Documenti di Didattica
Documenti di Professioni
Documenti di Cultura
Eco-design Indicators
TM
For a more
Sustainable
Chemistry
Lyon - Sep 18, 2012
AGENDA
The Solvay Group
Our commitment to
Sustainability
Our Proprietary Indicators
SOLVAY ACQUIRED
RHODIA, SEPTEMBER 2011
EUR
12.7 billion
NET SALES
EUR
825 million
EUR 2.1
billion
NET
INCOME
REBITDA
TOP 10 worldwide largest chemical player
29,000
A strong commitment to sustainable
development with a clear focus on
innovation & operational excellence
110
EMPLOYEES
MAJOR
INDUSTRIAL
SITES
OUR STRENGTHS
y
r
&
Consumer
Chemicals
e
e
p
e
C
#3
e
m
e
p
o
m
e
n
g
n
e
ac
n
g
n
e
n
g
Polyamide &
Intermediates
&
m
e
&
or
or
m
e
&
m
e
#2
e
c
#1
e
c
m
a
Essential
Chemicals
n
g
#1
ac
Specialty
Polymers
#1
#1
Vinyls &
Acetow
RESEARCH AND
DEVELOPMENT
Strengthening our innovative capabilities
6 major innovation themes aligned with
megatrends:
sustainable energy solutions
renewable chemistry
nanotechnology & advanced materials
eco-efficient processes
organic electronics
consumer chemicals
54m
1,700
IN
VENTURING
R&D
EMPLOYEES
274m
R&D
12
EXTERNAL PARTNERSHIPS
Collaboration with academic partnerships, start ups
and venture capital funds to create synergies
Guaranteeing a seamless link between fundamental
and applied research
322
MAJOR
R&D
CENTERS
NEW
PATENTS
AGENDA
The Solvay Group
Our commitment to
Sustainability
Our Proprietary Indicators
Customers
Employees
Introduction
Deployment
Maturity
Performance
Environment
Investors
Suppliers
Communities
Rhodia
Rhodia Way
Way will
will be
be expanded
expanded into
into Solvay
Solvay Way
Way and
and
become
become the
the Corporate
Corporate Social
Social Responsibility
Responsibility tool
tool of
of the
the Group
Group
10
12
Rhodia 2007
Rhodia 2008
Rhodia 2009
Rhodia 2010
Rhodia 2011
Level 2
Level 1 Deployment
Introduction
Level 3
Maturity
CUSTOMERS
1 - CLIENTS
4,0
3,0
6 - COMMUNAUTES
COMMUNITIES
2,0
EMPLOYEES
2 - COLLABORATEURS
1,0
0,0
5 - FOURNISSEURS
SUPPLIERS
3 - ENVIRONNEMENT
ENVIRONMENT
4 - INVESTISSEURS
INVESTORS
Level 4
Performance
Risks
Industrial &
Community
Suppliers
Customers
Opportunities
Cost control
Social Risks
Customers loyalty
Denigration
Attacks
Boycott
Internal enrolment
Employees
Shareholders
Innovation &
business
Environment
Chemical
Chemical Industry
Industry has
has to
to face
face the
the expectations
expectations of
of all
all its
its stakeholders:
stakeholders:
Changing
Changing Risks
Risks into
into Opportunities!
Opportunities!
14
Vision
1.
2.
3.
4.
15
Missions
l
So
EMPLOYEES
y
va
ENVIRONMENT
INVESTORS
LCA
LCA is
is aa global
global
process
process
which
which implies
implies
to
to collect
collect
data
data far
far
beyond
beyond
Solvays
Solvays
perimeter
perimeter
COMMUNITIES
CUSTOMERS
The
The
16
approach
approach is
is consistent
consistent with
with this
this requirement
requirement
Method
Flows of input and output materials and energy at each stage of the life cycle are listed
to carry out an exhaustive assessment of:
the consumption of energy and natural resources
the emissions into the environment (air, water and soil)
17
17
Source ADEME
Results
The emission and consumption data is processed to assess the potential impact of the
product on the environment: greenhouse effect, atmospheric acidification, exhaustion
of natural resources, etc.
LCA is therefore a multi criteria method.
Impact Categories
Damage Categories
Exchange
with nature
Inventory
For 1 functional unit
Classification
Global Warming
kg CO2 eq.
