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5ACV55/75
5ACV55/75 CR
CR
5ACV30
5ACV30 CR
CR
Technical
Technical Training
Training 2007
2007
Content
9
9
9
9
9
9
9
9
9
9
9
Product Features
Schematic Diagram & Components
Installation & Commissioning
Self Diagnosis & Troubleshooting
Smart Manager
Selection Software
Competitors Products Comparison
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2007
Technical
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Training 2007
2007
Water Circuit
Water
Chilled
water in
FCU
55oF
45oF
Storage
Tank
Pump
Brazed Plate Heat Exchanger(cooler)
TXV
Refrigerant Cycle
Compressor
Liquid receiver
Condenser
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Technical Training
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2007
Advantages of
Chilled Water
System
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2007
Chilled Water
Advantages
Versatility in
System Coupling
Quiet Operation
Multiple Zone
Temperature
Control
Low Cost of
Installation
Flexible in Installation
And Commissioning
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2007
Offers flexibility
during installation
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One to One
One to many
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2007
Water
PVC
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2007
versus
Refrigerant
Copper
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2007
Back To Content
Product Lineup
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Training 2007
2007
Product Lineup
000
Btu/h
020
025
030
040
050
055
060
080
100
120
150
MAC- C
Series
M4AC-C
Series
M5AC- C
Series
Heat Pump
Technical
Technical Training
Training 2007
2007
Product Lineup
000
Btu/h
030
M5ACV- C
Series
Technical
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2007
055
075
100
135
210
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2007
Technical
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2007
Site survey
Building Load Calculation
- equipment size
Equipment Selection
- type of system & equipment
system design:
- piping; pump; controls; storage tank;
installation and service maintenance;
water treatment.
cost of equipment
operation cost
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2007
Technical
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2007
AREA/QTY
DATE: 28/2/2001
15
600
600
200
600
200
600
2,000
1,200
4
4
2,000
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Technical Training
Training 2007
2007
0.76
0.76
0.76
0.76
0.76
0.76
0.76
0.76
0.76
0.49
0.49
0.49
0.49
0.49
0.49
0.49
0.49
0.23
1.13
0.45
0.3
0.49
1
1
1.25
1
-2
45
106
97
10
30
44
28
11
11
1
53
36
16
1
1
2
1
6
-2
-2
0
-7
245
3414
3.414
1
1
1
205
1
5
8
10
8
4
B.F. =
0.15
MOISTURE DIFF. =
10.00 AM SEP/MAR
FACTORS
GAIN/TD
OUTDOOR TEMP CORRN=
NE GLASS
E GLASS
SE GLASS
S GLASS
SW GLASS
W GLASS
NW GLASS
N GLASS
SHADED GLASS
N WALL
NE WALL
E WALL
SE WALL
S WALL
SW WALL
W WALL
NW WALL
ROOF
ALL GLS TRANSM
PARTITION
CEILING
FLOOR
PEOPLE,(S)
POWER,KW
LIGHTS,WATTS
MISC.HEAT (S)
SAFETY % (S)
DT.GN/LK/FAN%
OA HEAT(S)*BF
PEOPLE,(L)
MISC.HEAT (L)
SAFETY % (L)
DUCT LEAK%
OA HEAT(L)*BF
OA HEAT(S)1-BF
OA HEAT(L)1-BF
NO.OF PEOPLE =
500
BTU/HR
20,520
0
0
0
13,680
0
0
0
0
0
5,194
0
4,704
0
98
0
294
2,760
(2,712)
0
0
0
980
13,656
8,535
0
3,385
0
0
820
0
82
0
4,080
0
23,120
99,196
8.27
71,094
27,200
80
4.00PM SEP/MAR
GAIN/TD
0
22
35
32
8
91
132
75
11
11
13
17
15
16
14
30
39
33
38
0
0
0
-5
245
3414
3.414
1
205
1
BTU/HR
10,032
0
0
0
41,496
0
0
0
0
0
1,666
0
4,704
0
2,940
0
9,702
17,480
0
0
0
0
980
13,656
8,535
0
5,560
0
0
820
0
82
0
4,080
0
23,120
144,853
12.07
116,751
27,200
Room 4
Room 9
am 3.5 kW
pm 5.0 kW
Room 1
am 4.0 kW
pm 3.0 kW
am 9.0 kW
pm 8.0 kW
Room 10
Room 6
Room 5
am 3.5 kW
pm 5.0 kW
am 3.8 kW
pm 3.5 kW
am 3.8 kW
pm 3.5 kW
Room 7
Room 11
am 3.5 kW
pm 5.5 kW
Room 8
am 3.5 kW
pm 2.5 kW
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2007
am 3.8 kW
pm 3.5 kW
Room 2
am 4.5 kW
pm 3.0 kW
Room 3
am 4.5 kW
pm 3.0 kW
Room 4
Room 9
am 3.5 kW
pm 5.0 kW
Room 1
am 4.0 kW
pm 3.0 kW
am 9.0 kW
pm 8.0 kW
Room 10
Room 6
Room 5
am 3.5 kW
pm 5.0 kW
am 3.8 kW
pm 3.5 kW
am 3.8 kW
pm 3.5 kW
Room 7
Room 11
am 3.5 kW
pm 5.5 kW
Room 8
am 3.5 kW
pm 2.5 kW
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2007
am 3.8 kW
pm 3.5 kW
Room 2
am 4.5 kW
pm 3.0 kW
Room 3
am 4.5 kW
pm 3.0 kW
a.m.
a.m.
