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Abstract: The paper presents a practical approach that has been used to develop the
functional specifications of ERP-ICT system for 48 manufacturing firms. The
concept as well as the methodology is given . A summary for these quantitative
results is also given . The methodology is valid for any enterprise system like EAM,
CRM, MES, SCM…etc.
Keywords: ICT ,Business Process , Enterprise system, Enterprise ICT , Align ICT,
Competitiveness, ICT in Business
1. Introduction
The ICT is a leverage for the business, only if it is aligned to the high-priority-added-value
business processes , problems and strategic objectives . Before developing the ICT
architecture , the questions are:
1. What are the problems facing the business , and what are the strategic (3-5 years)
business objectives .
2. What are the added value business processes, and what are their priorities for the
company, that will reduce the strategic-management gap.
3. What are the business functions that implement the identified business processes .
4. What will be the ICT ‘s system features of the defined business functions, to secure
reliable and scalable set of functional specifications
Starting with the above questions , is different from the conventional data-driven approach
which considers the Enterprise-ICT as a system to automate data transactions, which is not
enough to help acquiring new competitive business edges , which is a prime concern for
SMEs . Automating the data transactions should be considered as a by-product . The
Enterprise – ICT is a set of processes, functions, sub-functions and IT controls . The
traditional ICT-approach produces a set of specifications biased to specific vendors. This
traditional approach is a “Shopping list” perspective , not convenient for business
management systems.
This paper presents a practical structured methodology that has been applied in 48
manufacturing firms in Egypt , to answer the above questions. This work is part of a
project funded by the Egyptian –Industrial-Modernization-Center, over the period 2005-
2008. The scope of the project was identifying functional specifications of Enterprise-
Resources- Planning –ICT (ERP) systems to increase the companies’ competitiveness.
The scope involves the tasks of specification, procurement , and monitor the
implementation.
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2. Methodology of Alignment
The alignment methodology is described with reference to the case of the
Enterprise-Resources-Planning systems. It can be, however, applied to any
enterprise system like EAM, CRM, SCM . Before going into the details of the
methodology, the conceptual boundary for answering the question “ what is the
strategic –management-gap “ is first described. This conceptual boundary is based
on the sequence defined by the concept of a Business-strategic –map as defined by
the Balanced Score card (Kaplan and Norton, The Balanced Scorecard: Translating
Strategy into Action, Harvard Business School Press, Boston ,1996). Strategy –map
can be described as a series of cause and effect relationships to provide a “line of
sight” from strategic to operational activity. The concept is illustrated in Fig.1
In our ERP-business alignment methodology we decided to focus first on the upper two
levels. These levels are those directly related to the ICT and can be defined globally at a
community level. The lower two levels are infrastructure components that will be handled
for each company, depending on its maturity level.
In what follows we describe the methodology using the same sequence of the above
questions
2.1 - What are the problems facing the business , and what are the strategic business
objectives?
Business cause –effect profile is developed in this step to correlate the problems to the
targets expected from the Enterprise-ICT application. To create a structure for the exercise,
we arrange the problems and targets in the form of a matrix. A typical partial sample for the
correlation-matrix , in the case of the ERP , is shown in table-1 .
2
Table-1 A partial sample of the cause-effect analysis matrix for the ERP case
Reduced Inventory
Reduced Obsolescence
service
Improved customer
productivity
Improved labor
costs
time
numbers
numbers
Reduced Purchase
Reduced Purchase
Reduced Overtime
Produce performance
Produce financial
Improve the product
Late delivery
Insufficient
commitment of
suppliers
Excessive overall
stocks & inaccurate
materials planning
Inaccurate material
planning
For each column the relevant impeding problems , from the first column of the predefined
problems , are identified through a cause -effect analysis . The weight of a problem is
calculated based on its contribution as an impeding factor for the objective
2.2 - What are the added value business processes, and what are their priorities for the
company?
The model used to guide our approach is shown in fig.2. It is consistent with the new
hierarchical Enterprise –ICT model specified by the ebXML standards [1] and given in
Fig.3.
