Airflex® Air Cooled Disc Clutches and Brakes: Section E

Airflex Air Cooled Disc Clutches and Brakes
Section E
DBA Description ....................................................................................................................................................................... 181

DBA Brake Elements .................................................................................................................................................................. 183
DBA Technical information ......................................................................................................................................................... 184
DBB and DBBS Description ..................................................................................................................................................... 185
DBB Brake Elements .................................................................................................................................................................. 187
DBB Technical Information ......................................................................................................................................................... 188
DBBS Brake Elements ................................................................................................................................................................ 189
DBBS Technical Information ....................................................................................................................................................... 191
Type DC Description ................................................................................................................................................................. 192
DC Technical and Dimensional Data ........................................................................................................................................... 194
Type FHB Description................................................................................................................................................................ 196
Floating Housing Brake Technical and Dimensional Data............................................................................................................ 197
Selection Procedure ................................................................................................................................................................. 200
180
EATON Airflex Clutches & Brakes 10M1297GP November 2012
Airflex DBA Description

Section E
Model DBA brakes are spring applied, pressure released, disc

style brakes. They develop equal torque in either direction of
rotation. Their torque and thermal capacities allow them to be
used in the most demanding applications.
Brake construction and operation is shown in the figure.
Pressurizing the brake compresses the brake springs and
withdraws the clamping plates from the brake discs. Standard
brakes are furnished with either one or two discs, which are
free to move axially.
Model DBA uses a rubber diaphragm to form the releasing
pressure chamber and to serve as the releasing piston. Brake
friction material is attached to stationary components. Brake
discs are either solid or ventilated. The disc type is indicated
by an S for solid, or V, for ventilated, in the brake model designation. Solid discs are used in applications requiring a heat
sink and/or where engagement is infrequent. Ventilated discs
are recommended for cyclic applications.
Torque ratings listed are for brakes with a standard compliment of springs. The quantity of springs can be varied to
customize the torque of the brake to suit a particular application. Consult the factory for brake torque of units with nonstandard spring configurations.
Brake sizes are indicated by the number of brake discs and
the disc diameter in inches. For instance, size 229DBA has
two discs 29 inches in diameter.
Features
Large friction area.

Allows brakes to absorb and dissipate high energy loads associated with high cyclic and high inertia stops.
Where used:
Can making machines

Draglines
Power shovels
Conveyors
Power presses
Minimal adjustment required for lining wear.

Single disc units require no wear adjustment and dual disc
units require only one wear adjustment during the long life of
the friction material.
181
Airflex DBA Component parts

Section E
23
29
15, 21
19, 20
26, 27, 28
6
18
33
30, 31
16, 17
13
22
14, 15
12
11
32
34
25
10
24
35
Dual disc element shown
37
36
182
Item Number
Description
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
Mounting Flange
Stud
Clamp Tube
Disc
Friction Disc
Flat Head Screw
Pressure Plate
Spring Housing
Locknut
Outer Clamp Ring
Diaphragm
End Plate
Inner Clamp Ring
Hex Head Screw
Lockwasher
Hex Head Screw
Lockwasher
Spring Retainer Plate
Inner Spring
Outer Spring
Hex Head Screw
Gear
Reaction Plate
Release Spring
Wear Spacer
Name Plate
Self Tapping Screw
Warning Decal
Washer
Air Tube
Air Tube
90 Deg. Street Elbow
90 Deg. Male Elbow
Cross
Hose Assembly
Flow Control Valve
Bushing
Airflex DBA Brake Elements

Form DBA808 Dimensional and Technical Data
Section E
D1
O2
G
D29
H13
D7
H13
H16
D29
D7
H16
H11
H11
D25
D25
Special Mounting Flanges

are available which permit
direct mounting to 800
Series frame motors.
6 Equally spaced
mounting holes on a
H bolt circle.
See Note
Single Disc Brake
Dual Disc Brake
English
Dimensions in inches
17DBA
21DBA
29DBA
2.00
2.00 2
2.75
21.000
3.000
31.000
17.25
21.00
28.00
10.00
12.12
14.75
5.38
7.62
10.25
24.998
26.498
33.998
0.78
1.06
1.06
1/2-14
1-11 1/2
1-11 1/2
Basic Size
D25
H11
H13
H16
02
17DBA
21DBA
29DBA
51
51
70
533
584
787
438
533
711
254
308
375
137
194
260
634,9
673,0
863,5
20
27
27
1/2-14
1-11 1/2
1-11 1/2
SI
Dimensions in millimeters
English
117DBA
217DBA
121DBA
221DBA
129DBA
229DBA
329DBA
2.50
3.25
2.88
3.88
3.94
4.88
5.63
Size
Bore Range
Ventilated Disc Types
Solid Disc Types

117DBA
217DBA
121DBA
221DBA
129DBA
229DBA
329DBA
Min.
64
79
73
98
105
124
143
D
D1
319
284
401
366
335
287
418
371
394
349
486
441
582
D
272
341
288
361
383
459
SI
4.25
4.25
5.75
5.88
7.38
7.19
6.88
Max.
108
108
146
149
187
182
175
12.55
11.19
15.77
14.41
13.19
11.33
16.47
14.61
15.51
13.75
19.13
17.38
22.93
4.88
6.50
2.50
5.63
3.50
7.12
10.63
D7
124
165
64
143
89
181
270
1.00
1.88
2.12
2.12
2.25
2.25
2.34
D29
25
48
54
54
57
59
59
10.69
13.41
11.33
14.23
15.06
18.06
Notes:
Tolerance +0.000/-0.003 in (+0,00/-0,08 mm)
All ventilated disc brakes are furnished with an approximate 15.5 inch
(394 mm) length of flexible hose and a flow control valve having a 1-11
1/2 American National Pipe Thread port.
American National Pipe Thread
4.88
6.50
5.62
5.62
5.88
7.00
1.88
1.88
2.00
2.25
2.38
3.12
D7
124
165
143
143
149
178
D29
48
48
51
57
60
79
183
Airflex DBA Elements