4.0
4.0
4.5
4.5
4.5
4.5
9.0
9.0
3.8
3.8
3.8
3.8
3.8
3.8
3.5
3.5
3.5
3.5
3.5
3.5
3.5
3.5
47.4
47.4
p.m.
p.m.
2.5
2.5
3.0
3.0
3.0
3.0
8.0
8.0
3.5
3.5
3.5
3.5
3.5
3.5
4.5
4.5
5.0
5.0
5.5
5.5
5.5
5.5
47.5
47.5
DX
DX
4.0
4.0
4.5
4.5
4.5
4.5
9.0
9.0
3.8
3.8
3.8
3.8
3.8
3.8
4.5
4.5
5.0
5.0
5.5
5.5
5.5
5.5
53.9
53.9
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2007
Sa
m
pl
eo
fp
er
fo
rm
an
c
ec
ha
rt
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Example 1
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Solution:
From performance chart, AC100 C selected. The
capacity at 35 o C at 5 o C leaving water temperature
is 25.90 kW.
Hence the flow rate, liters/min :
25900
70 x 5
= 74 liters/min
= 1.23 liters/s
= 4.44 m3/hr
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Solution:
From 4.44 m3/hr and the table above, the pressure drop for
AC100C is 47.5 kPa
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Example 2:
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1
2
3
4
5
6
7
8
9
10
11
am Load, kW
4.0
4.5
4.5
9.0
3.8
3.8
3.8
3.5
3.5
3.5
3.5
pm Load , kW
2.5
3.0
3.0
8.0
3.5
3.5
3.5
4.5
5.0
5.5
5.5
Entering Air DB oC
Point 1
Line B
Point 2
Line D
Line C
Entering Air WB oC
Point 4
Point 3
Total Cooling & Sensible Capacity, kW
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Entering Water o C
Line A
Line B
Point 2
Line D
Point 4
Point
Point
Point
Point
Point
Point
1
2
3
4
5
6
Line C
Point 3
Entering Air WB oC
Line A
Entering Water o C
Point 1
Temperature Rise in o C
Entering water temperature o C
Entering air temperature (WB) o C
Entering air temperature (DB) o C
Total Cooling Capacity
Sensible Capacity
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Solution:
Assumption, if cooling capacity of 8.4 kW and
entering water at 5 o C, leaving water at 10 o C,
then :
Liters/Min = Total Cooling Capacity, W
70 x Temperature Rise o C
= 8,400 = 24 liters/ min
70 x 5
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24.00 - 20.14
25.21 - 20.14
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EAT C
4.4
7.2
10.0
12.7
15.5
18.3
21.1
23.9
26.7
37.8
0.838
0.771
0.700
0.631
0.562
0.493
0.424
0.354
0.284
43.3
0.980
0.913
0.843
0.773
0.705
0.636
0.567
0.498
0.428
45.0
1.021
0.954
0.885
0.817
0.748
0.679
0.610
0.541
0.471
76.7
1.845
1.778
1.710
1.639
1.572
1.504
1.438
1.369
1.302
82.2
1.988
1.920
1.853
1.786
1.719
1.650
1.583
1.515
1.449
87.7
2.134
2.067
2.000
1.931
1.865
1.799
1.730
1.664
1.597
Adjusted heating capacity, W ( @ Nominal air Flow ) = base heating capacity ( @ nominal. 60C EWT, 21.1C EAT) x Heating Capacity Correction Factor
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Close System
Pipe installation forms a close circuit minimum
water loss in these type of system. Expansion
tank / make up water tank is sufficient to top up
the loss water
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Open System
Pipe works form an open loop. Usually
use for cooling tower, formation of alga /
bacteria is normal. Water treatment required
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Open System
Supply water to
fan coil units
Air vent
Water out
Tank
Water in
Secondary pump
Baffle plate
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Water out
FCU 1
FCU 4
Mini Chiller Unit
Water in
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FCU 2
FCU 3
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FCU 2
FCU 4
FCU 3
Water out
Water in
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Disadvantages
Only fan coil units with low pressure drops suitable
Low water velocity, air vent required
Entering water temperature to fan coil units different.
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Water in
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Water out
Water in
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Water in
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Water out
Fan Coil Units
Water in
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Use for fan coil units that have same or nearly the
same pressure drop
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Light weight
Corrosion resistance
Not suitable for high temperature application
Installed with more support(shorter span)
UPVC generally up to 60 oC usage
CPVC higher temperature application
Method to joint : solvent cementing / welding; thread
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90 o elbow
tee joint
reducer
connector
union
nipple
flange
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90 o elbow
Reducer
Tee joint
Connector
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90 o elbow
Tee joint
Connector
Adapter
Socket
Union
Reducer
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controller to
Solenoid valve
electric motorized valve
pneumatic valve
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2-way valve - water flows into the inlet port and exits from
the outlet port. Actuator used to vary the flow rate
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A+B
B
2. Diverting valve
B
A+B
A
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Return
FCU
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Return
FCU
Diverting
FCU
Mixing
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FCU
Mini Chiller Unit
FCU
FCU
FCU
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FCU
FCU
FCU
INV
P
Mini Chiller Unit
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FCU
FCU
FCU
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Thermometer
too high up,
stagnant
water
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Safety relief valve - valve will open when pressure exceed set
value to prevent over pressuring the system. Normally used in
hot water system. Should be installed near an expansion tank or
pump discharge line.
