SAFFRONY INSTITUTE OF TECHNOLOGY

S.P.B.PATEL ENGINEERING COLLEGE

Mechanical Engineering Department
Question Bank

Subject
code:
Subject
name:

2141908
Manufacturing Processes-II

<chapter 1>: Manufacturing Processes

1

Define manufacturing process and enlist various manufacturing process. (June

2015) (Dec 2010)

<chapter 2>: Metal Casting Processes

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16

What is pattern? List different type of patterns and explain any two with neat sketch.
(June 2015) (Nov 2014) (June 2014) (June 2012)
What is the difference between send and shell mould casting? (June 2015)
State the types of furnaces used in foundries. Discuss in brief the working of cupola
furnace. (June 2015) (June 2012)
What is gating system? What are its functions? State types of gate with its
advantages. (June 2015) (June 2014) (May 2013) (June 2011)
What is the step for making a casting by the removal pattern sand mould casting
process (Nov 2014)
Explain function of additives in moulding sand and various types of core used in
casting. (Nov 2014)
State the principle of centrifugal casting and explain its working with neat sketch.
Give its advantages. (Nov 2014) (June 2012)
Explain shell mould casting with neat sketch. (Nov 2014)
Explain investment casting process. State its advantages and applications. (June
2014) (June 2011)
Define pattern allowances. List various pattern allowances. State purpose of each
allowance. (May 2013) (June 2011)
Define the term pattern. List out the material commonly used for pattern. State the
advantages of wood as materials. (June 2012)
List any five casting defects and give their causes and remedies. (June 2012)
List the essential properties of moulding sand. State the effect of each property on
casting. (June 2011)
Define following terms: Cope, Drag, Core, Chaplet, Chill and Exothermic materials.
(Dec 2010)
Differentiate between hot chamber and cold chamber die casting. (Dec 2010)
What is the difference between semi-centrifugal and centrifuging casting process.

(Nov 2013)
17 List various types of sand and explain grain fineness and permeability test. (Nov
2013)

<chapter 3>: Metal Joining Processes

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9

Describe the types of flame obtained in oxy-acetylene gas welding with neat sketch.
(June 2015) (Nov 2014)
Explain electron beam welding process and state its advantages and limitations.
(June 2015) (Nov 2014)
What is laser beam welding process? Explain the step involved in process and state
its application. (June 2015) (June 2014) (June 2012)
Classify metal joining processes along with types of welding process. (June 2015)
Discuss the merits and demerits of AC and DC power sources. Explain straight and
reverse polarity. (Nov 2014)
Differentiate between TIG and MIG welding processes. (Nov 2014) (June 2012)
Explain seam welding process with the help of sketch. How does it differ from spot
welding? (Nov 2014)
Discuss with neat sketch SAW welding process. State its advantages, limitations and
applications. (June 2014)
Explain welding defects with its causes and remedies. (June 2014)

10 Explain TIG and MIG welding processes and give its application (June 2014)
11 Explain spot welding process and state its advantages and limitations. (June 2014)
12 Classify metal joining processes. Explain the principle of gas welding process with
its advantages and limitations. (June 2011)
13 Explain the principle of arc welding with neat sketch. State the parameters affecting
the arc. (June 2011)
14 Describe explosive welding process with its advantages and limitations. (June 2011)
15 Define the following terms: Electrode, Shielding gas, flux. (Dec 2010)
16 Explain gas welding process with neat sketch and state its advantages and
limitations. (Nov 2013)
17 Write a short note on friction welding. (Dec 2010)

<chapter 4>: Metal Shaping and Forming

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Difference between hot working and cold working of metal. (June 2015) (June
2012)
Classification of rolling process according to its shape. (June 2015)
Explain tube drawing and wire drawing process. (June 2015) (June 2014) (June
2012) (June 2011)
Enlist the various types of presses used in forging explain with neat sketch. (June
2015)
Define forging. Give its merits, demerits and applications (Nov 2014)
Explain with neat sketches the difference between direct & indirect extrusion. (Nov
2014)
Explain Blanking, piercing, coining, embossing, drawing and squeezing. (Nov
2014)

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9

Explain principle and operation of rolling process. (June 2014)

List the factors influencing rolling process. Explain the effect of roller diameter and
metal friction on rolling process. (June 2011)
10 Explain elastic and plastic deformation process briefly. (June 2011)
11 Write short note on roll pass sequence (Dec 2010)

<chapter 5>: Plastic, ceramics and Glass Processing

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Classification of plastic and its general properties. (June 2015) (June 2012)
Explain with neat sketch injection molding process. (June 2015)
Draw the various glass structure explain properties and application of glass
manufacturing (June 2015)
Explain the blow molding process. Give its applications. (June 2015)
What are the characteristic of thermoplastics? How does it differ from thermosetting
plastics? (Nov 2014)
Explain transfer moulding process with neat sketch. (Nov 2014)
Explain with neat sketch injection molding process. (June 2014) (June 2012)