Dimensional and Technical Data
Section E
English
lbin
psi
in3
in2
lbft2
lb
rpm
117DBAS
217DBAS
121DBAS
221DBAS
129DBAS
229DBAS
146148
146152
146145
146151
146162
146163
413113
413248
413534
413535
413801
414126
29300
52600
69800
129300
176700
336200
85
85
85
85
100
100
100
100
160
160
310
310
270
540
406
812
890
1780
18
35
42
80
152
292
95
160
130
270
325
520
2300
2300
1900
1900
1500
1500

Size

Part
Number
Gear Mr
Part
Torque
Number
Rating
Disc Disc
&
&
Gear
Gear
Housing
Maximum
Speed

117DBAS
146148
413113
3310
5,9
1,64
1742
217DBAS
146152
413248
5940
5,9
1,64
3483
121DBAS
146145
413534
7890
5,9
2,62
2619
221DBAS
146151
413536
14600
5,9
2,62
5237
129DBAS
146162
413801
20000
6,9
5,08
5741
229DBAS
146163
414126
38000
6,9
5,08
11481
Wk2 Weight
J
Mass
0,76
43
1,47
72
1,76
59
3,36
122
6,38
147
12,26
236
2300
2300
1900
1900
1500
1500
SI
kgm2
Nm
Minimum

Releasing Releasing Friction
Pressure
Volume
Area
410
455
610
565
950
1150
bar
dm3
cm2
186
206
276
256
430
521
kg
rpm
English lbin
in3
in2
lbft2
lb
rpm
117DBAV
217DBAV
121DBAV
221DBAV
129DBAV
229DBAV
329DBAV
146148
146152
146145
146151
146162
146163
146210
100
100
160
160
310
310
310
270
540
406
812
890
1780
2670
10
20
30
60
97
191
285
70
112
105
210
185
340
495
1300
1300
1000
1000
900
900
900

Size

Gear Mr

Part Part Torque Releasing
Friction
Number
Number
Rating
Volume
Area
413113
413248
413534
413535
413683
413585
415080
20500
38000
52500
96000
113000
216000
339000
320
363
480
565
970
1150
1549
Disc Disc
&
&
Gear
Gear
Housing
Maximum
Speed
Wk2 Weight
J
Mass
117DBAV
146148
413113
2320
1,64
1742
0,42
32
145
217DBAV
146152
413248
4290
1,64
3483
0,84
51
164
121DBAV
146145
413534
5930
2,62
2619
1,26
48
217
221DBAV
146151
413535
10800
2,62
5237
2,52
95
256
1300
1300
1000
1000
129DBAV
229DBAV
329DBAV
900
900
900
146162
146163
146210
413683
413585
415080
12800
24400
38400
SI Nm
5,08
5,08
5,08
5741
11481
17223
4,07
8,02
11,97
84
154
224
dm3
cm2
kgm2
kg
Notes:
Basic part number only. Does not include gear. Gear must be ordered
separately with the bore and keyway requirements.
Dynamic torque shown. Static torque approximately 1.15 greater. Torque
values are for new linings. Torque decreases with lining wear. At the
worn out condition, torque is approximately 0.66 of values shown.
184
439
521
708
rpm
Torque ratings are for units with a standard complement of springs.

Consult factory for torque ratings of units with non-standard spring
configurations.
Maximum allowable cylinder pressure is 120 psi (8,3 bar).
Absolute volume of releasing cavity.
Minimum releasing pressure 60 psi (4,1 bar).
Airflex DBB Description

Section E
Model DBB brakes are spring applied, pressure released, disc

style brakes. They develop equal torque in either direction of
rotation. Their torque and thermal capacities allow them to be
used in the most demanding applications.
Brake construction and operation is shown in the figure.
Pressurizing the brake compresses the brake springs and
withdraws the clamping plates from the brake discs. Standard
brakes are furnished with either one or two discs, which are
free to move axially.
Model DBB uses a conventional piston design to release the
brake discs. The rotating component of the DBB style brake
is a very low inertia friction disc core with riveted on friction
discs. The low inertia of the rotating components coupled
with the high heat sink capacity of the stationary members allow these units to provide superior performance in high cyclic
applications. In applications requiring higher speed operation or where precise balance of the rotating components is
required, the DBBS style is offered, which utilizes a solid rotor
and stationary friction material. Similar to the DBAS design,
the DBBS should only be used for applications where brake
engagement is non-cyclic.
Torque ratings listed are for brakes with a standard compliment of springs. The quantity of springs can be varied to
customize the torque of the brake to suit a particular application. Consult the factory for brake torque of units with nonstandard spring configurations.
Brake sizes are indicated by the number of brake discs and
the disc diameter in inches. For instance, size 225DBB has
two discs 25 inches in diameter.
Where used:
Bottling equipment
Power Shovels
Conveyors
Shears
Power Presses
Features
Low inertia friction disc assembly.

Reduces the overall inertia that must be stopped.
Optional split friction discs.
Allows removal of friction discs without disturbing other components of drive system in mid-shaft brake arrangement.
Long wearing, self lubricating PolyPak* seals.
Eliminates premature twisting failure and requires no external
lubrication.
185
Airflex DBB Description

Section E
4
22
18
14
15
6, 7
10
13
23, 24
17
27
19
29
16
30
25
35
28, 32, 33
26
20
11
12
34
21
31
Item Number
Description
Item Number
Description
Item Number
Description
1
2
3
4
5
6
7
8
9
10
11
12
Mounting Flange
Stud
Friction Disc Sub-Assembly
Friction Disc
Friction Disc Core
Rivet
Washer
Clamp Tube
Pressure Plate
Spring Housing
Flat Washer
Locknut
13
14
15
16
17
18
19
20
21
22
23
24
Cylinder
Hex Head Screw
Outer Seal
Spring
Inner Seal
Spacer Tube
Gear
Wear Spacer
Reaction Plate
Release Spring
Flat Washer
Hex Head Screw
25
26
27
28
29
30
31
32
33
34
35
Ring Gear
Pipe Nipple
Elbow
Pipe Cross
Hose Assembly
Pipe Nipple
Flow Control Valve
45 Deg. Street Elbow
Pipe Reducer
Hose Assembly
Spring Retainer
186
Airflex DBB Brake Elements