Air vent valve - OYL mini chiller has an automatic air vent
located on top of the buffer tank. Air vent valve used to release
any trapped air in the tank. Additional air vent should be
installed at the highest position of the piping network
Air vent
Pipe
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Air vent
Pipe
Water outlet
Water inlet
Strainer
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Flow switch
Water outlet
Water inlet
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Water velocity
Pipe internal diameter
Pipe length
Type of material - affect the internal wall roughness
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Fitting : 10 x 90 elbow; 4 tee joint; 2x gate valve; 1 strainer - 1 1/4 steel pipe
2 gate valve; 2 tee joint; 1 glove valve 1 1/8 copper
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Copper pipe
1 1/8
SB75BW
3
15
AC80C
10
10
Fitting : 10 x 90 elbow; 4 tee joint; 2x gate valve; 1 strainer - 1 1/4 steel pipe
2 gate valve; 2 tee joint; 1 glove valve 1 1/8 copper
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Note : Unit internal losses take care of friction loss through Brazed plate
heat exchanger (BPHE); internal pipe work; pump fittings, flow switch, etc.
Please refer to relevant technical manual
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Water
in
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Bypass
loop
B
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FCU
Water in
Mini Chiller Unit
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Chiller 3
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Chiller 2
Chiller 3
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Header
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Secondary Pumps
Chilled water supply
Chiller 1
Chiller 2
Bypass Loop
Chiller 3
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Secondary Pumps
Chilled water supply
Chiller 1
Auxiliary tank
Chiller 2
Chilled water return
Chiller 3
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Chiller 1
Tank
Chiller 2
Chilled water to FCU
Chiller 3
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Secondary Pumps
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Chiller 2
Return Header
Circuit 1
Circuit 2
Circuit 3
Chiller 3
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Chiller 2
Circuit 1
Circuit 2
Circuit 3
Chiller 3
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Expansion tank
Expansion tank provide a space into which water can expand or
from which it can contract as the water go under volumetric
changes with respect to temperature change. This device is
compulsory in heat pump units.
Tank
Air
Diaphragm
Water
Threaded end
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Glycol Solutions
Entering water temperature - operating range
EWT 0C
Factory Setting
Cooling Mode
Heating Mode
Antifreeze
12
40
2
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EWT 0C
Minimum
3
35
-4
Max EWT 0C
maximum
15
50
3
Glycol Solutions
SW2 Setting(for cool mode)
SET TEMP.
0C
Set by VR3
3
4
5
6
7
8
9
SW2-3
off
off
off
off
on
on
on
on
SW2
SW2-2
off
off
on
on
off
off
on
on
SW2-1
off
on
off
on
off
on
off
on
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Glycol Solutions
For Commissioning, it is recommended to observe
and adjust the setting if necessary :
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Glycol Solutions
If sensor setting has been adjust for process cooling - to operate
at lower temperature, precaution must be taken to prevent water
freeze up. For sub zero application, the water must mix with anti
freeze glycol solution.
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Glycol Solutions
Correction factors with Glycol added to water
Glycol %
10
20
30
40
Capacity
0.990
0.980
0.970
0.965
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Water flow
1.015
1.040
1.080
1.135
Pressure drop
1.06
1.12
1.18
1.24
Glycol Solutions
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25
75
Dew point
DP/C
Pipe specification:
Pipe dia.
1.25 in
Radius, r1
15.879 mm
20.26
31.8 mm
Insulation material:
Material: Armarflex
Thermal conductivity, k
0.0374 W/mK
9 W/m2K
Insulation selection:
Calculated insulation size
r2
25.181 mm
Insulation thickness
(Minimum)
9.3 mm
0.4 in
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The option Alarm LED from terminal AL1 and AL2 in mini
chiller is meant to be installed into the external control switch
board - to indicate if an abnormal operation has occur. The
PCB will give out a signal to light up the LED when any of the
protection devices trip.
The option Remote Switch may be located at a convenient
place for easy access to the user. It may be placed inside the
switchboard. It can also act as an emergency switch to stop
the chiller
The power supply for the fan coil units are separated from the
mini chiller
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Product Features
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Product Features
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Product Features
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2007
Product Features
New Technology BPHE- True Dual Circuits
Secondary Circuit
Primary Circuit 1
Primary Circuit 2
Primary Circuit 1
Primary Circuit 2
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Product Features
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Product Features
Chiller
Bus
A network up to 50 chillers
Operation control on chillers done
through microprocessor controller.
Additional chiller can be added on by just
extend the water piping.
Up to 50
Chillers
Water Out
Water In
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Product Features
Timer
Setting
Display
Alarm
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Product Features
1. Less Start & Stop
Running
current
Hours of operation
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Product Features
Conventional System
Inverter System
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Product Features
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Schematic Diagram
&
Components
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Schematic diagram
Cond In
Temp 1
(Condenser)
5ACV100CR
Cond Out
Temp 1
(Def Comp 1)
Condenser Coil 1
HP1
Filter
Drier
4WV
Disch
Temp 1
(Disch Comp 1)
LP1
EXV
Suct
Temp
(Suction)
Inv
Comp
O/A Temp
(Outdoor Air)
BPHE In
Temp
(BPHE In)
BPHE Out
Temp
(BPHE Out)
Liq Rvr
Acc
Pump
BPHE
FS
HP2
4WV
Disch
Temp 2
(Disch Comp 2)
Check valve
LP2
Liq
Rvr
Std
Comp
Acc
Condenser Coil 2
Cond Out
Heating Cap Tube
Temp 2
(Def Comp 2)
Check valve
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Summary PagesScreen 3
Display MenuDefrost Sensor
Filter Display MenuDrier Inverter Chiller
Display MenuDischarge Sensor
Components
Fan guards
Coil guards
Variable speed
fan motors
(100%, 70% &
50%)
Heat exchangers
with gold fin as
standard
True dual circuits BPHE
(Brazed plate heat
exchanger)
Control box
assembly
Technical
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Training 2007
2007
Expansion
tank ( 8L)
Water pump
Components
IPM board
Unidirectional
bridge diode
3 phase
rectifier
bridge diode
Fan
capacitors
Power board
EMI filter
PFC capacitor
Capacitor
board
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Technical Training
Training 2007
2007
Main board
Magnetic
contactors
Components
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Training 2007
2007
For Model 30
Components
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2007
Components
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2007
Components
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Training 2007
2007
Components
High pressure switch
(NC) 600 psi open,
480psi close.
