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IEEE TRANSACTIONS ON ELECTRON DEVICES, VOL. 35. NO. 12, DECEMBER 1988
MEMBER, IEEE, A N D
BRUNO RICCO,
MEMBER, I E E E
measured current of the voltage-ramped time-zero-breakdown (TZB) test. From VBD,the breakdown field FBDcan
then be calculated if the insulator thickness, flat-band
voltage, and semiconductor band bending are known
(these parameters must be determined with great care in
the case of thin insulators [8]). In addition to FED, the
oxide quality is often characterized by the total injected
charge prior to breakdown QBD and the time to breakdown
tBD.These quantities are measured from time-dependent
breakdown (TDB) experiments where a constant voltage/
current is applied to the device until a sudden current/
voltage change is detected.
In this paper we show that catastrophic breakdown related to the large current jump is not the dominant failure
mechanism of very thin oxides. A new failure mode in
I. INTRODUCTION
HE integrity and reliability of the insulators ( < 10 the form of excessive leakage current at low fields is obnm ) are of great importance to metal-oxide semicon- served after stressing thin oxides at high fields and occurs
ductor (MOS) ultra-large-scale integration (ULSI) tech- long before destructive breakdown [9].
The characteristics of the oxide leakage are studied in
nology and have consequently received increasing attention in the last decade [ 11-[3]. Early publications [13, [2] detail using a variety of measurement techniques. The imreported that the integrity of thermal oxide decreases with plications of the oxide leakage to the results of convenreducing film thickness while their reliability increases. tional TZB and TDB tests are discussed. The origin and
More recently, further work has shown that the integrity conduction mechanism of the leakage current is then inof thin oxide can be maintained by careful processing [4] vestigated. Finally, a model .for the oxide degradation
and exploiting the fundamental aspects of oxide growth during high-field stress is proposed.
kinetics [5], while there seems to be a general consensus
11. EXPERIMENTS AND RESULTS
that reliability (for instance, as measured by the time to
failure rsD) improves significantly with decreasing oxide A . Experimental Conditions
thickness [3], [ 6 ] , [7]. With regards to reliability, howThe following experimental results have been obtained
ever, it must be stressed that all the data presented so far
in the literature have been obtained with the same tech- from n+ polycrystalline Si gate-thermal oxide-n+ Si subcm2, but deniques used for thick insulators, which, as shown in this strate MOS capacitors whose area was
work, can lead to very serious errors and overestimations. vices with an A1 gate and different substrate types and
The conventional breakdown tests assume that oxide resistivities have also been considered and have been
breakdown causes a large and sudden increase in electri- found to produce qualitatively similar results. The gate
cal conductivity (Le., shorting of the electrodes in MOS oxide was grown in O2 + 4.5-percent HC1 at 800C up
structures). Under such an assumption, the breakdown to a final thickness to, varying from 5.1 to 9.7 nm. Subgate voltage V,, is determined from a large jump in the sequently, the oxide was annealed in Ar ambient.
I-I/ curves have been obtained using an HP4 145B semiManuscript received April 19, 1988; revised July 25, 1988.
conductor parameter analyzer and an HP4 140B picoamP. OIivo was with the IBM Thomas J. Watson Research Center, York- meter. Constant-voltage TDB measurements have been
town Heights, NY 10598. He is now with the DEIS, Universith di Bologna,
performed by means of an HP4140B. High-frequency
Viale Risorgimento 2, 40136 Bologna, Italy.
C-Vplots were carried out by means of an HP4275A inT. N . Nguyen is with the IBM Thomas J. Watson Research Center,
Yorktown Heights, NY 10598.
ductance-capacitance-resistance (LCR) meter. MeasureB. Ricco is with the DEIS, Universia di Bologna, Viale Risorgimento
ments have been performed at different temperatures from
2, 40136 Bologna, Italy.
IEEE Log Number 8823672.
