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KLIP-LOK 406
Structural Solutions
Treelodge@Punggol
Salvation Army
PRODUCT DESCRIPTION
LYSAGHT KLIP-LOK 406 profile is
a strong, durable, versatile and long
length roofing and walling profile. It
is designed to have a locked-action
rib for positive concealed clip
fixing. Its smart fluted pans,
locked-action rib design and
concealed fastening allow multiple
effective usage on applications such
as low-pitched roofs, vertical as well
PRODUCT APPLICATIONS
The profile can be used for any roof and wall cladding, fascia and soffit. It
is designed to perform at a minimum recommended roof pitch of 2
(1 in 29), vertical and horizontal ribbed walling.
PHYSICAL PROPERTIES
STANDARD
NON-STANDARD*
0.48mm
0.60mm
0.53mm
0.65mm
406mm
406mm
Rib Depth
41mm
41mm
Minimum Recommended
Roof Pitch / Slope
Sheet length without end lap
2 (1 in 29)
3 (1 in 20)
G550 ZINCALUME steel
(550N/mm2 yield strength)
Tolerances
Packing
Coating Class
AZ150
ZINCALUME steel
Finishes
Mass per
unit area (kg/m2)
Mass
ZINCALUME
Coverage
(m2/tonne)
Standard
Non
Standard
Standard
Non
Standard
Standard
Non
Standard
5.606
6.947
2.276
2.821
178.370
143.939
5.692
7.033
2.311
2.855
175.693
142.191
5.763
7.104
2.340
2.884
173.523
140.766
Clean COLORBOND
Clean COLORBOND XPD
Note: For Non-Standard orders, a minimum order quantity and delivery lead time is applicable. Please refer to our sales representative or customer services officers for more information.
DESIGN CRITERIA
[A] NON-CYCLONIC AREAS
SUPPORT SPACING FOR NON-CYCLONIC
AREAS
The maximum support spacing shown in Table
1 are based on testing carried out in
accordance with AS1562-1992, "Design and
Installation of Sheet Roof and Wall Cladding -
TABLE 1: LYSAGHT KLIP-LOK 406 Maximum Allowable Support Spacing - Non-Cyclonic Areas
STANDARD
(0.53mm TCT)
NON-STANDARD #
(0.65mm TCT)
ROOF
Single Span
End Span
Internal Span
Unstiffened Overhang +
1700mm
2000mm
2300mm
200mm
2000mm
2300mm*
2700mm*
300mm
WALL
Single Span
End Span
Internal Span
Overhang +
2300mm
2400mm
2400mm
400mm
2500mm
3000mm
3000mm
600mm
Note: When thick insulation material is not carried over the purlin or when the material is used with independent top hat, the spanning capabilities may be stretched. Advice may be given
on a case-by-case basis. Please refer to BlueScope Lysaght Singapore's sales representative.
* When used in conjunction with heat insulation materials such as fibreglass blanket, the maximum support spacing should not exceed 2300mm.
+ Overhang is not meant for human traffic.
# Non-standard orders are subject to minimum order quantity and delivery lead time.
TABLE 2: LYSAGHT KLIP-LOK 406 Wind Capacities (kPa) - Limit State Format (Non-Cyclonic)
[A] Standard (Based Metal Thickness = 0.48mm)
Type of Span
Limit State
Single
Span (mm)
900
2.69
4.90
2.41
4.00
2.82
4.60
Serviceability
Strength
Serviceability
Strength
Serviceability
Strength
End
Internal
1200
2.38
4.80
2.17
3.85
2.76
3.95
1500
2.07
4.55
1.96
3.70
2.66
3.40
1800
1.78
4.20
1.77
3.40
2.53
2.95
2100
1.49
3.65
1.61
3.00
2.37
2.60
1500
3.47
6.55
3.94
4.10
4.36
5.50
1800
2.88
5.60
3.54
3.30
4.00
4.75
2100
2.34
4.75
3.11
2.85
3.62
4.15
2400
1.20
3.05
1.46
2.60
2.19
2.30
2700
0.92
2.35
1.32
2.20
1.98
2.05
3000
0.64
1.70
1.18
1.85
1.75
1.85
3300
1.02
1.60
1.51
1.65
3600
0.84
1.40
1.27
1.50
2700
1.34
3.25
2.21
2.40
2.86
3.10
3000
0.87
2.60
1.80
2.25
2.47
2.90
3300
1.44
2.00
2.07
2.30
3600
1.14
1.65
1.67
1.85
Limit State
Single
Span (mm)
900
4.82
8.80
4.57
6.50
5.05
7.40
Serviceability
Strength
Serviceability
Strength
Serviceability
Strength
End
Internal
1200
4.12
7.60
4.27
5.20
4.71
6.40
2400
1.83
4.00
2.66
2.60
3.25
3.60
Note: For Non-Standard orders, a minimum order quantity and delivery lead time is applicable. Please refer to our sales representative or customer service officers for more information.