EXV (Electronics
expansion valve
Chiller panel
controller
Differential pressure
switch
4 Way valve
Fixed speed
scroll
compressor
(R410A)
Technical
Technical Training
Training 2007
2007
Variable
speed scroll
compressor
(R410A)
Installation
&
Commissioning
Technical
Technical Training
Training 2007
2007
Unit Handling
Unit Placement
Maintenance Access
Water Piping & Fitting
Power Supply & Electrical Connection
Preliminary Checking before Start-up
General Control Flow Chart
Technical
Technical Training
Training 2007
2007
5ACV 100/135/210 CR
Technical
Technical Training
Training 2007
2007
Air Cooled Chiller are cooled by air, space restriction will reduces the
air flow, decrease the cooling capacity, increase the power input and,
in come cases, prevent the unit from operating because of an excess
of condensation pressure.
5ACV equipped with propeller fan, which doesnt need ductwork on fan
outlet.
Direct effect of the wind on the discharge surface of the fan should be
avoided.
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Training 2007
2007
Minimum clearances
5ACV30/55/75CR
5ACV100/135/210CR
Technical
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Training 2007
2007
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Training 2007
2007
5ACV 30 / 55 / 75 CR
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Training 2007
2007
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Training 2007
2007
5ACV 210 CR
Technical
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Training 2007
2007
Shut off valves to isolate the unit from the piping system during
unit servicing.
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Training 2007
2007
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Training 2007
2007
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Technical Training
Training 2007
2007
5ACV100CR
Voltage Range **
5ACV135CR
5ACV210CR
380 415 / 3 / 50
40
60
100
10
3
10
5
10
5
1.5
1.5
1.5
Model
5ACV30CR
5ACV55CR
5ACV75CR
Voltage Range **
230 / 1 / 50
415 / 3 / 50
415 / 3 / 50
36
25
10
10
3
10
5
10
5
1.5
1.5
1.5
IMPORTANT:
The figures shown in the table are for information purpose only. They should be checked and selected to comply
with local/national codes of regulation. This is also subject to the type of installation and conduction used.
* The appropriate voltage range should be checked with label data on the unit.
Technical
Technical Training
Training 2007
2007
Before connecting the power supply lines, check that the available
voltage value does not exceed the range specified in the electrical
data being provided in Installation Manual.
Technical
Technical Training
Training 2007
2007
Check that the filling of the hydraulic circuits, and make sure that the
fluid circulation is correct, without any trace of leaks and air bubbles.
Check that any voltage and phase variation in the power supply does
not exceed the prefixed thresholds.
Adjust the liquid distribution network in such a way that the flow rate
is within the specified range.
Technical
Technical Training
Training 2007
2007
System On?
Yes
Clash between
current & selected
mode of operation?
Yes
No
Stop Inverter Comp
Cooling?
60s
No
Yes
Heating?
No
Yes
Stop pump
Cooling mode
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Technical Training
Training 2007
2007
Heating mode
Pump on
No
Pump on for
>3 min?
Yes
No
No
T < -2C
for > 180s?
Yes
No
Frequency &
EXV opening
adjustment
Yes
T > -2C ?
Inverter Comp
Off?
Yes
No
Stop Inverter
Comp
T > 2C ?
Yes
5s
30s
Return
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2007
Shut Inverter
4WV & start
Inverter O/Fan
Start Inverter
Comp
Pump on
No
Pump on for
>3 min?
Yes
No
No
T < -2C
for > 180s?
Yes
No
Frequency &
EXV opening
adjustment
Yes
T > -2C ?
Inverter Comp
Off?
Yes
No
T > 2C ?
Yes
Stop Inverter
Comp
Shut Inverter
4WV & start
5s Inverter O/Fan
30s
Start Inverter
Comp
Return
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2007
Back To Content
Self Diagnosis
&
Troubleshooting
Technical
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Training 2007
2007
Error Description
Reset
(default)
Control Measure
Pump
System 1
(Variable Drive)
System 2
(Fixed Drive)
Comp
Fan
Comp
Fan
Phase Missing
Phase Missing
Manual
OFF
OFF
OFF
OFF
OFF
Wrong phase
Sequencing
Manual
OFF
OFF
OFF
OFF
OFF
Memory Error
EEPROM read/write
error
Auto
OFF
OFF
OFF
OFF
OFF
IPM Error
Auto
OFF
OFF
OFF
OFF
OFF
Continue.
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2007
Error Description
Reset
(default)
Control Measure
Pump
System 1
(Variable Drive)
System 2
(Fixed Drive)
Comp
Fan
Comp
Fan
BPHE water in
sensor error
Auto
OFF
OFF
OFF
OFF
OFF
Auto
OFF
OFF
OFF
OFF
OFF
BPHE refrigerant
in sensor error
Auto
OFF
OFF
BPHE refrigerant
out sensor error
Auto
OFF
OFF
Coil in system 1
sensor error
Auto
OFF
OFF
Ambient Temp
sensor error
Auto
OFF
OFF
OFF
OFF
OFF
Continue.