77 K up to 250C.
Abstract-Very thin thermal oxides are shown to exhibit a failure
mode that is undetected by conventional breakdown tests. This failure
mode appears in the form of excessive leakage current at low field and
is induced by high-field stresses. The stress-induced oxide leakage is
permanent and stable with time and thermal annealing. It becomes the
dominant failure mode of thin oxides because it always precedes destructive breakdown. Experimental results and theoretical calculations
show that the leakage current is not caused by positive charge generation and accumulation in the oxide. It is proposed that the oxide leakage originates from localized defect-related weak spots where the insulator has experienced significant deterioration from electrical stress.
The leakage conduction mechanism appears to he thermally assisted
tunneling through the locally reduced injection harrier, and the model
seems to be consistent with both I-V measurements at temperatures
from 77 K to 250C and theoretical calculations.
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IEEE TRANSACTIONS ON ELECTRON DEVICES. VOL. 35. NO. 12, DECEMBER 1988
1o
-~
I ob
Before Stress
1o
-~
R f t e r Stress
10-
,..- IO-'
10-I0
1 0-'I
I 0-12
1
IGate Voltage1 [ V I
IGate V o l t a g e [ [ V I
2261
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--
lo-)
r
(
5
lo-lo
Y
H
I 0-'
10-3
10
10-l0
lo+
10-l2
10-lL
-~
,
'
i 0-l0
10-l'
10-l2
3
4
5
Gate V o l t a g e [ V I
(b)
Fig. 3 . Leakage current increase induced by repeated voltage ramps. (a)
Sequence of curves (from a , virgin device, t o j ) with the same maximum
voltage (5.5 V). The leakage current increase depends on the maximum
applied voltage. With 6 V applied (Fig. 1, curves a and b ) , the afterstress characteristic is reproduced by successive ramps. (b) Dependence
of the measured current on the stop voltages of I-V ramps. The voltage
ramp is repeated on the same capacitor with increasing stop values: 5 V
(curvea, virgin sample), 5.2 V (curveb), 5.4 V (curvec), 5.5 V (curve
2
d),5.6V(curvee),5.7V(curvef),5.8V(curveg),and5.9V(curve
h ) . The leakage current begins to increase after the ramp with 5.2-V
peak voltage and the capacitor broke destructively at 5.9-V during (curve
i ) ramp.
I1
(a)
lo-'
10-
G a t e Voltage [ V I
Gate V o l t a g e [ V I
1o
oxide leakage and the oxide leakage is stable at high temperatures. The data for 77 K, 23"C, lOO"C, 250C measurements are shown as dashed-dotted curves a , 6 , c, and
d , respectively, in Fig. 4.
As temperature rises, both the stress-induced oxide
leakage and the tunneling current before stress increase,
but the temperature behavior is very different. For the oxide leakage, the temperature effect is larger at low fields,
and the field dependence is weaker at high temperatures.
The tunneling current from unstressed devices shows a
constant increase with temperature at all fields as one
would expect.
4) Oxide Thickness Dependence: The oxide-thickness
dependence of the leakage current has been investigated
using capacitors with different oxide thickness but prepared by the same fabrication process. Fig. 5 shows the
I- V characteristics before (solid) and after stress (dotdashed) for 5.1 nm (curve a ) , 6.0 nm (curve b ) , 7.5 nm
(curve c ) , and 9.7 nm (curve d ) thermal oxides subjected
to the same stress conditions. The low-field leakage phenomenon becomes increasingly significant in very thin
oxides while the predominant effect of electrical stress in
thicker films is electron trapping, as indicated by the positive voltage shift in case d .
'
A
lod
5
H
e
lo+
1O-lL
1.5
2.5
3.5
4.5
Gate V o l t a g e [ V I
Fig. 4. Before (solid lines) and after-stress (dashed-dotted lines) characteristics at different temperatures (77 K (curve a ) , 23OC (curve b ) ,
100C (curve c), and 250C (curve d ) ) . Curves b , c, and d were obtained from the same device, curve a from a similar device presenting
the same virgin I-Vcharacteristic at room temperature. The experimental
conditions are described in the text.