Non-Renewable energy
MJ Primary
Mineral Extraction
MJ Primary
Carcinogens
kg q. C2H3Cl
Non Carcinogens
kg q. C2H3Cl
Respiratory Organics
Kg q. C2H4
Ionizing Radiations
q. Bq C-14
kg q. CFC-11
kg q. TEG in water
kg q. TEG in soil
18
18
+
Resources
MJ Primary
kg q. PM 2,5
Respiratory Inorganics
Aquatic Eco-toxicity
Climate Change
kg CO2 eq.
kg q. SO2
m org. arable
Modeling
Human Health
DALY
Ecosystem Quality
PDF x m x yr
19
19
Source ADEME
Product
Manufacture
Functional
Unit
Manufacture
Functional Unit
=
1 unit of
PRODUCT
Functional Unit
=
a FUNCTION
Cradle-to-Gate
Cradle-to-Grave
Both
Both assessments
assessments are
are relevant
relevant
20
- Destruction
Usage
- Storage
for Recycling
GRAVE
Raw Material
Extraction
From Nature
GATE
CRADLE
Product Life
A
A standardized
standardized method
method
Specific
Specific Tools
Tools
Inventory
Characterization
Base
dimpact
Methods
Base
dinventaire
Databases
Ecoinvent
Ecoinvent
Impact 2002
IPCC 2007 GWP 100y
Impact 2002
Applications
2 Inventory Analysis
4
Interpretation
of the results
Marketing
Strategy
21
Software
Simapro
Development
3 Impact assessment
Inputs
(mass
& energy)
General
General methodology
methodology which
which needs
needs
specific
specific adaptations
adaptations
Peer
Peer review
review is
is highly
highly recommended
recommended
Outputs
(mass
& energy)
Distribution
Raw Materials
Application
22
Source ACDV
i
r
c
k
g
End of Life
22
r
g
y
w
C
i
c
f
r
Production
R
e
u
m
ACDV* recommendations
23
c
CO2 fossil
Source ACDV
r
CO2 fossil
n
a
m
a
m
CO2 fossil
CO2 fossil
CO2
biogenic
CO2
biogenic
CO2 fossil
Biogenic Carbon
23
o
n
o
Case study # 1
Technyl CR 218 V30
24
Life-cycle Assessment
of the Peugeot 208s
Fan Motor Assembly
manufactured from
recycled Technyl
Conserving
non-renewable resources
Saving
energy
Reducing
CO2 emissions
26
Chemical
company
Plastic
compounder
Polymer
chemistry
Compounding of
engineering plastics
POLYMER
TECHNYL COMPOUND
OEM
Automaker
Conversion
and assembly
Installation and
marketing
MODULE
NEW 208
27
Peugeot 208:
Spotlight on eco-design
With the incorporation of 25% green materials out of total
vehicle polymer content (excluding rubber) of 170 kg
(versus 7% on the 207), the 208 has reached a new
milestone in eco-design.
(PSA)
Peugeot 208
Fan Motor Assembly
Recycled Technyl Polyamide 6
(30% reinforcement)
28
100%
80%
9,600 MPa
75%
75%
50%
9,600 MPa
25%
0%
0
5,000
10,000
(%)
Technyl C 218 V30 (non-recycled polyamide): Weight: 945g Relative density: 1.35
Technyl CR 218 V30 (recycled polyamide): Weight: 945g Relative density: 1.35
29
ne
n
g
ac
or
ac
n
e
c
o
n
e
e
c
os
n
e
ac
Automaker
OEM
Plastic
compounder
q
u
Chemical
company
User
A single LCA
(since design and weight are identical)
30
R
F
R
F
R
F
e
e
e
c
e
e
e
e
F
A
F
A
31
EUTROPHICATION
Dissemination in fresh water of the equivalent
of 300 kg of phosphate, equivalent to
effluents linked to the cultivation of 50t of
wheat in France (6.7 ha).
CLIMATE CHANGE
Greenhouse gas emissions (in CO2 equivalent)
by 400,000 cars traveling around the Paris ring
road.
PHOTOCHEMICAL
OXIDATION
FMA with standard Technyl
FMA with Recycled Technyl
DEPLETION
OF NON-RENEWABLE
RESOURCES
DEPLETION OF
THE OZONE
LAYER
ACIDIFICATION
The emission of 3600 kg of SO2 eq. into the atmosphere,
equivalent to the emissions from the production of
2500 MWh by a coal power plant in Germany, about 400
times the German annual per capita consumption (2009).
