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User manual
Desander, Desilter and Mud Cleaner
http://www.gnsolidcontrol.com
Hebei GN Solids Control Co., Ltd (FORMERLY KNOWN AS TANGSHAN GUANNENG MACHINERY
EQUIPMENT CO., LTD). (Brand Name: GN Solids Control)Is a China API & ISO Certified manufacturer
specializing in complete line equipment & shaker screens for:
System
GN Solids Control is one of the most famous International Brand for Mud Solids Control & Drilling Waste
Management.
GN Owns a specialized facility for making shaker screens in Asian largest wire mesh center city.
GN
Up to March,2013, GN is the only China based API Certified manufacturer who provide Vertical
GN System: Design & manufacture complete line equipment for a total mud system which ensures
better integration of system and competitive price.
GN Solids Control Equipments: Shale Shaker, Mud Cleaner ,Desander ,Desilter, Centrifuge,
Agitator, Mixing Hoppers, Flare Igniter, Various Tanks, Pumps, Degassers etc.
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CONTENTS
HYDROCYCLONE UNITS - DESANDER, DESILTER AND MUD CLEANER
SECTION
PAGE
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1.2 SAFETY
Section 2 of this manual contains relevant safety information relating to both operation and
maintenance of this equipment. Be sure this information is read and understood by all personnel.
DO NOT operate the equipment if defective or faulty mechanical or electrical components are
detected.
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No.
Description
No.
Description
Bottom Shaker
10
Clamp 159
10 Hydrocyclone
11
Outlet Connection
U-shape Clip
12
13
4 Hydrocyclone
14
Collection Hopper
15
Manifold Assembly
Clamp 219
Inlet Connection
Table 1-1 GNZJ703-2S12N Mud Cleaner Components Description
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SECTION 2 SAFETY
This section contains a summary of WARNINGS used in this manual applicable to the
equipment. The GN Hydrocyclone Units have been designed to perform the stated functions
safely.
2.1 WARNINGS
All persons responsible for operation and maintenance of this equipment must read and
understand all safety information in this manual prior to operating and/or maintaining the
equipment. The safety warnings listed below are included in applicable procedures throughout
this manual.
2.1.1 SOUND
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2.1.4 OPERATION
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BEFORE ADJUSTING ANGLE OF SCREEN BED.HANDS AND FEET CAN BE CRUSHED BY THE
MOVING SCREEN FRAME.
2.1.5 MAINTENANCE
WARNING!
HIGH
VOLTAGE
MAY
BE
PRESENT.ALWAYS
OPEN
FUSED
DISCONNECT SUPPLYING ELECTRIC POWER TO THE EQUIPMENT ,AND LOCK OUT AND
TAG OUT POWER SUPPLY BEFORE PERFORMING ANY MAINTENANCE AND/OR
ADJUSTMENTS OF EQUIPMENT.
2.1.6 STORAGE
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SECTION 3 - HYDROCYCLONES
3.1 HYDROCYCLONES WORKING PRINCIPLE
The 10 desander hydrocyclone (Figure 3-1) is used to separate solids in the 40- to
100-micron range. It incorporates a precise combination of proportions, angles, ratios, and
materials to optimize separation of solids from the feed material. The desander discharge may be
fed to a desilter for finer particle separation or directly to the screening equipment. For optimum
performance, the hydrocyclone requires a steady inlet feed pressure (feed head) and steady feed
rate (GPM). The feed head may be produced by a gravity-feed system or a centrifugal pump.
Each 10 hydrocyclone requires a nominal inlet flow rate of 500 GPM at 75 feet of head. To
accommodate high flow rate requirements, up to three hydrocyclones can be grouped together
with common feed and discharge manifolds.
Shell
Feed
Drop in Apex
Orifice Nut
The 4 desilter hydrocyclone removes solids in the 16- to 50-micron range from feed
slurry. The hydrocyclone body is the main component of the 4 hydrocyclone (Figure 3-2). A
cone tip is threaded into the bottom of the body. The soft apex is positioned in the tapered hole
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inside the orifice nut, which is threaded onto the cone tip. Tightening the orifice nut (turning
clockwise) compresses the apex, thereby reducing the diameter of its opening. Loosening the
orifice nut (turning counterclockwise) releases compression, allowing the apex to return to its
normal size. By varying the opening of the apex the hydrocyclone spray pattern may be adjusted
during operation.