End
Internal
W41C
(147.6km/hour)
2.017 kPa
W50C
(180.0km/hour)
3.000 kPa
W60C
(216.0km/hour)
4.320 kPa
W70C
(252.0km/hour)
5.860 kPa
W41C
(147.6km/hour)
2.017 kPa
W50C
(180.0km/hour)
3.000 kPa
W60C
(216.0km/hour)
4.320 kPa
W70C
(252.0km/hour)
5.860 kPa
1465
1135
805
585
N.A.
N.A.
N.A.
N.A.
1790
1365
990
745
N.A.
N.A.
N.A.
N.A.
End
Internal
W41C
(147.6km/hour)
2.017 kPa
W50C
(180.0km/hour)
3.000 kPa
W60C
(216.0km/hour)
4.320 kPa
W70C
(252.0km/hour)
5.860 kPa
W41C
(147.6km/hour)
2.017 kPa
W50C
(180.0km/hour)
3.000 kPa
W60C
(216.0km/hour)
4.320 kPa
W70C
(252.0km/hour)
5.860 kPa
1915
1375
1020
770
N.A.
N.A.
N.A.
N.A.
2380
1915
1240
930
N.A.
N.A.
N.A.
N.A.
Note: For Non-Standard orders, a minimum order quantity and delivery lead time is applicable. Please refer to our sales representative or customer service officers for more information.
Notes on Table 3
1. Fastening procedures and methods to comply strictly with recommendations put forth by BlueScope Lysaght Singapore.
2. Parameters for determining the cyclonic design wind pressures are : K = 1.5 (low pressure zone local factor); Cpi = +0.65; Cpe = -0.90
Vz = Design fast wind speed (e.g. W41C = 41m/s). The design wind pressure is obtained from Pd = (Cpi - Kcpe) V2z x 0.6 x 10-3 [kPa]
3. Some batten spacings are governed by walk-on requirements.
4. Specification of batten must be of high tensile steel, with a minimum Base Metal Thickness of 1.00mm and minimum yield stress of 550 mPa.
For more information, please consult BlueScope Lysaght Singapore.
TABLE 4: Allowable Wind Pressure kPa for LYSAGHT KLIP-LOK 406 - Cyclonic Regions
Span (mm)
600
900
1200
1500
1800
2100
2400
2700
3000
Single
End
Internal
Single
End
Internal
12.00
8.40
4.72
3.02
2.10
1.32
0.89
0.62
-
5.60
3.73
2.80
1.92
1.60
1.37
1.20
1.09
-
7.00
4.67
3.50
2.60
2.00
1.71
1.50
1.33
-
12.00
8.40
4.72
3.02
2.10
1.32
0.89
0.62
-
5.60
3.73
2.80
1.92
1.60
1.37
1.20
1.09
-
7.00
4.67
3.50
2.60
2.00
1.71
1.50
1.33
-
Note: For Non-Standard orders, a minimum order quantity and delivery lead time is applicable. Please refer to our sales representative or customer service officers for more information.
Notes on Table 4
1. The performance of LYSAGHT KLIP-LOK 406 has been established using cyclic test criteria as specified in NBTC Techinical Record 440. The allowable spans in the quick selection
tables were obtained by linear interpolation of the design pressures established from those tests and conservative applications of the local pressure factors. These criteria are considered
unnecessarily restrictive for use on larger or more complex buildings of the type normally designed by the architect and engineer.
2. Racking strength provided by the cladding has not been tested and should not be allowed for in the design.
3. Spans calculated using the Allowable Wind Pressure Tables may variously be governed by fastener load limits, moment induced buckling of the sheeting, or deflection. The resultant
pressures are calculated using AS1170 Part 2, 1989 SAA Loading Code - Wind Forces.
The various conditions which affect the design wind speeds, such as geographic location, terrain category etc, are to be taken from AS1170 Part 2, 1989 SAA Loading Code - Wind
Forces.
The resulting four standardised cyclone wind speeds, 41m/s, 50m/s, 60m/s and 70m/s (designated as W41C, W50C, W60C and W70C respectively) are used in selection of batten
spacing for each of our cladding, most of which vary in their spanning capacity.
TABLE 5: LYSAGHT KLIP-LOK 406 - Maximum Roof Run (in metres) for Roof Slopes and Rainfall Intensities
Rainfall Intensity (mm/hour)
1 in 20 (3)
1 in 12 (5)
1 in 7.5 (7.5)
1 in 6 (10)
250
76
86
100
113
124
300
63
71
83
94
103
400
47
53
63
70
77
500
38
43
50
56
62
Industrial Factory,
Changi North Way
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www.lysaght.com.sg
SGSUPPORT@bluescopesteel.com.
For more information, please contact:
+65 6264 1577
Copyright by BlueScope Steel Limited. All rights reserved. No part of this brochure shall be reproduced, stored in a retrieval system, or transmitted in any form or by any
means, electronic, mechanical, photocopying, recording or otherwise, without written permission from BlueScope Steel Limited.
LYSAGHT, KLIP-LOK, ZINCALUME and COLORBOND, are registered trademarks of BlueScope Steel Limited. BlueScope is a trademark of BlueScope Steel Limited.
04 2015