32
33
AGENDA
The Solvay Group
Our commitment to
Sustainability
Our Proprietary Indicators
Sustainable Portfolio
Management: SPM
Sustainability Index: SI
34
Indicator
An indicator is a tool for simplification, quantification & communication *
Simplification:
Quantification:
35
Carbon
Carbon
efficiency
efficiency
Atom
Atom
economy
economy
36
MW of G
/
MW of (A + B + D + F)
(%)
Limited
Limited to
to the
the reaction
reaction perimeter
perimeter
Limited
Limited to
to mass
mass or
or mol
mol balances
balances
37
Economic,
Economic, Environment
Environment &
& Societal
Societal impacts
impacts
are
are agregated
agregated in
in one
one single
single indicator
indicator
Source BASF
AGENDA
The Solvay Group
Our commitment to
Sustainability
Our Proprietary Indicators
Sustainable Portfolio
Management: SPM
Sustainability Index: SI
38
SOLVAY GROUP
Which TOOL?
Which METHODOLOGY?
39
SOLVAY GROUP
Operations
Vulnerability
Potential
vulnerability of our
operations and
upstream value chain
to rising costs from
sustainability related
issues
Market Alignment
Products and solutions which
significantly and measurably help
customers and consumers to address
their own sustainable related needs
40
SOLVAY GROUP
Operations Vulnerability
1.
Produce an Ecoprofile
Cradle-to-Gate
Standardized format, following
guidelines from EcoInvent
2.
3.
External Cost =
Physical Impact
X
Shadow Cost
Total sustainability
Operations
themes costs
Vulnerability =
Sales
41
Market Alignment
SOLVAY GROUP
42
(-Products
-)
in markets likely
negatively impacted by
Sustainability and produced
through high impact
production chains
SOLVAY GROUP
43
SOLVAY GROUP
44
SOLVAY GROUP
AGENDA
The Solvay Group
Our commitment in
Sustainability
Our Proprietary Indicators
Sustainable Portfolio
Management: SPM
Sustainability Index: SI
45
High
Project Cycle
Low
Cost
Design
Concept
Detailed
Design
Procurement
Construction
Start-up
As the project proceeds, costs accumulate and the overall cost estimate becomes more certain
46
High
At the same time, the influence of design decisions on project costs decreases
Cost
Low
TM
Design Influence
Design
Concept
Detailed
Design
Procurement
Construction
47
Start-up
as possible
Cumulated net
cash flow
generated
+
1
market launch
Time
10 years
2
1 year
Return on investment
308
Depreciation
72
Variable Costs
78
Cash
Cost
Full
Cost
158
Full Cost
48
1
1
2
3
Processes and products under development for which data are not yet detailed
qualitative
.
J
q
.
m
.
6
.
simplified quantitative
Standard Tool
detailed quantitative
2
.
t
e
Reveals to be adequate
for existing products
Qualitative or simplified
quantitative approach
e
g
Impact degradation
51
Impact reduction
&
a
t
o
n
t
r
n
U
e
-
A
c
&
Full LCA
Key tool : Quantitative SI
Possible as soon as quantitative data are available
Recommended as soon as results from qualitative assessment evidence a need
for a deeper investigation
(critical review)
If proof of interest
52
Qualitative
Qualitative SI
SI &
& Quantitative
Quantitative SI
SI provide
provide aa coherent
coherent
assessment
assessment all
all along
along the
the project
project life
life and
and with
with LCA
LCA
e
d
r
i
e
a
u
o
&
P
r
o
c
F
i
S
c
3
e
0
s
Questionnaires :
20 questions for production steps
20 questions for applications steps and end of life
53
Distribution
matrix
RHODIA Qualitative SI :
Tool structure (supported by an Excel file)
Notes :
General
comments on
products
description
Benchmark
GUIDELINES
Guide
Production steps
Guide
Market :
-2
-1
0
1
2
Results
Climate change
Non-Renewable Resources consumption
Human health
Water management
Climate change
Ecosystem quality
2
Water Management
1
0
QUESTIONS
Non-Renewable Resources
-1
consumption
-2
1 consommation d'nergie fossile l'utilisation
-3
0,00
0,00
0,00
0,00
0,00
0
0
0
0
0
-2
-1
Additional infos on
sustainability
Give details about the expected (according to your know ledge) eff ect on the overall
assessment
QUESTIONS
0,00
0,00
0,00
0,00
0,00
0
0
0
0
0
-2
-1
2 rejets aqueux
Human health
No Answer
0
11
No Answer
questions
Project identification
& summary of
results
No Answer
No Answer
No Answer
No Answer
0
0
projet
No Answer
No Answer
No Answer
0
0
projet
0
0
projet
0
0
projet
projet
projet
projet
guides
30
30 min
min to
to learn
learn
22 hrs
hrs to
to fill-in
fill-in
No Answer
No Answer
No Answer
No Answer
No Answer
No Answer
No Answer
No Answer
un produit assurant une mme fonction pendant un temps plus long constitue
une amlioration
No Answer
No Answer
No Answer
No Answer
No Answer
un produit mettant moins de GES lors de son utilisation ou sa fin de vie (hors
CO2 biognique des produits bio-sourcs, trait la question 14) est une
amlioration.