IEEE TRANSACTIONS ON ELECTRON DEVICES. VOL. 35. NO. I?. DECEMBER 1988
'+/
+
+
+
/,"
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IEEE TRANSACTIONS ON ELECTRON DEVICES. VOL. 35. NO. 12, DECEMBER 1988
6
2
Gate V o l t a g e [ V I
Gate V o l t a g e [ V I
2.5
3.5
2; +
A,
- T,.
A
4.5
Fig. 10. Fowler-Nordheim fitting of the leakage current at room temperature. Curvesf, g, h , i are from Fig. 3(b).
charge near the anode interface can, in principle, be responsible for the leakage current. However, the charge
density required to account for the leakage is unrealistically high.
At this point we have to rule out the positive charge
model on both experimental and theoretical grounds. We
believe that the stress-induced oxide leakage originates
from localized defect-related weak spots where the insulator has experienced significant deterioration from electrical stress. The deterioration is not of electrical nature
but in the form of physical and/or chemical changes because the oxide leakage is permanent and stable with time
and thermal annealing.
The conduction mechanism of the leakage current I, was
investigated by fitting experimental data obtained at different temperatures with many possible I- V expressions.
The Frenkel-Pool and Schottky emission agreed reasonably well with the field dependence of ZIbut only at room
temperature and when field-induced barrier lowering and
a large series resistance were included. The field emission
(Fowler-Nordheim) [17] offers the best fit to both field
and temperature dependence and appears to be the most
likely mechanism for conduction at weak spots. Fig. 10
plots the fitting curves based on the tunneling equation
ZI = GV2 exp ( - P / V )
T = -A
A
Gate V o l t a g e [ V I
(3)
and the room-temperature I-V characteristics of the leakage current taken from Fig. 3(b). In (3), G represents a
pre-exponential factor containing the area of the weak
spot, V the applied gate voltage, and 0 a constant factor
depending on the barrier height. If the tunneling barrier
can be considered to be triangular, for the sake of simplicity, then its height is 0.91 eV. The curvature of the
measurable after-stress I-V characteristics is consistent
with a conduction mechanism due to Fowler-Nordheim
tunneling through a low barrier. In fact, a flex in the I-V
characteristics, denoting a transition of the conduction
mechanism from direct to Fowler-Nordheim tunneling
[18] is present only in the virgin devices. Very good fitting to all measured I-V curves is achieved by changing
G and keeping the barrier height constant.
OLIVO
el
10-
10"
2265
0.8,
0.6
P)
Y
0.4
0.2
0.0
1o*
1O-f
1o'
2.5
3.5
4.5
Experiments on the temperature dependence of the tunneling current show that, as temperature increases, the
virgin current rises but maintains the same field dependence. On the contrary, the leakage current displays a
weaker field dependence at high temperatures, and the
temperature effects tend to vanish at high fields.
The fitting of experimental curves at temperatures varying from liquid nitrogen to 250C (Fig. 11) to the tunneling expression (see (3)) reveals that the equivalent triangular barrier height reduces from 1.1 eV at 77 K to
0.66 eV at 250C. The experimental temperature dependence and the reduction of the equivalent triangular barrier height are consistent with the thermally assisted tunneling process with low injection barrier.
