION
DEVIATION (IF ANY)
CORRECTIVE MEASURES
REFERENCES / WEBSITES

Web.ref

: 10
: 12.04.2016
:
:
: www.mit.edu; nptel.ac.in/

TEXT BOOK:
1. Vijay.K. Jain Advanced Machining Processes Allied Publishers Pvt. Ltd., New
Delhi, 2007
REFERENCES:
1. Benedict. G.F. Nontraditional Manufacturing Processes Marcel Dekker Inc., New
York (1987).
2. Pandey P.C. and Shan H.S. Modern Machining Processes Tata McGraw-Hill, New
Delhi (2007).
3. Senthil .S, Unconventional Machining Processes, A.R.S Publications, Chennai (2006).

SIGNATURE OF THE FACULTY

SIGNATURE OF HOD

6 of 6