Technical
Technical Training
Training 2007
2007
Error Description
Reset
(default)
Control Measure
Pump
System 1
(Variable Drive)
System 2
(Fixed Drive)
Comp
Fan
Comp
Fan
Manual
OFF
OFF
OFF
OFF
OFF
Leaving water
temp too low
Auto
OFF
OFF
OFF
OFF
OFF
Pump overload
Pump OLP
opened
Auto
OFF
OFF
OFF
OFF
OFF
Comp 1 Overload
Comp 1 Overload
Auto
OFF
OFF
Comp 2 Overload
Comp 1 Overload
Auto
OFF
OFF
Cv Contact
opened
Continue.
Technical
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2007
Error Description
Reset
(default)
Control Measure
Pump
System 1
(Variable Drive)
System 2
(Fixed Drive)
Comp
Fan
Comp
Fan
Comp 1 Discharge
Overheat
Comp 1 discharge
Overheat
Auto
OFF
OFF
Comp 1 Defrost
Sensor Open/Short
Auto
OFF
OFF
Auto
OFF
OFF
Comp 1 Discharge
Sensor Open/Short
Discharge Comp
system 1 sensor error
Auto
OFF
OFF
Comp 2 Defrost
sensor Open/Short
Auto
OFF
OFF
Comp 2 Discharge
Sensor
Open/Short/Overheat
Discharge comp
system 2 sensor
error
Auto
OFF
OFF
Continue.
Technical
Technical Training
Training 2007
2007
Error Description
Reset
(default)
Control Measure
Pump
System 1
(Variable Drive)
System 2
(Fixed Drive)
Comp
Fan
Comp
Fan
OV/UN Voltage
<460V,
Auto
OFF
OFF
OFF
OFF
OFF
OV/UN Voltage
>340V,
Auto
OFF
OFF
OFF
OFF
OFF
High Pressure 1
System 1 high
pressure
Auto
OFF
OFF
Low Pressure 1
System 1 low
pressure
Auto
OFF
OFF
High Pressure 2
System 2 high
pressure
Auto
OFF
OFF
Low Pressure 2
System 2 low
pressure
Auto
OFF
OFF
Technical
Technical Training
Training 2007
2007
Is main board
LED light?
Yes
Check
setting &
operating
condition
No
Is connection
IPM and Main
Board OK?
Yes
No
No
Is R,S,T Input
voltage
normal?
Check Input
power supply
vac
Connection Wire or
Connector Faulty
Rectifier
Yes
Is Power
Board
OK?
No
Change Power
Board
Power
Board
Main Board
Technical
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Training 2007
2007
IPM
Is Setting
Parameter ok?
No
No
Check Operating
condition
Yes
Is Operating
Condition OK?
Yes
Is main boards
fuse ok?
Yes
Replace main board
Technical
Technical Training
Training 2007
2007
No
Change Fuse
Is fuse in DC
loop ok?
Yes
No
Yes
Is IPM OK?
Check IPM
No
Is compressor
ok?
Yes
Change Fuse
Technical
Technical Training
Training 2007
2007
No
Replace
Compressor
Short JK4
Is water
flow error
persists?
Yes
Technical
Technical Training
Training 2007
2007
No
Flow switch
faulty or pump
stopped.
Is Power
supply >
490VAC?
Yes
No
Is Power
supply <
460VAC?
Yes
Technical
Technical Training
Training 2007
2007
No
Check the
Electrical supply
Is Power
supply <
310VAC?
Yes
No
Is Power
supply >
340VAC?
Yes
Technical
Technical Training
Training 2007
2007
No
Is voltage of 97,
98 on heat relay
VDC = 0 V
No
Yes
Pump overload
Technical
Technical Training
Training 2007
2007
No
Main board faulty
Is Voltage between
R,S,T 415VAC
20%?
No
Check incoming supply
Yes
Is J-RST on main
board 415VAC
20%?
3 Phase supply
Yes
Main board faulty
No
Disconnect power,
remove J-RST, is
voltage of socket
415VAC 20%?
No
To Check/replace EMI filter
Technical
Technical Training
Training 2007
2007
Yes
Sensor Error E09, E12, E14, E20, E21, E22, E23, E24, E25, E30,
E31, E33, E34
- Check against the resistance cable.
Technical
Technical Training
Training 2007
2007
Yes
Is IPM ok?
Replace
Display Menu for Inverter
No
Inverter Chiller
Is current at
rated frequency
ok?
No
Check
compressor
Yes
Is IPM Error
persists?
No
Technical
Technical Training
Training 2007
2007
Normal
Comp Freq
: 75Hz
EXV
: 320
Comp Amp
: 9.7A
DC Bus
: 555V
Is heat sink
temperature
>100C?
No
Is IPM
temperature
>100C?
Use thermocouple.
Yes
Rectify
Heat Sink
Use thermocouple.
No
Main board faulty
or wrong signal
Yes
Is heat
compound dried
out?
No
Change IPM
Yes
Reapply heat
compound
Technical
Technical Training
Training 2007
2007
IPM
Heat Compound
Restart. Check
compressor current on
the handset.
< 18 A?
Yes
Check Compressor
winding resistance
No
Main board or
compressor faulty
Replace
* For 5ACV30CR, Overload protection triggers when compressor current > 27 A
Technical
Technical Training
Training 2007
2007
Is high pressure
switch ok?
Yes
Check AC system
for overload
Rectify
Technical
Technical Training
Training 2007
2007
No
Replace
Is low pressure
switch ok?
Yes
Check AC system
for low pressure
Rectify
Technical
Technical Training
Training 2007
2007
No
Replace
> 110 C ?
Check AC system
Rectify
Technical
Technical Training
Training 2007
2007
Yes
Compressor
stops
No
Replace
Check VAC
Comp 2 Overload
Check continuity.
