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Spur Gearing Component Wizard (Version:

4.3.1037)
11-20-2015

Guide
External Gearing - ISO
Calculation of geometry: Calculates the center distance according to the module, number of
teeth, correction and helix direction
Distribution of Correction: With Comp. of Slips
Load calculation: Calculates the torque according to the power and speed
Strength calculation: Strength check calculation

Basic Parameters
Desired Gear Ratio
Actual Gear Ratio
Pressure Angle
Addendum
Clearance
Root Fillet
Addendum of Basic Rack
Helix Angle
Module
Tangential Module
Center Distance
Product Center Distance
Total Unit Correction
Operating Pressure Angle
Tangential Pressure Angle
Tan.Operating Pressure Angle
Base Helix Angle
Circular Pitch
Tan. Circular Pitch
Base Circular Pitch

1.7059
1.7059
20

a* 1 (= 4 mm)
c* 0.25 (= 1 mm)
0.38 (= 1.52 mm)
1.25 (= 5 mm)

15
m 4 mm
mt 4.1411 mm
aw 95.245 mm
a
95.245 mm
0
w 20
t 20.6469
tw 20.6469
b 14.0761
p
12.566 mm
pt 13.01 mm
ptb 12.174 mm

Contact Ratio
Precision Specification
Limit Deviation of Helix Angle
Limit Deviation of Axis Parallelity
Limit Deviation of Axis Parallelity

Fb
fx
fy

2.044 (1.4879 + 0.5561)


7
0.017 mm
0.017 mm
0.0085 mm

Gear 1
17
Right
0.21594
70.399 mm
65.877 mm
80.126 mm
62.126 mm
70.399 mm
6.912 mm
0.5845 (= 2.338 mm)
28 mm
0.3835

Number of Teeth
Helix Direction
Unit Correction
Pitch Diameter d
Base Circle Diameter db
Outside Diameter do
Root Diameter df
Work Pitch Diameter dw
Tooth Thickness s
Outside Tooth Thickness
Facewidth
Facewidth Ratio
Chordal Thickness T

6.103

Chordal Dimension M

31.164

Dimension Over (Between) Wires M

77.94

Wire Diameter dw
Comparative Number of Teeth zv
Limit Circumferential Run-out Fr
Limit Deviation of Axial Pitch fpt
Limit Deviation of Basic Pitch fpb

mm
mm
mm

Gear 2
29
Left
-0.21594
120.092 mm
112.379 mm
126.364 mm
108.364 mm
120.092 mm
5.654 mm
0.7854 (= 3.1416 mm)
27 mm
0.2248
4.993
42.532
124.4

6 mm
18.7062
0.031 mm
0.013 mm
0.012 mm

mm
mm
mm
6 mm
31.9106
0.031 mm
0.013 mm
0.012 mm

Load
Power
Efficiency
Speed
Torque
Tangential Force
Radial Force
Axial Force
Normal Force

n
Mk
Ft
Fr
Fa
Fn

Gear 1
0.3748 kW

Gear 2
0.3636 kW
0.97

1500 rpm
2.3861 Nm

879.3103 rpm
3.9482 Nm
67.7867 N
25.5427 N
18.1634 N
74.6818 N

Circumferential Velocity
Resonance Speed

v
nE1

5.5291 m/s
21620.87 rpm

Strength Check According to ISO 6336:1996


Durability

Lh

12000 hour

Material Values

Contact Fatigue Limit


Bending Fatigue Limit
Tensile Strength
Yield Point in Tensile
Hardness in Tooth Core
Hardness in Tooth Side
Base Number of Load Cycles in Contact [10^6]
Base Number of Load Cycles in Bending [10^6]
Whler Curve Exponent for Contact
Whler Curve Exponent for Bending
Modulus of Elasticity in Tension [10^3]
Poisson's Ratio
Type of Treatment

Hlim
Flim

Gear 1
700 MPa
518 MPa
932 MPa
686 MPa
290 HV
0 HV
50
3
10
6
206 MPa
0.3
0

Gear 2
520 MPa
410 MPa
640 MPa
390 MPa
200 HV
0 HV
50
3
10
6
206 MPa
0.3
0

Factors for Contact


Gear 1
Application Factor
Dynamic Factor
Face Load Factor
Transverse Load Factor
Total
One-time Overloading Factor
Elasticity Factor
Zone Factor
Contact Ratio Factor
Single Pair Tooth Contact Factor
Life Factor
Lubricant Factor
Roughness Factor
Velocity Factor
Helix Angle Factor
Size Factor
Work Hardening Factor

KA
KHv
KHb
KHa
KH
KAS
Ze
Zh
Zeps
ZB
Zn
Zl
Zr
Zv
Zb
Zx
Zw

Gear 2

1.15
1.215
3.422
1.843
8.81
1
189.812
2.425
0.863
1.017
1

1
1
0.937
1
0.967
0.983

1
1

Factors for Bending


Gear 1
Application Factor
Dynamic Factor
Face Load Factor
Transverse Load Factor
Total
One-time Overloading Factor
Form Factor
Stress Correction Factor
Teeth with Grinding Notches Factor
Helix Angle Factor
Contact Ratio Factor
Alternating Load Factor
Production Technology Factor
Life Factor
Notch Sensitivity Factor
Size Factor
Tooth Root Surface Factor

KA
KFv
KFb
KFa
KF
KAS
YFa
YSa
YSag
Yb
Yeps
Ya
Yt
Yn
Yd
Yx
Yr

Gear 2
1.15
1.215
2.344
1.897
6.211
1

2.489
1.561
1

2.725
1.514
1
0.93
0.724

1
1
1
1.06
1

1
1
1
1.117
1
1

Results

Factor of Safety from Pitting


Factor of Safety from Tooth Breakage
Static Safety in Contact
Static Safety in Bending
Strength Check

SH
SF
SHst
SFst

Gear 1
Gear 2
2.263
1.709
55.778
42.242
6.734
3.893
131.552
94.57
True

Copyright: (c) 2003 MechSoft, Inc.