No Answer
No Answer
projet
projet
projet
projet
projet
projet
projet
projet
answers
un produit plus efficace dans la fabrication du produit fini (pour une mme
fonction) constitue une amlioration
Questionnaires to be
filled-in
projet
No Answer
No Answer
No Answer
No Answer
14 schages intensifs
0
No Answer
No Answer
les GES (gaz effet de serre) sont : CO2, N2 O, CH4 , HFCs, PFCs, SF6
Un produit plus efficace (quantit moindre pour une mme fonction) constitue
une amlioration
No Answer
comments
updated :
comments
No Answer
10 eco-toxicit du produit
guide
No Answer
No Answer
0
Human health
7 biodgradabilit
No Answer
Non-Renewable
Resources
consumption
updated :
No Answer
No Answer
efficacit
0 (kg/fonction) dans la transformation du produit
fini
6 durabilit du march
No Answer
guide
No Answer
Eco-system quality
No Answer
2,00
1,00
0,00
-1,00
-2,00
-3,00
Ecosystem quality
3 volatilit
Climate change
Non-Renew able Resources consumption
Human health
Eco-system quality
Water management
Climate change
Water Management
-2
-1
0
1
2
Results
Eventual missing
features in the
questionnaire for
e nvironmental
impact
Market :
Answer the questions below for the production steps (including manufacture of the
raw materials) using the following advices:
1) answer the questions with your current knowledge (your knowledge at the date);
2) use the chart below as a reference for possible answers;
3) for each group of 2 questions you have to choose only one answer;
4) if the information is unknown to date, the answer should be 0;
5) you should take into account potential opportunities and risks.
Answer the questions below for the application steps of the product life using the
following advices:
1) answer the questions with your current knowledge (your knowledge at the date);
2) use the chart below as a reference for possible answers;
3) for each group of 2 questions you have to choose only one answer;
4) if the information is unknown to date, the answer should be 0;
5) you should take into account potential opportunities and risks.
projet
projet
projet
i
r
From a quantitative
inventory of
inputs/outputs
<
t
n
m
t
e
a
t
e
55
s
s
i
o
o
>
&
s
P
t
a
A tool for
quotation of the
environmental impact
as compared to the
reference
&
PwC consider that the 3E method, developed by Rhodia, fulfills the objective of providing
project teams with a complete and consistent system for environmental evaluation of
Innovation Projects. The accuracy level of the evaluations is adapted to the level of acquired
knowledge for the developing product at the time of evaluation.
By establishing the Qualitative SI as a deliverable for the project tollgates within Rhodia
Innovation Project Management process and by guiding action plans according to identified
risks & opportunities as far as environmental impact is concerned, PwC recognize this method
as aiming at orientating the development of new products towards more environment friendly
solutions and, as such, as being an eco-conception approach.
56
r
e
r
e
P
r
Rhodia
Associated metrics
% of innovation Projects evaluated according to SI method
% of innovation Projects selected according to SI method
Number of LCA realized
57
Associated tools
Innovation management guidelines
Database ICPM
Sustainability Index
2012
2012 target:
target: 90%
90% of
of all
all innovation
innovation projects
projects evaluated
evaluated
Case study # 2
Jaguar CMHP
58
inputs
inputs
outputs
inputs
outputs
outputs
India
Vernon, USA
&
s
inputs
outputs
inputs
outputs
f
inputs
outputs
inputs
outputs
Split at
Vernon
inputs
60
outputs
n
o
na
n
o
na
n
o
n
o
nu
e
u
n
o
e
u
outputs
s
na
a
n
u
m
n
o
n
o
m
o
Transportation
outputs
e
s
Transportation
Split
extraction
inputs
e
inputs
a
n
a
n
inputs
inputs
n
o
Cultivation
outputs
Harvest
outputs
61
4
m
o
p
r
gr
p
r
a
n
na
u
m
n
o
u
m
n
o
na
n
o
n
o
p
r
e
s
Perspectives at Vernon
62
Key Learnings
Moving for Sustainability requires the involvement of all the entities of the
Company
- must be embedded in a global CSR programme
Eco-evaluation is now a state-of-the-art, but there is still room for
improvement
- data bases update
- social aspects
64