Dimensional and Technical Data Section E
English
109DBB
209DBB
309DBB
115DBB
215DBB
120DBB
220DBB
320DBB
420DBB
125DBB
225DBB
325DBB
425DBB
138DBB
238DBB
338DBB
438DBB
1.68
1.94
2.13
2.13
3.06
3.00
3.75
4.25
4.50
3.88
3.88
5.38
5.88
6.00
7.38
8.38
9.06
2.50
2.56
2.63
2.50
4.25
5.88
6.00
5.88
5.88
7.50
7.56
7.50
7.50
11.00
11.00
10.88
10.88
Size
Bore Range
Min.
SI
7.26
8.70
9.06
4.38
11.16
10.87
13.04
15.21
17.38
12.07
14.38
16.69
19.00
16.25
19.05
21.85
24.65
1.75
4.00
5.25
2.88
4.38
3.00
6.27
8.25
10.31
3.50
7.00
9.31
12.00
5.00
9.00
12.00
5.00
6.06
7.53
9.06
7.52
9.23
9.37
11.54
13.68
15.84
10.57
12.88
15.19
17.50
14.25
17.05
19.73
22.52
109DBB
209DBB
309DBB
115DBB
215DBB
120DBB
220DBB
320DBB
420DBB
125DBB
225DBB
325DBB
425DBB
138DBB
238DBB
338DBB
438DBB
43
49
54
54
78
76
95
108
114
99
99
137
149
152
187
213
230
D1
W4
Size
Bore Range
Min.
Max.
64
65
67
64
108
149
152
149
149
191
192
191
191
279
279
276
276
184
221
202
242
283
276
331
386
441
307
365
424
483
413
484
555
626
44
102
133
73
111
76
159
210
262
89
178
236
305
127
229
305
381
154
191
230
191
235
238
292
347
402
268
327
386
445
362
433
501
572
D1
W4
Max.
English
9DBB
1.00
0.25
3.12
12.125
8.375
12.37
3/8-18
15DBB
1.47
0.38
0.38
6.00
18.375
14.375
18.94
1/2-14
20DBB
1.50
0.38
1.00
8.50
23.250
18.250
23.82
1/2-14
25DBB
1.75
0.25
0.75
11.50
30.630
24.375
30.89
1/2-14
38DBB
2.45
0.25
1.25
16.50
44.750
36.375
45.01
3/4-14
Size
D31
D44
D45
H16
J1 J2 O2
9DBB
15DBB
20DBB
25DBB
38DBB
25
37
38
44
62
6
10
10
6
6

10
25
19
32
79
152
216
292
419
308.0
466.7
590.6
778.0
1136.7
212.7
365.1
463.5
619.1
923.9
SI
30
Mounting
60
314
481
605
785
1143
Bolt Circles
9DBB
(6) 0.531 (13,5) Mounting
holes equally spaced as
shown on 11.125 (282,5) Bolt
15DBB
(6) 0.656 (16,7) Mounting

holes based on 8 equally
spaced holes on
20DBB
(12) 0.656 (16,7) Mounting

shown on 22.000 (558,8) Bolt
Notes:
0.50 in (13mm) for 109 DB
0.25 in (6mm) for 209 DBB
0.00 in (0mm) for 309 DBB
Tolerance +0.000/-0.003 in (+0,00/-0,08 mm)
25DBB
(12) 0.656 (16,7) Mounting

holes equally spaced as shown
on 28.750 (730,3) Bolt Circle
3/8-18
1/2-14
1/2-14
1/2-14
3/4-14
* Sizes 325 & 425 have 0.781"

(19.8 mm) Mounting Hole
38DBB
(16) 1.062 (27,0) Mounting

shown on 42.000 (1066,8)
separately with the bore and keyway requirements.
Dynamic torque shown. Static torque approximately 15% greater.
Torque values are for new linings. Torque decreases with lining wear. At
the worn out condition, torque is approximately 0.66 of values shown.
American National Pipe Thread.

configurations.
Brake in disengaged position.
All DBB brakes can be supplied plumbed as shown with a flow control
valve having American National Pipe thread ports of 1/2-14 for size
9DBB, 3/4-14 for sizes 15DBB, 20 DBB, 25DBB and 1-11 1/2 for size
38DBB
Tolerance +/- 0.12

Tolerance +0.003/-0.000 in (+0,08/-0,00 mm)

Maximum diameter of as castsurfaces.
Some high torque applications of three and four disc elements require
additional support on the cylinder side of the unit. Contact your local
Airflex representative for more details.
187
Airflex DBB Brake Elements

Section E
D
W4
O2
D44
D45
J2 J J1
D1
D31
Single Disc Brake
H16
Dual Disc Brake
See Note on
pg. E-7
See Note
English
lb in
psi
in3
in2
lbft2
lb
rpm
109DBB
209DBB
309DBB
115DBB
215DBB
120DBB
220DBB
320DBB
420DBB
125DBB
225DBB
325DBB
425DBB
138DBB
238DBB
338DBB
438DBB
146333
146334
146380
146222
146337
146299
146300
146378
146379
146315
146327
146370
146381
146295
146296
146386
146387
415313
415314
416481
415454
415302
415900
416059
416304
416471
416073
416074
416223
416477
416068
416069
416241
416464
7500
14000
19400
30000
57000
53500
101500
149500
180000
115300
219000
303000
392000
420000
800000
1153000
1470000
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
30
30
30
75
75
133
133
133
133
259
259
259
259
612
612
612
612
96
192
238
238
476
334
668
1002
1336
600
1201
1802
2403
1322
2644
3966
5288
0.5
1
1.83
5
10
17
33
49
65
47
93
139
185
287
562
837
1112
9
18
27
35
64
40
67
213
102
78
148
403
280
203
340
1087
1424
3000
3000
3000
2400
2400
1850
1850
1850
1850
1400
1400
1400
1400
950
950
950
950