3
Input Output
A Value added
ERP Process
Mapping/Roll up
Evaluation
LEVEL-1
Function
Transaction Transaction
LEVEL-3
Module-A Module-M
LEVEL-4
Fig.2 - the structured model used to guide the development of the alignment specifications
EAI
© Copyright IONA Technologies 2002
Reference Fig.2, the top level is the internationally recognized ERP standards processes
[2][3]. These processes are :
1- Business Planning
2- Master Production Schedule (MPS)
3- Material Requirements Planning (MRP)
4
4- Purchase Order Processing (POP)
5- Sales Order Processing (SOP)
6- Lot Tracing
7- Shop Floor Feedback
8- Product Quality Planning
The processes should be defined accurately in terms of its expected outputs , as shown in
table.2. Specially designed scorecards are then used to evaluate the priority of these
processes. Typical results are shown in the results section of this paper.
Business Planning The process of identifying the annual target sales volume and
roughly validate the resources capability (production capacity
,material ,labour ,cash)
MPS The process to generate the Master Production Schedule
MRP The process of material planning and management, to generate
planned work orders, planned purchase orders, and planned
customer deliveries.
POP The purchase order processing to control the delivery of raw
material
SOP The sales orders processing, to control the customers deliveries
Shop floor The process of generating feedback data from the shop floor to the
Feedback and control planning ,production ,sales ,purchasing and accounting entities
Lot The process of tracing the origin of the material used in the
Tracing manufacturing
Product The process of planning for product metrics, according to the
Quality planning process and generate plan for product quality check
Plan points loading
B2C The process of getting customer accessible to their orders
information through the Internet, and fulfil payment on the internet
B2B The process of performing the purchasing transaction on the
Internet and fulfil payment on the internet
2.3 - What are the business functions that implement the identified business processes ? and
,What will be the ICT ‘s system features of the defined business functions, to secure
reliable and scalable set of functional specifications?.
5
Table-3 The Operation Matrix
Functions Business MPS MRP POP SOP Product Shop floor Lot
Planning Quality feedback
Planning Tracing
Scheduling
Process Eng.
Maintenance
Production Control
Product design
Specs.Documents
Material control
Erection
Project Mgt.
Foreign Purch.
Warehousing
Local Purchasing
Cost centers
accounting
Financial
accounting
Product costing
HR
Sales
Marketing
Quality Control
Total quality
assurance
Each cell represents the role of the function in implementing the process.
Before developing the operation map two steps are needed:
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3. Results and Conclusions
The results of this approach are :
1. A full set of functional specifications that should be realized by the ICT system and
aligned to the strategic objectives
2. A full description of the Integration specifications for the value-added processes.
Integration is usually a prime target from applying Enterprise’s systems.
3. A full set of graphs that define the business priorities . A typical sample is given in
Figures 4,5,6,7.
6
Series1
0
Pr n C nce
uc t e g.
R
at um n
Q Ma ales
Pr M ss g
Fo ojec tion
TQ y C ing
l c ts
W n p gt.
ci cco ing
od ou g
e
ce l P ous .
g
g
. D de l
t c ng
su ol
Er trol
Sp uct ntro
h
e in
m oc sig
nc
Pr cc tin
nt urc in
tin
H
ia en
od in En
as ntr
co oc re urc
re t M
uc nti
oc ul
lit et
an a has
on
tio na
Pr ec
ra
a un
os
S
od o
o
Pr hed
ua rk
a h
ig
Sc
er
fin er
al
L
st
FUNCTIONS
7
35
30
Expectations from the ERP
25
20
Series1
15
10
0
Business MPS MRP POP SOP Product shop floor lot tracing B2B B2C
quality
Processes
Fig.5. Relative Weight of Expectations from the ERP Impact on the Processes
250
200
Relative importance weight
150
Series1
100
50
0
lity or
y ce ice ity ts e e rs rs ty
ua nt en rv c tiv c os rtim tim be be u ali
q e c e e e m m
l v les
s du e
Ov
s nu nu ct
Q
ta In er ro as ha
e
to ed bso
to m rp r ch ed u rc n ce cial o du
c o c n Pr
ov du O
cu
s
la
b Pu du P
rm
a
na
pr Re ce
d
d d ed Re ce
d
fo Fi he
Im u e e c u er e T
d ov ov du d p c e
Re pr pr Re Re e du ov
Im Im d uc P ro pr
o Im
Pr
Targets
8
120
100
80
60 S eri es 1
40
20
Fig.7- the percentage capability of the ERP to solve the beneficiary problems
References
[1] www.ebXML.org
[2] www.apics.org
[3] www.isg-egypt.com.eg
[4] www.Rosettanet.org
[5]www.openapplications.org
[6] http://www.isg-egypt.com.eg/Functions%20dictionaryrelease.htm