Check on
compressor
winding
resistance, is
it to spec ?
Yes
No
Rectify
No
Rectify
Yes
Check continuity.
Check on
Compressor
insulation, is it
ok?
Is supply
voltage ok?
Check current
reading on handset
against actual
reading, is it very
big different?
No
Yes
Technical
Technical Training
Training 2007
2007
Rectify
Yes
Current sensing circuit
error. Replace main
board
No
Normal
Power Board
Is Power board
DC-IN voltage
normal?
No
Yes
Main Board or
IPM Board
Faulty
Yes
Is JP-power/DCOUT output
normal?
DC-IN (+590VDC)
No
Replace power
Board
JP-Power
(+12Vdc & 7Vdc)
Technical
Technical Training
Training 2007
2007
DC-Out
(+15Vdc)
Technical
Technical Training
Training 2007
2007
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Training 2007
2007
Technical
Technical Training
Training 2007
2007
Use multi-meter to check the continuity of the fuse. Fuse with sound
BEEP is ok
Technical
Technical Training
Training 2007
2007
Check on
compressor winding
resistance, is it ok?
No
Change
Compressor
Yes
Check on
Compressor
insulation, is it
ok?
No
Change
Compressor
Yes
Is
compressor
short body?
No
Compressor OK
Technical
Technical Training
Training 2007
2007
Yes
Change
Compressor
~
Use multi-meter to check the continuity of
the bridge diode.
Technical
Technical Training
Training 2007
2007
Resistance Table
Low Temperature Sensor (Coil sensor and room/ambient sensor)
Temperature
(C)
Resistance
(k )
Temperature
(C)
Resistance
(k )
-6
18.73
18
6.59
-4
17.06
20
6.08
-2
15.56
22
5.62
14.21
24
5.20
12.99
26
4.81
11.88
28
4.46
10.89
30
4.13
9.99
32
3.84
10
9.17
34
3.56
12
8.43
36
3.31
14
7.76
38
3.08
16
7.15
40
2.87
Technical
Technical Training
Training 2007
2007
Resistance Table
High Temperature Sensor (Discharge sensor)
Temperature
(C)
Resistance
(k )
Temperature
(C)
Resistance
(k )
-6
457.41
18
137.52
-4
410.63
20
125.40
-2
369.25
22
114.46
332.55
24
104.59
299.94
26
95.67
279.90
28
87.60
245.00
30
80.30
221.86
32
73.67
10
201.16
34
67.66
12
182.60
36
62.21
14
165.95
38
57.24
16
150.98
40
52.73
Technical
Technical Training
Training 2007
2007
Back To Content
Technical
Technical Training
Training 2007
2007
Smart Manager
Mini Chiller
Nim
Chiller Panel
Controller
Mini Chiller
FCU
Netware 2/
SLM3 or wireless
controller
Smart
Manager
Nim
Chiller Panel
Controller
FCU
Netware 2/
SLM3 wireless
controller
Mini Chiller
Nim
Chiller Panel
Controller
FCU
Netware 2/SLM3
or wireless
controller
Can Support Up
to 50 Chillers
On the C BUS
Can Support up to
120 FCUs On the
NIM BUS
Technical
Technical Training
Training 2007
2007
Support up to 50
Chillers in one
chiller BUS and up
to 120 FCUs in one
NIM BUS.
Smart Manager
Technical
Technical Training
Training 2007
2007
Smart Manager
Holiday Setting (FCU)
Technical
Technical Training
Training 2007
2007
Smart Manager
Display up to 46 types of Chiller Fault/ Alarm and 6
types of FCUs Fault/ Alarm
New Alarm 1
[Ch 3]
Comp 1 Overload
06/04/05
12:00 am
Smart Manager
Technical
Technical Training
Training 2007
2007
Smart Manager
Defrost Sensor
Discharge Sensor
Comp 1 : 12.8 C
Comp 1 : 36.5 C
Smart Manager
Component
Smart Manager
Netware 3
Technical
Technical Training
Training 2007
2007
Chiller Panel
Controller
SLM3
NIM
FCU main
board
Smart Manager
Bus Wiring Network
Technical
Technical Training
Training 2007
2007
Smart Manager
Chiller Bus
Chiller Panel 0
(Master)
Chiller ID 0
Chiller Panel 1
(Slave)
Chiller ID 1
Chiller Panel 2
(Slave)
Chiller ID 2
B
CN8 CN8
Technical
Technical Training
Training 2007
2007
Chiller
BUS
A
Smart Manager
Smart Manager
NIM BUS
Smart Manager
Supply +12 VDC
120 Units of FCU
NIM
Master
Wired Controller
(Netware 3)
Technical
Technical Training
Training 2007
2007
NIM
Master
NIM
Master
Smart Manager
NIM BUS
FEATURES
Fan Coil Unit
Technical
Technical Training
Training 2007
2007
Smart Manager
NIM BUS
120 groups
Each group must consist one master
Maximum 16 FCUs in one group including master
Global Control
Group control
Individual control
Technical
Technical Training
Training 2007
2007
Smart Manager
Smart Manager Menu
Go into FCU summary
pages to Control and
Display status of FCU
SMART MANAGER
Fan Coil Unit
Chiller
Settings
Go into Chiller
summary pages to
Control and Display
status of Chiller
Technical
Technical Training
Training 2007
2007
Smart Manager
Configuration
Smart Manager
Menu Structure
Chiller Summary
Pages
Hold ESC 1s
Select Chiller
Hold ESC 1s
Smart Manager
SM Setting
Select Setting
Hold ESC 1s
Technical
Technical Training
Training 2007
2007
Smart Manager
Smart Manager Setting
Priority Setting
SM SETTINGS
Priority
: FCU
Cool Threshold : 50 %
Set to FCU ,
Chiller running mode
is determined by FCU
status base on
threshold value
Heat Threshold : 50 %
Technical
Technical Training
Training 2007
2007
Smart Manager
Smart Manager Setting
Priority Setting
SM SETTINGS
Priority
: Chiller
Cool Threshold : 50 %
Set to Chiller ,
Chiller running mode is
determined by Chiller
status itself
Heat Threshold : 50 %
If Chiller is OFF,
No FCU can be turned ON
Manual ON the FCU
will be turn OFF
automatically by the
setting
Technical
Technical Training
Training 2007
2007
Smart Manager
Smart Manager Setting
Set to None ,