Size

Part
Number
Gear Mr
Part
Torque
Number
rating
Minimum
releasing
pressure

Disc
Releasing Friction &
Volume
Area
Gear
Housing

Wk2
Weight

J
Mass
109DBB
146333
415313
847
4,1
0,49
619
0,02
4
209DBB
146334
415314
1581
4,1
0,49
1238
0,04
8
309DBB
146380
416481
2192
4,1
0,49
1857
0,07
12
115DBB
146222
415454
3387
4,1
1,23
1535
0,21
16
215DBB
146337
415302
6435
4,1
1,23
3070
0,42
29
120DBB
146299
415900
6040
4,1
2,18
2154
0,71
18
220DBB
146300
416059
11459
4,1
2,18
4309
1,39
30
320DBB
146378
416304
16879
4,1
2,18
6463
2,06
97
420DBB
146379
416471
20338
4,1
2,18
8617
2,73
46
125DBB
146315
416073
13017
4,1
4,25
3870
1,97
35
225DBB
146327
416074
24725
4,1
4,25
7746
3,91
67
325DBB
146370
416223
34237
4,1
4,25
11623
5,84
183
425DBB
146381
416477
44067
4,1
4,25
15499
7,77
127
138DBB
146295
416068
47418
4,1
10,03
8527
12,05
92
238DBB
146296
416069
90320
4,1
10,03
17054
23,60
154
338DBB
146386
416241
130282
4,1
10,03
25581
35,15
493
438DBB
146387
416464
166101
4,1
10,03
34108
46,70
646
SI
188
nm
bar
dm3
cm
kgm
115
145
135
225
275
385
487
590
695
705
935
1120
1250
1955
2325
3280
3850
52
66
36
102
125
175
221
277
315
320
424
508
567
887
1055
1488
848
kg
Maximum
speed
3000
3000
3000
2400
2400
1850
1850
1850
1850
1400
1400
1400
1400
950
950
950
950
rpm
Airflex DBBS Component Parts

Section E
18
17
10
14
13
11
15
12
20
19
2
16
21
Item Number
Description
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
Mounting Flange
Stud
Friction Disc
Clamp Tube
Pressure Plate
Spring Housing
Flat Washer
Lock Nut
Cylinder
Hex Head Screw
Inner Seal
Spring
Outer Seal
Spacer Tube
Gear
Wear Spacer
Reaction Plate
Release Spring
Spring Retainer
Flat Head Screw
Disc
189
Airflex DBBS Brake Elements

Section E
English
120DBBS
220DBBS
320DBBS
420DBBS
125DBBS
225DBBS
325DBBS
425DBBS
138DBBS
238DBBS
338DBBS
438DBBS
150DBBS
250DBBS
350DBBS
450DBBS
3.50
5.63
10.30
4.25
5.69
13.48
4.88
5.75
16.63
5.13
5.81
19.81
4.50
7.00
11.49
5.50
7.13
14.73
6.13
7.38
17.96
6.63
7.31
21.19
8.50
10.06
15.20
8.50
10.06
18.97
9.63
10.06
22.60
10.38
10.38
26.34
10.24 15.51 20.43
12.36 15.51 24.84
13.90 15.51 29.29
14.88 15.51 35.24
3.00
6.27
10.31
12.50
3.50
7.00
12.00
15.00
5.00
9.00
13.00
18.00
5.75
10.00
14.49
20.00
Size
Bore Range
D1
262
342
422
503
292
374
456
538
386
482
574
669
519
631
744
895
76
159
262
318
89
178
381
381
127
229
330
457
146
254
368
508

Min.
120DBBS
89
220DBBS
103
320DBBS
124
420DBBS
130
125DBBS
114
225DBBS
140
325DBBS
156
425DBBS
168
138DBBS
216
238DBBS
216
338DBBS
245
438DBBS
264
150DBBS 260
250DBBS 314
350DBBS 353
450DBBS 378
SI
Max.
143
145
146
148
177
181
187
186
256
256
256
264
394
394
394
394
J1
J2 J
Single Disc element

J2 J
D44
D31
Single Disc element
D45
J2
H16
D44
D1
O2
D45
J2
English
20DBBS
25DBBS
38DBBS
50DBBS
1.50 0.38 1.00

1.75 0.25 1.00
2.45 0.25 1.00
3.50 0.25 2.00
8.50 23.25z 18.250

11.50 30.63z 24.375
16.50 44.498 36.375
23.00 46.25z 57.64
Size
D31
D44
D45
H16
J J1 J2 O2
20DBBS 38
25DBBS 44
38DBBS 62
10
6
6
25
25
25
216
292
419
590.6 463.5
778.0 5619.1
1135.7 923.9
SI
J1
D31
23.82
30.89
45.00
1-11
1/2-14
1/2-14
3/4-14
1/2
605
1/2-14
6
785
1/2-14
1143 3/4-14
H16
D1
O2
Dual Disc element
Mounting Bolt Circles

Dual Disc element
5
5
Mounting Bolt Circles4
Notes:
Brake in disengaged position.
Tolerance +0.000/-0.005 in (+0,00/-0,08 mm)
Tolerance +0.003/-0.000 in (+0,08/-0,00 mm)
Maximum diameter of as castsurfaces.
American National Pipe Thread.
z Tolerance +.120/-.120 in (+3.00/-3.00 mm)
* Sizes 325 and 425 have 0.781 (19.8) mounting holes
190
20DBBS
(12) 0.656 (16.7)
Mounting holes equally
spaced as shown on
22.000 (558.0) Bolt
25DBBS
25DBBS 20DBBS
38 DBBS
*
(12) 0.656
0.656
(16.7)
(16)(12)
1.062
(27.0)
(12) 0.656 (16.7)
(16.7)
Mounting holes
equally
holes
equally
spaced
as shown on Mounting
spaced
as shown
on
22.000 (558.0)
28.750
Bolt
spaced as shown
on Bolt
spaced
as (730,0)
shown
on
28.750 (730,0) Bolt
42.000 (1066.8) bolt circle
38 DBBS
50 DBBS
50 DBBS
(16) (16)
1.062 1.438
(27.0) (36.5)
(16) 1.438 (36.5)
Mounting
holes
spaced
as shown
on equally spaced as shown on
as circle
shown on 54.000 (1371.6) bolt circle
42.000spaced
(1066.8) bolt
54.000 (1371.6) bolt circle
Airflex DBBS Brake Elements