The decrease in effective barrier height can be attributed
to an increase of the thermal energy of electrons as temperature rises. The temperature behavior of the leakage
can be explained with the aid of Fig. 12, which plots the
distributions of electrons injected through a barrier height
of 1.1 eV at different temperatures for two values of gate
voltage. The distributions are computed from the product
of the energy-dependent transmission coefficients and the
distribution of electrons in the conduction band, based on
the method in [19]. At low voltage (Fig. 12(a)), the tunneling transmission coefficients are small and the distributions are strongly dependent on the Fermi-Dirac probaDi!ity of ~ccupancy, which varies exponentially with
temperature. The maximum value of the distribution is
rather the same for temperatures over 0C but, at the
highest temperatures, it is far from the bottom of the conduction band, assumed as a reference, and the distribution
itself broadens over a large energy interval. Hence, the
oxide leakage should be sensitive to temperature at low
fields. At high voltage (Fig. 12(b)), the tunneling transmission coefficients are very large and the distributions
become less dependent on the energy of electrons. The
distributions of injected electrons peak near the bottom of
the conduction band and the temperature effects are practically negligible.
1o'
10'
1oe
10'
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IEEE TRANSACTIONS ON ELECTRON DEVICES. VOL. 35. NO. 12. DECEMBER 1988
ACKNOWLEDGMENT
The authors are very grateful to S. A. Cohen for his
help during the experiments, to Dr. A. Modelli (SGSThomson) for helpful discussion, to Dr. G. W . Rubloff
for comments on the manuscript and encouragement, and
to Dr. N. 0. Lipad for support in this work.
REFERENCES
[l] S. P. Li and J . Maserjian, Effective defect density for MOS breakdown: Dependence on oxide thickness, IEEE Trans. Electron Devices, vol. ED-23, p. 52.5, 1976.
[2] Y.-P. Han, J . Mize, T . Mozdzen, T. OKeepe, J. Pinto, and R. Worfey. Ultra-thin gate-oxide characteristics and MOS/VLSI scaling
implications, in IEDM Tech. Dig., p. 98, 1982.
[3] I. C. Chen, S. Holland, K. K. Young, C. Chang, a n d C . Hu, Substrate hole current and oxide breakdown, Appl. Phys. Lett., vol. 49,
p. 669, 1986.
141 D. A. Baglee, Characteristics and reliability of 100 A oxides, in
Proc. 21st Int. Rel. Phys. Symp. (Las Vegas, NV), p. 1.52, 1984.
151 T. N. Nguyen and D. L. Quinlan, High quality 100 A thermal oxide, in Proc. MRS Symp. Materials Issues in Silicon Integrared Circuit Processing. M. Wittmer, J. Stimmell, and M. Strathman, Eds.,
vol. 71, p. S05, 1986.
161 I. C . Chen, S. Holland. and C . Hu, Hole trapping and breakdown
in thin SiO,, IEEEElecrron Device Lett., vol. EDL-7, p. 164. 1986.
M.-S. Liang and J. Y. Choi, Thickness dependence of oxide breakdown under high field and current stress, Appl. Phys. Lett., vol. 50,
p. 104, 1987.
B. Riccb, P. Olivo, T . N. Nguyen, T. S. Kuan, and G. Ferriani,
Oxide thickness determination in thin insulator MOS structures,
IEEE Trans. Electron Devices, vol. 35, p. 432, 1988.
T. N. Nguyea, P. Olivo, and B. Ricc6, A new failure mode of very
thin ( < 5 0 A ) thermal SiO, films, in Proc. IEEE Int. Rel. Phys.
Symp. (IRPS), p. 66, 1987.
J . Maserjian and N. Zamani, Behavior of the Si-SiO, interface observed by Fowler-Nordheim tunneling, J. Appl. Phys., vol. 53, p.
559, 1982.
P. Olivo, B. Riccb, and E. Sangiorgi, High-field-induced voltagedependent oxide charge, Appl. Phys. Lett., vol. 48, p. 1135, 1986.
P. Olivo, B. Riccb, T. N. Nguyen, T. S. Kuan, and S. J. Jeng, Evidence of the role of defects near the injecting interface in determining
SiO, breakdown, Appl. Phys. Lett., vol. 51, p. 2245, 1987.