Priority Setting
SM SETTINGS
Priority
: None
Operation Between
Chiller and FCU isolated
Cool Threshold : 50 %
Heat Threshold : 50 %
Technical
Technical Training
Training 2007
2007
Smart Manager
Threshold Setting
Must Set to FCU
SM SETTINGS
Priority
: FCU
Cool Threshold : 60 %
Heat Threshold : 70 %
Ensure the
Running Mode Of
Chiller
Total of
FCU
No. of FCU
in Cool
Mode
No. of
FCU in
Heat
Mode
Cool
Threshold
(C)
Heat
Threshold
(H)
Running
Mode of
Chiller
10
70
cooling
60
cooling
50
cooling
60
cooling
70
Heating
80
Heating
If C 60, Run as
Cooling mode
(current setting
mode)
If 40<C<60, remain
as the current
mode
If H 70, Switch
to Cooling Mode
Technical
Technical Training
Training 2007
2007
Smart Manager
FCU Unit Addres Setting
Adjust the Dipswitch
(DSW1) to assign Group
Address setting
Technical
Technical Training
Training 2007
2007
Smart Manager
Connection to Smart Manager
CN2 ~ Connect to
Wired Controller
CN3 ~ Connection of
NIM Bus to Smart
Manager
CN1 ~ Connect to
Main Board (WIV3)
Technical
Technical Training
Training 2007
2007
Smart Manager
Installation of Smart Manager
A
Technical
Technical Training
Training 2007
2007
Smart Manager
Smart Manager
Menu Structure Diagram for FCU
Operation Menu
Press ENTER
Summary Pages
Press ENTER
Main menu
Unit Selection
Menu
Press and
Hold ENTER
for 1s
Technical
Technical Training
Training 2007
2007
Setting Menu
Timer Menu
Alarm Menu
Smart Manager
Unit Selection Menu
We can control the FCU as :
9Global
9Group
9Individual
Unit Selection :
Select All
Select Group
Select One
Technical
Technical Training
Training 2007
2007
Smart Manager
Changing Display Unit
d1
o
th
e
M
Press & hold ENTER 1s (in Summary Pages)
Unit Selection :
Select All
Select Group
Select One
01/01/2000
Status
Mode
Set Temp
Fan
Room Temp
Unit
Technical
Technical Training
Training 2007
2007
12:00am
: OFF
: Cool
: 24 oC
: High
: 27 oC
: G0U0
Summary Page
Unit :
9 All
9 G1
9 G0U1
Smart Manager
Changing Display Unit
d2
o
th
e
M
Press & hold UP or DOWN Key 1s (in Summary Pages)
to scroll and display each FCU unit in the network
01/01/2000
Status
Mode
Set Temp
Fan
Room Temp
Unit
12:00am
: OFF
: Cool
: 24 oC
: High
: 27 oC
: G0U0
Unit :
GXUX will keep on
changing to show
ALL the FCU units
exist in the network
Smart Manager
FCU Menu Structures
Summary Pages
Press Up and Down Key for page scrolling
And Display the Operation Status of FCU
01/01/2000
Status
Mode
Set Temp
Fan
Room Temp
Unit
12:00 am
: ON
: Cool
: 24 o C
: High
: 27 oC
: G0U0
Technical
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Training 2007
2007
01/01/2000
Swing
Sleep
Compressor
Schedule
Timer
12:00 am
: Yes
: No
: OFF
:1
: Disable
Smart Manager
Main Menu of FCU
Control the
Operation
Password
Protected
Advanced
Parameters
Setting & Panel
Option
MAIN MENU
Operation Menu
Setting Menu
Timer Menu
Alarm Menu
Technical
Technical Training
Training 2007
2007
Record 20
erasable alarm
histories
Smart Manager
Operation Menu
Change the Operation Settings of FCU
01/01/2000
Status
Mode
Set Temp
Fan
12:00 am
: ON
: Cool
: 24 o C
: High
01/01/2000
Swing
Sleep
Schedule
Timer
Technical
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Training 2007
2007
12:00 am
: Yes
: No
:1
: Disable
Smart Manager
Panel Option
Setting of the Panel itself
Backlight
Buzzer
Screen Saver
Timeout
Contrast
Brightness
Temp Unit
: Normal
: ON
: Disable
: 5m
: 50%
: Medium
: oC
Create a
Beeping sound
whenever It trigger
any alarm
Temperature Unit
can be set either
oF
Technical
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Training 2007
2007
or oC
Smart Manager
Timer Menu
Set Time:
hh mm
MAIN MENU
Clock Setting
Date Setting
Timer Schedules
Set Date:
yy mm dd
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Training 2007
2007
Holiday
Smart Manager
Timer Schedule
5 sets of programmable timer schedules
7 days of timer schedule (Sun to Sat)
2 ON/OFF events per day
Assigning timer schedule as Global (All FCUs), group (Groups
of FCU) or individual (one FCU)
Manually On/Off can always override the timer schedule
Timer 1
SCHEDULE SETTINGS
Schedule 1
Schedule 2
Schedule 3
Schedule 4
Schedule 5
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2007
Timer 2
ON
OFF
ON
0800
1600
---- ----
Mon 0800
1600
---- ----
Tue
0800
1600
---- ----
Wed 0800
1600
---- ----
Sun
OFF
Smart Manager
Assigning ON/OFF Schedule
After set the 7 days
programmable On/Off Timer in
Timer Schedule (up to 5 Sets)
Select ONE set of timer schedule in
Operation Menu
Technical
Technical Training
Training 2007
2007
OPERATION MENU
Swing
Sleep
Schedule
Timer
: Yes
: No
:1
: Enable
Smart Manager
Holiday Setting
9All the FCU and Chiller will be turn OFF
9Temporally Disable all the timer schedules
910 sets of Holiday Schedules
999 days duration for each holiday
9FCU can be opened manually ; FCU will switch off at
00:00am for the following day if it still in holiday mode
SCHEDULE SETTINGS
SCHEDULE SETTINGS
Holiday 1
Holiday 2
Holiday 3
Holiday 4
Holiday 5
Holiday 6
Holiday 7
Holiday 8
Holiday 9
Holiday 10
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2007
Smart Manager
Holiday Setting
How to set a Holiday schedule ?