Section E

English lbin
Worn
Torque
Multiplier
psi
in3
in2
lbft2
lb
rpm
120DBBS
146323
415900
80,000
90
133
346
33
125
400
2200
220DBBS
146322
416059
150,000
90
133
692
65
232
550
2200
320DBBS
146373
416471
224,000
90
133
1,038
120
357
720
2200
420DBBS
146374
416472
220,000
90
133
1,384
159
464
914
2200
125DBBS
146320
416073
173,000
90
259
628
89
212
880
1700
225DBBS
146330
416074
325,000
90
259
1,255
178
416
1,318
1700
325DBBS
146382
416477
455,000
90
259
1,883
309
682
1,585
1700
425DBBS
146383
416470
585,000
90
259
2,510
411
854
1,882
1700
138DBBS
146328
416068
630,000
.81
90
612
1,357
553
583
2,125
950
238DBBS
146329
416069
1,200,000
.80
90
612
2,714
1,094
1,100
3,125
950
338DBBS
146384
416414
1,730,000
.80
90
612
4,071
1,709
1,680
4,085
950
438DBBS
146385
416461
2,200,000
.79
90
612
54,28
2,285
2,264
4,975
950
150DBBS 146524 417277 1 ,798,000

.81
120
1,115 2,111 1,682 1,071 5,872 600
250DBBS 146525 417278 3 ,284,000

.79
120
1,115 4,222 3,330 1,929 7,196 600
350DBBS 146526 417279 4 ,555,000

.77
120
1,115 6,333 4,895 2,738 8,685 600
450DBBS 146527 417280 5 ,578,000

.75
120
1,115 8,444 6,506 3,515 10,092 600

Size

Gear Mr
Worn
Minimum
Disc
Part Part Torque Torque
Releasing
Releasing
Friction
&
Number
Number
Rating
Multiplier
Pressure
volume
Area
Gear
Housing
Maximum
Speed
Wk2
Weight
J
Mass
120DBBS 146323
415900
9.032

6,2
2,18
2.232
1,39
56
181
2200
220DBBS
146322
416059
16.935
6,2
2,18
4.465
2,74
105
249
2200
320DBBS
146373
416471
25.290
6,2
2,18
6,697
5,06
162
327
2200
420DBBS
146374
416472
24.839
6,2
2,18
8.930
6,70
211
415
2200
125DBBS
146320
416073
19.532
6,2
4,24
4.052
3,75
96
398
1700
225DBBS
146330
416074
36.693
6,2
4,24
8.097
7,50
188
596
1700
325DBBS
146382
416477
51.372
6,2
4,24
12.149
13,03
310
720
1700
425DBBS
146383
416470
66.049
6,2
4,24
16.194
17,34
388
855
1700
138DBBS
146328
416068
71.127
.81
6,2
10,02
8.755
23,30
264
962
950
238DBBS
146329
416069
135.480
.80
6,2
10,02
17.510
46,10
498
1.414
950
338DBBS
146384
416414
195.325
.80
6,2
10,02
26.265
72,10
736
1.856
950
438DBBS
146385
416461
248.391
.79
6,2
10,02
35.020
96,41
1.029
2.261
950
150DBBS 146524 417277 203,164 .81
8.3
18.3
13,619 70.88 486 2,663 600
250DBBS 146525 417278 371,073 .79
8.3
18.3
27,239 140.33 875 3,264 600
350DBBS 146526 417279 514,689 .77
8.3
18.3
40,858 206.28 1,242 3,939 600
450DBBS 146527 417280 630,282 .75
8.3
18.3
54,477 274.16 1,594 4,578 600
SI Nm
bar
dm3
cm2
kgm2
kg
Notes:
configurations.
separately with bore and keyway requirements.
Dynamic torque shown. Static torque approximately 15% greater.

Torque values are for new linings. Torque decreases with lining wear. At
worn out condition, torque is approximately 0.66 of values shown,
unless otherwise noted.
rpm

191
Airflex Type DC Element Description

Section E
Type DC elements can be used as either pressure actuated

clutches or brakes. They are available in single and multiple
disc designs.
Element construction and operation is illustrated in the figure.
Pressurizing the cylinder causes the piston to clamp the
friction disc assemblies between clamping plates. External
springs ensure positive disengagement.
Type DC elements are available in five basic disc sizes with
static torque ratings to 2,061,000 lb.in (233.000 N.m). Element sizes are indicated by the number of friction discs and
by the disc diameter in inches. For instance, size 225DC has
two friction discs 25 inches in diameter.
Features
Favorable torque to size ratio.

DC type elements are physically smaller than most other type
clutches and brakes with the same torque capacity.
Low inertia friction disc assembly.
Reduces the overall inertia that must be started or stopped.
Optional split friction discs.
Allows removal of friction discs without disturbing other components of drive system in mid-shaft element arrangement.
Where used:
Long wearing, self lubricating PolyPak* seals.

Eliminates premature twisting failure and requires no external
lubrication.
Tension Brakes
192
Power Presses
Emergency Stop Brakes on Unwind Stands
Airflex DC Component Parts

Section E
19
17
6, 7
14
18
20, 21
13
15
12
22
2
16
10
11
Item Number
Description
Item Number
Description
1
2
3
4
5
6
7
8
9
10
11
Mounting Flange
Stud
Friction Disc Sub-Assembly
Friction Disc
Friction Disc Core
Rivet
Washer
Clamp Tube
Pressure Plate
Flat Washer
Locknut
12
13
14
15
16
17
18
19
20
21
22
Cylinder
Inner Seal
Outer Seal
Gear
Wear Spacer
Reaction Plate
Piston
Release Spring
Flat Washer
Hex Head Screw
Ring Gear
193
Airflex Type DC Elements