P. A. Heimann, An operational definition for breakdown of thin
thermal oxides in silicon, IEEE Trans. Electron Devices, vol. ED30, p. 1366, 1983.
Y. Fong, I. C. Chen, S. Holland, J . Lee, and C. Hu, Dynamic
stress of thin oxide, in IEDM Tech. D i g . , p. 664, 1986.
I. C. Chen, S. E. Holland, and C. Hu, Electrical breakdown in thin
gate and tunneling oxides, IEEE Trans. Electron Devices, vol. ED32, p. 413, 1985.
Z. A. Weinberg and T . N. Nguyen, The relation between positive
charge and breakdown in metal-oxide-silicon structures, J . Appl.
Phys., vol. 61, pp. 1947, 1987.
M. Lenzlinger and E. H. Snow, Fowler-Nordheim tunneling into
thermally grown SiOz, J. Appl. Phys., vol. 40, p. 278, 1969.
L. A. Kasprzak, R. B. Laibowitz, and M. Ohring, Dependence of
the Si-Si0 barrier height on SiO, thickness in MOS tunnel structures, J. Appl. Phys., vol. 48, p. 4281, 1977.
J . L. Moll, Physics of Semiconductor. New York: McGraw-Hill.
1964, pp. 84-85.
T. N. Nguyen, P. Olivo, D. L. Quinlan, and G. W. Rubloff, presented at the Amer. Vacuum Soc. Symp., Baltimore MD, 1986.
*
Piero Olivo was born in Bologna, Italy, in 1956.
He received the B.S. degree in 1980 and the Ph.D.
degree in 1987, both from the University of Bologna.
Since 1983, he has been an Assistant Professor
of Applied Electronics at the University of Bologna. In 1986-1987, he was a Visiting Scientist
at the IBM Thomas J. Watson Research Center,
Yorktown Heights, NY. His scientific interests are
in the area of solid-state devices. His research activities include SiO,- physics,
electron transport
..
and trapping through thin SiOl structures, hot-carrier effects in MOSFETs, oxide breakdown and reliability, MOS measurement techniques,
and thin oxide properties. He is currently interested in IC testing, with
emphasis on design for testability and fault simulation.
*
Thao N. Nguyen (S75-M83) received the B.E
degree (honors class I and university medal) from
the University of New South Wales, Australia, in
1978 and M.S. and Ph.D. degrees in electrical engineenng from Stanford University in 1980 and
1984, respectively. His undergraduate and graduate research work involved device physics, modeling, simulation, fabrication, and characterization of power DMOSFETs, CCDs, and smallgeometry surface-channel and buried-channel
MOSFETs.
He joined the IBM Thomas J. Watson Research Center in 1983 as a
research staff member working on exploratory silicon matenals and processes. He became Manager of Growth, Interfaces and Analysis in 1987
His research interests include advanced low-temperature processes (UHV/
CVD epitaxy, PECVD insulators, and CVD tungsten) and their applications to ULSI devices, thin oxide growth and characterization, oxide breakdown and reliability, MOS measurement techniques, and process-induced
defects. He has authored or coauthored over 30 technical papers related to
these areas and has received an Outstanding Technical Achievement Award
from IBM.
Dr. Nguyen is a member of Eta Kappa Nu, Tau Beta Pi, the MRS, the
APS, and the Electrochemical Society
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Bologna. In 1981, he was a Visiting Scholar at the University of Stanford,
Stanford, CA, and, later, at the IBM Thomas J. Watson Research Center,
Yorktown Heights, NY. His scientific interests concern solid-state devices
and integrated circuits. In particular, he has worked on electron transport
in polycrystalline silicon, tunneling in heterostructures, silicon dioxide
physics, hot-electron effects in MOSFETs, latch up in C-MOS structures,
and Monte Carlo simulation. He is also interested in circuit design and
testing.
Dr. Ricc6 serves as the Associate Editor for Europe of the IEEE TRANSACTIONS ON ELECTRON
DEVICES.