Set Holiday 1
Month
Day
Duration
:1
: 25
: Disable
Technical
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Training 2007
2007
Smart Manager
Example
Christmas Holiday : 24/12/10 ~ 26/12/10
Duration
: 3 days
Set Holiday 1
Month
Day
Duration
: 12
: 24
:3
Technical
Technical Training
Training 2007
2007
Smart Manager
New Alarm Display
Faulty or Alarm is triggered
Beeping
sound
Alarm occurred
type
Backlight
blinking
[G0U0]
Alarm 1
Alarm
occurred Unit
(FCU ID)
Outdoor coil
Sensor missing
01/01/00
Alarm occurred
Date
Technical
Technical Training
Training 2007
2007
12:00am
Alarm
occurred time
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Selection Software
Technical
Technical Training
Training 2007
2007
Smart Manager
Independent Chilled Water FCU
selection software.
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Competitors Product
Comparison
Technical
Technical Training
Training 2007
2007
3HP
5HP
OYLM
DAIKIN
9HP
13HP
20HP
85HP250HP
M5ACV-CR
EWAQ / YQ
CARRIER
BRIGHT
7HP
UWAXP
AquaSnap
BHLRCF-Z
Technical
Technical Training
Training 2007
2007
INVERTER
MINI CHILLER
OYLM
DAIKIN
BRIGHT
M5ACV030CR
EWYQ007ACV3HP
BHLRCF-10Z
Refrigerant
R410A
R410A
R407C
Capacity, BTU/hr
27,000
24,225
33,096
33,000
29,787
39,238
59
63
56
COP
5.12
8.22
9.18
Height, inch
31.10
31.69
62.99
Width, inch
39.76
46.85
41.34
Depth, inch
18.11
14.17
19.68
Volume, ft3
12.96
12.18
35.31
Noise , dBA
Technical
Technical Training
Training 2007
2007
INVERTER
MINI CHILLER
OYLM
DAIKIN
BRIGHT
M5ACV055CR
UWAXP125AY1
Refrigerant
R410A
R407C
Capacity, BTU/hr
50,000
42,700
66,000
62
COP
6.59
Height, inch
55.51
57.09
Width, inch
39.76
32.87
Depth, inch
18.11
27.17
Volume, ft3
23.13
35.31
Technical
Technical Training
Training 2007
2007
INVERTER
MINI CHILLER
OYLM
DAIKIN
BRIGHT
M5ACV075CR
UWAXP190AY1
Refrigerant
R410A
R407C
Capacity, BTU/hr
70,000
64,900
75,000
65
COP
7.75
Height, inch
55.51
57.09
Width, inch
39.76
50.39
Depth, inch
18.11
27.17
Volume, ft3
23.13
35.31
Technical
Technical Training
Training 2007
2007
INVERTER
MINI CHILLER
OYLM
DAIKIN
BRIGHT
M5ACV100CR
UWAXP250AY1
Refrigerant
R410A
R407C
Capacity, BTU/hr
95,000
85,400
100,000
63
COP
7.92
Height, inch
49.61
57.09
Width, inch
59.06
50.39
Depth, inch
35.43
27.17
Volume, ft3
60.07
35.31
Technical
Technical Training
Training 2007
2007
INVERTER
MINI CHILLER
OYLM
DAIKIN
BRIGHT
M5ACV135CR
UWAXP375AY1
Refrigerant
R410A
R407C
Capacity, BTU/hr
131,500
128,000
141,500
67
COP
8.36
Height, inch
49.61
59.06
Width, inch
59.06
75.79
Depth, inch
35.43
27.17
Volume, ft3
60.07
70.63
Technical
Technical Training
Training 2007
2007
INVERTER
MINI CHILLER
OYLM
DAIKIN
BRIGHT
M5ACV210CR
UWAXP500AY1
Refrigerant
R410A
R407C
Capacity, BTU/hr
200,00
171,000
210,000
85
COP
8.97
Height, inch
70.32
59.06
Width, inch
82.40
101.18
Depth, inch
46.93
27.17
Volume, ft3
157.36
93.94
Technical
Technical Training
Training 2007
2007
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Thank You
Technical
Technical Training
Training 2007
2007
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