Technical Data
Section E
lbin
English
@ 75 psi
rpm
in3
in2
lbft2
lb
109DC
209DC
115DC
215DC
120DC
220DC
320DC
420DC
125DC
225DC
325DC
425DC
138DC
238DC
338DC
438DC
3000
3000
2400
2400
1850
1850
1850
1850
1400
1400
1400
1400
950
950
950
950
4
7
9
17
27
53
79
105
43
86
129
172
102
203
304
405
96
192
238
476
334
668
1002
1336
600
1201
1801
2400
1322
2644
3966
5288
8
9.5
55
65
82
104
126
148
339
420
501
582
2031
2139
2247
2355
60
70
170
190
235
297
359
421
557
689
821
953
1568
1651
1734
1817
10500
21000
41000
82000
77000
154000
231000
308000
160000
320000
480000
640000
560000
1120000
1680000
2240000
1600
1600
1050
1050
850
850
850
850
650
650
650
650
450
450
450
450
24
30
60
70
133
160
187
214
216
259
302
345
510
612
714
816
0.5
1
5
10
17
33
49
66
47
93
140
186
287
562
837
1112
9
18
35
64
77
145
213
281
143
273
403
533
413
750
1087
1424

Mr
Disc Disc
Torque
Maximum Engaging
Friction & &
Size
Rating
Speed
Volume
Area
Housing Gear Housing Gear

Disc
Element New
Worn
Wk2
Weight
J
Mass
109DC
1190
3000
1600
0,07
0,39
619
0,34
0,02
27
209DC
2370
3000
1600
0,11
0,49
1238
0,40
0,04
32
115DC
4630
2400
1050
0,15
0,99
1535
2,32
0,21
77
215DC
9260
2400
1050
0,28
1,15
3069
2,74
0,42
86
120DC
8690
1850
850
0,44
2,18
2154
3,46
0,72
107
220DC
17390
1850
850
0,87
2,63
4307
4,38
1,39
135
320DC
26080
1850
850
1,30
3,07
6461
5,31
2,06
163
420DC
34770
1850
850
1,72
3,52
8614
6,24
2,76
191
125DC
18060
1400
650
0,71
3,55
3869
14,29
1,98
253
225DC
36130
1400
650
1,41
4,25
7744
17,70
3,92
312
325DC
54190
1400
650
2,12
4,96
11619
21,11
5,90
372
425DC
72260
1400
650
2,83
5,67
15488
24,53
7,84
432
138DC
63220
950
450
1,68
8,38
8524
85,59
12,09 711
238DC
126450 950
450
3,33
10,05 17048
90,14
23,68 749
338DC
189670 950
450
4,99
11,73 25572
94,69
35,27 786
438DC
252900 950
450
6,65
13,41 34097
99,24
46,86 824
Nm
SI
@ 5,2 bar
rpm
dm3
cm
kgm
4
8
16
29
35
66
97
127
65
124
183
242
187
340
493
646
Mounting Bolt
Circles
45
9DC
(6) 0.531 (13.5) Mounting

Holes Equally Spaced as
Shown on 11.125 (282.5) Bolt
Circle
13
15DC
(6) 0.656 (16.7) Mounting
Holes Based on 8 Equally
Spaced as Shown on 17.500
(444.5) Bolt Circle
25
20DC
(12) 0.656 (16.7) Mounting
Shown on 22.000 (558.8) Bolt
25
25DC
(12) 0.656 (16.7) Mounting
Shown on 28.750 (730.3) Bolt
kg
18.75
Notes:
Tolerance +0.003/-0.000 in (+0,08/-0,00 mm)
Dynamic torque shown. Static torque 15% greater. Maximum allowable

pressure 120 psi (8,3 bar).
Maximum diameter of as cast surfaces.
Absolute cylinder volume with new or worn friction linings.
Some high torque applications of three and

four disc elements require additional sup
port on the cylinder side of the unit.
Contact your local Airflex representative for
more details.
Based upon minimum bore.

Basic part number only. Gear not included.
Tolerance +0.000/-0.003 in (+0,00/-0,08 mm)
194
American National Pipe Thread

38DBC
(16) 1.062 (27.0) Mounting
Shown on 42.000 (1066.8) Bolt
Circle
Airflex Type DC Elements

Dimensional Data
Section E
W4
H
O2
D44
J2
D46
J
H16
J1
D1
See Note on
pg. E-14
D31
English Dimensions in inches
109DC
209DC
115DC
215DC
120DC
220DC
320DC
420DC
125DC
225DC
325DC
425DC
138DC
238DC
338DC
438DC
146239
146240
146225
146226
146301
146317
146366
146390
146316
146355
146354
146389
146307
146336
146360
416388
415313
415510
415454
415454
415900
415959
416304
416472
416073
416074
416623
416477
416068
416069
416241
416461
Gear
Part Part
Size
Number Number
1.75
1.88
2.75
3.44
3.31
4.25
4.88
5.38
4.38
5.50
6.25
6.25
6.75
8.50
9.25
8.50
2.38
2.38
3.98
3.94
5.63
5.69
5.56
5.69
7.13
7.13
6.88
6.88
10.50
10.25
9.75
10.25
Min.
Max.
Bore
Range
1.75
3.25
2.88
4.38
3.00
5.63
8.25
12.50
3.50
7.00
9.31
12.00
5.00
9.00
13.00
18.00
5.63
7.63
7.00
9.00
8.00
11.50
14.63
16.25
9.50
12.00
14.50
18.00
13.50
16.50
19.50
25.00
0.25
0.25
0.38
0.38
0.75
0.00
0.00
0.00
0.75
0.38
0.00
0.00
1.25
0.00
0.00
0.00
SI
109DC
209DC
115DC
215DC
120DC
220DC
320DC
420DC
125DC
225DC
325DC
425DC
138DC
238DC
338DC
438DC
146239
146240
146225
146226
146301
146317
146366
146390
146316
146355
146354
146389
146307
146336
146360
146388
415313
415510
415454
415454
415900
415901
416304
416374
416073
416074
416623
416477
416068
416069
416241
416461
D1
W4
D46
Gear
Part Part
Size
Number Number
44
48
70
87
97
108
124
137
111
140
159
159
171
216
235
216
60
60
98
100
143
143
141
145
181
181
175
175
267
260
248
260
Min.
Max.
Bore
Range
44
83
73
111
76
143
210
277
89
178
236
305
127
229
330
457
143
194
178
229
203
292
372
413
241
305
368
457
343
419
495
635
6
6
10
10
19
0
0
0
19
10
0
0
32
0
0
0
D1
W4
D46
English
9DC
15DC
20DC
25DC
38DC
1.00
1.47
1.50
1.75
2.45
0.25
0.38
0.38
0.25
0.25
3.25
6.00
8.50
11.50
16.50
3
3
3
4
4
Size
D31
D44
H16
J J1 J2 O2
No.
3
3
3
4
4
308,0
466,7
590,6
778,0
1136,7

9DC
25
6
83
15DC
37
10
152
20DC
38
10
216
25DC
44
6
292
38DC
62
6
419
SI
1/4-20NC-2
3/8-16NC-2
3/8-16NC-2
3/8-16NC-2
1/2-13NC-2
Size
1/4-20NC-2
3/8-16NC-2
3/8-16NC-2
3/8-16NC-2
1/2-13NC-2
3.50
6.50
9.13
12.25
17.50
Bolt Circle
89
165
232
311
445
12.125
18.375
23.250
30.630
44.750
8.375
14.375
18.250
24.375
36.375
212,7
365,1
463,5
619,1
923,9
12.37
18.94
23.82
30.58
44.86
314
481
605
777
1139
3/8-14
1/2-14
1/2-14
1/2-14
3/4-14
3/8-14
1/2-14
1/2-14
1/2-14
3/4-14
Notes are on page E - 14
195
Airflex FHB Brake Elements

Section E
Overview
Eaton Airflex has introduced a revolutionary new design in
disc brake technology called the Floating Housing Brake
(FHB). The spring applied (power off), air-cooled disc brake
is well suited for applications in Surface Mining, Oilfield and
other heavy-duty industrial machinery designs.
The FHB is an air cooled spring applied brake with exceptional
friction life and rapid friction replacement capability. It is supplied with long wearing, organic friction material and a rugged
solid cast, rotating disc that provides lower inertia than typical
caliper brakes.
Features
Rated for over 430,000 lb-in of torque
Patented braking concept uses a floating housing instead of
a floating rotor
Multiple brake installation designs exist for industry leading
motors
Fixed hub and rotor design
Benefits
Ability to quickly change the friction pads reduces down
time on dragline from 3 hours to 1 hour
Reduced maintenance cost with elimination of spline tooth
or gear wear
Longer friction pad wear life due to a full 360 annular disc
Faster and safer installation with exclusive shaft lock
assembly for ease of mounting and removal
Virtually no wear during free wheeling, allows high product
life
196

Section E
Technical Introduction
The FHB brake is offered for applications with non-cyclic
brake engagement that require higher speed operation or precise balance of the rotating components is required. It uses
a solid rotor and stationary friction material to develop equal
torque in either direction of rotation. The disc is mounted on
the shaft which is to be stopped while the brake assembly
is attached to the machine frame. Pressurizing the brake
compresses the brake springs and withdraws the clamping
force from the brake disc so the shaft can rotate freely. As
air pressure is exhausted, the springs force the pressure plate
towards the mounting flange and the spring housing which in
turn forces the floating plate away from the mounting flange,
clamping the disc and the friction pad assembly.
Typical Applications
Draglines
Electric Shovels
Winches
Hoist Hoist
Drag Crowd
Swing Swing
Propel (Walk)
Propel
No. of
Length
Dynamic Torque* Max Length Engaged
Spring
Released
Size
RPM
Sets
lb-in
N-m
in.
mm.
in.
mm.
138FHB
36
432,900 48,918
950
18.24 463.3 18.48 469.39
*Dynamic torque calculated based on 36 sets of springs, static torque is approximately
15% more. Torque in each application is dependent on number of spring sets.
197

Section E
Item
Qty.
*2
1
3
1
*4 1
5
1
6
1
7
1
*8
1
9
16
10
16
11
16
12
8
13
8
14
8
15
8
16
8
Description
Part Number
Item
Qty.
Description
Part Number
Mounting Flang
Floating Plate
Disc
Pressure Plate
Spring Housing
Cylinder
B-Loc
Friction Linning S/A
Flanged Bolt
Metric Shoulder Screw
Main Stud
Clamp Tube
Support Stud
Spacer
Plain Washer
515532
515503
515536
515505
515507
515509
417385-02
308589
308602
308593
308601-01
308586-01
308592-01
308590-01
000067X0063
17
18
19
20
21
22
**23
**24
25
26
27
28
29
30
31
8
4
8
8
2
2
36
36
12
8
8
8
8
8
8
Nut
Return Spring
Plain Washer
Nut
Lip Seal
Lip Seal
Inner Apply Spring
Outer Apply Spring
Spring Retainer
FP Bush
PP Bush
SH Bush
Power Head Spacer
Plain Washer
Screw
000414X0013
416751-04
000067X0065
000414X0004
000402X0005
000402X0006
416751-08
416751-07
415635
204214-01
204214-02
204214-03
308599-01
000067X0064
000391X3602
*Part number may vary - depending on application

**Quantity may vary - depending on application requirements
198
138FHB Specifications and Dimensions Illustrated

Section E
21
52.5
* Consult factory for alternate mounting options.
199
Airflex Brake Selection Procedure

Section E
Torque and Thermal Capacities
No. of
Friction Discs
Pressure pp
General

1
2
3
4
psi
3
4
5
6
Technical Section Y of the catalog contains useful information

pertaining to the selection, mounting, alignment and control
of clutches and brakes in general. Formulas, symbols and
units are also identified. It is recommended that Section Y be
reviewed before attempting to size a specific product for an
application.
DBA and DBB Brakes

The torque ratings are dependent upon spring force and
quantity, not a pressurizing medium. However, a pressurizing
medium is required to compress the springs to release the
brake. Minimum releasing pressures, as well as the maximum pressures which the piston and cylinder can withstand,
are given on the catalog pages.
Type DBA and DBB brakes are disc type and develop equal
torque in both directions of rotation. Several springs are used
in their design. If brake size is determined by thermal requirements rather than torque requirements, brake torque can be
reduced by spring removal.
For spring applied brakes, torque will decrease with lining
wear, due to the longer piston travel required for engagement. Single disc DBA and DBB brakes have no provision for
adjustment. Multiple disc brakes have a provision for adjustment after a given amount of lining wear. Therefore, DBA and
DBB brake torque with worn linings must be considered in
the selection process.
DC Elements
DC element dynamic torque ratings Mr, are based on an

effective pressure pr of 75 psi (5,2 bar). Maximum allowable
operating pressure is 120 psi (8,3 bar). Torque ratings must
be adjusted for operating pressure po and parasitic loss pp.
The elements have an inherent parasitic pressure pp, required
to cause friction disc engagement, which represents the
pressure to overcome internal sliding friction and to compress
disc releasing springs.
200
Element torque is calculated from:
Me =
Torque
bar
0,21
0,28
0,34
0,41
p o pp
pr
Mr
Cyclic and Non-Cyclic Thermal Capacity
Brake types DBAV and DBB were designed for cyclic stopping applications. They are capable of a maximum thermal
capacity Pc of 0.012 HP/in2.
Non-cyclic thermal capacity is determined by the element's
friction area, drum or disc mass, material heat capacity and
thermal conductivity. The properties of our standard elements
result in the limits indicated in the Non-Cyclic Energy Capacity
Graph. An explanation on the use of this graph follows.
The thermal energy calculated for the load is adjusted to
include the energy associated with accelerating or decelerating the components of the tentative clutch and/or brake
selection. The adjusted thermal energy Wt is divided by the
element's friction area A. Next, the average power loading
Pave is calculated from:
Pave =
Pt
A
The point (Wt/A, Pave) is plotted on the graph. If the point falls
below the appropriate product limit line, the selection will
handle the load. If it does not, an element having a greater
friction area is required.
Airflex Selection Procedure
W1/A (joule/cm2)
W1/A (ftlb/in 2)
Section E
Pave (HP/in2)
Non-Cylic Energy Capacity
Pave (kW/cm2)
Example
Reverse brake torque required =
A cyclic stopping brake is required for use on a power press

operating under the following conditions. Determine the
brake size and allowable cyclic rate.
0.5strokeweight/reduction
Brake shaft speed: 300 rpm

Stopping angle at crankshaft: 15
Inertia referred to brake shaft: 750 lbft2
Press stroke: 10 in
Ram and die weight: 2500 lb
Reduction between brake shaft and crankshaft: 10:1
Stopping angle at brake shaft 0d = 1510 = 150
0
0 d 150
=
= 0.17sec.
3 n 3 300
Wk 2 n
750 300
Mb =
=
25.58 t d 25.58 0.17
td
= 51,700 lbin
= 0.5102500/10
= 1250 lbin
From required torques, select 215DBB
Lining area = 476 in2
Disc and gear WK2 = 10 lbft2
Total WK2 = 750 + 10 = 760 lbft2
W k 2 n2 760 3002
W=
=
5873
5873
= 11650 ftlb
W cpm
33000
P 33000
cpm = c
W
0.012 476 33000
=
11650
= 16
Pc =
201

Airflex® Air Cooled Disc Clutches and Brakes: Section E

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Airflex Air Cooled Disc Clutches and Brakes

DBA Description ....................................................................................................................................................................... 181

EATON Airflex Clutches & Brakes 10M1297GP November 2012

Airflex DBA Description

Model DBA brakes are spring applied, pressure released, disc

Large friction area.

Can making machines

Minimal adjustment required for lining wear.

EATON Airflex Clutches & Brakes 10M1297GP November 2012

Airflex DBA Component parts

EATON Airflex Clutches & Brakes 10M1297GP November 2012

Airflex DBA Brake Elements

Special Mounting Flanges

Single Disc Brake

Dual Disc Brake

Ventilated Disc Types

Solid Disc Types

Tolerance +0.000/-0.003 in (+0,00/-0,08 mm)

American National Pipe Thread

EATON Airflex Clutches & Brakes 10M1297GP November 2012

Airflex DBA Elements

EATON Airflex Clutches & Brakes 10M1297GP November 2012

Torque ratings are for units with a standard complement of springs.

Airflex DBB Description

Model DBB brakes are spring applied, pressure released, disc

Low inertia friction disc assembly.

EATON Airflex Clutches & Brakes 10M1297GP November 2012

Airflex DBB Description

EATON Airflex Clutches & Brakes 10M1297GP November 2012

Airflex DBB Brake Elements

(6) 0.656 (16,7) Mounting

(12) 0.656 (16,7) Mounting

(12) 0.656 (16,7) Mounting

* Sizes 325 & 425 have 0.781"

(16) 1.062 (27,0) Mounting

American National Pipe Thread.

Torque ratings are for units with a standard complement of springs.

Brake in disengaged position.

Maximum allowable cylinder pressure is 120 psi (8,3 bar).

Tolerance +0.003/-0.000 in (+0,08/-0,00 mm)

Airflex DBB Brake Elements

Single Disc Brake

Dual Disc Brake

EATON Airflex Clutches & Brakes 10M1297GP November 2012

Airflex DBBS Component Parts

Dual disc element shown

EATON Airflex Clutches & Brakes 10M1297GP November 2012

Airflex DBBS Brake Elements

Single Disc element

1.50 0.38 1.00

8.50 23.25z 18.250

Dual Disc element

Mounting Bolt Circles

Mounting Bolt Circles4

EATON Airflex Clutches & Brakes 10M1297GP November 2012

54.000 (1371.6) bolt circle

Airflex DBBS Brake Elements

150DBBS 146524 417277 1 ,798,000

1,115 2,111 1,682 1,071 5,872 600

250DBBS 146525 417278 3 ,284,000

1,115 4,222 3,330 1,929 7,196 600

350DBBS 146526 417279 4 ,555,000

1,115 6,333 4,895 2,738 8,685 600