Optimal performance of hydrocyclones requires a proper balance of feed head, feed rate
(GPM), and apex opening. Improper balance of any of these variables can adversely affect
performance.
In normal operation, feed slurry is introduced tangentially into the interior of the
hydrocyclone (Figure 3-3) at high velocity causing a whirlpool effect to occur inside the cone.
The swirling motion of the slurry drives the larger, denser particles outward against the cone
wall while the smaller, lighter particles move toward the center of the cone.
The low-pressure vortex at the center of the cone pulls in the excess liquid and small
particles, as well as drawing in air through the apex at the lower discharge end of the cone. The
high-velocity air stream aids the upward flow of liquid and small particles toward the cones
upper discharge, while the spiraling stream of liquid and larger particles flows downward along
the cone wall toward the lower discharge. Large solids leaving the lower discharge may be
further processed for removal of remaining small particles and liquid, while the upper discharge
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from the hydrocyclone is often routed to desilters having 4-inch hydrocyclones for removal of
finer particles.
Upper Discharge
(Liquid, Small Particles, Air)
Feed Inlet
Lower Discharge
(Liquid, Large Particles)
The desander accepts up to three 10polyurethane hydrocyclones (cones). The feed inlets
of all cones are connected to a common feed manifold, and the overflow outlet of each cone is
connected to a common discharge manifold. Feed slurry is introduced into the feed manifold and
is equally distributed to the inlets of the cones (Figure 3-4). Extracted solids (underflow) are
discharged from the lower end of the cones into a collection pan. Liquid discharge (overflow)
exits the top of the cones and enters the discharge manifold. Underflow from the cones is routed
to a screen-type cleaning machine, or to a centrifuge for removing additional solids. Overflow
from cones is routed to a desilter or similar equipment to remove smaller particles.
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Discharge Manifold
Liquid Discharge
Feed
Feed Manifold
Solids Discharge
When multiple hydrocyclones are grouped together, the supply of feed material must be
evenly distributed to each cone. To achieve even distribution, the incoming feed slurry is
introduced into a feed manifold having up to 20 outlet ports equally spaced along its length. Ten
outlets are positioned on each side of the manifold (Figure 3-5) to maintain balance. The
discharge manifold above the feed manifold has corresponding ports to collect the output flow
from the cones. When an inline desilter is outfitted with a full complement of cones, all 20
positions are filled. When fewer than 20 cones are installed, equal numbers of cones must be
installed on each side of the feed and discharge manifolds to maintain balance. Consequently,
desilters are supplied only with an even number of cones (8, 10, 12, 16, etc.).
Outlet
Inlet
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Specific Gravity
Operating Pressure(PSI)
8.33
1.00
32
9.00
1.08
35
10.00
1.20
39
11.00
1.32
43
12.00
1.44
47
13.00
1.56
51
14.00
1.68
54
15.00
1.80
58
16.00
1.92
62
17.00
2.04
66
Where:
PPG = Pounds per gallon
Specific Gravity = Mud Weight /33.8
1 PSI = 2.309 Feet of Head
Operating Pressure =(Feet of Head/2.309) (Mud Weight/8.33)
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1000
900
800
16
12
1000
800
500
200
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Clamp
4" Hydrocyclone
Gasket
Figure 3-8 4 Hydrocyclone Installation
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Drop in Apex
Orifice Nut
No.
Model
Item
Qty/Set
10
Shell
10
10
10
Drop in Apex
10
Pressing Cap
21
Remarks
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No.
Model
Item
Qty/Set
Shell
Drop in Apex
Orifice Nut
22
Remarks
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SECTION 4 DESANDER
4.1 GNWSE SERIES WITHOUT BOTTOM SHAKER DESANDER
4.1.1 EQUIPMENT COMPONENT
GNWSE series without bottom shaker desander is composed mainly of manifold assembly,
hydrocyclones, 0-1.0mpa diaphragm pressure gauge; the desanders feeding manifold shall be
connected with centrifugal pump, its overflow manifold connected to another mud tank. The
structure is shown as below:
2. Manifold Assembly
4. 10Hydrocyclones
3.
GNWSE-1S
GNWSE-2S
GNWSE-3S
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1000GPM
1500GPM
Density1.2g/Cm Viscosity45s
Overall Dimension (mm) LXWXH
217710001901
Total Weight(Kg)
419
489
559
Figure 4-2 GNWSE without Bottom Shaker Desander Installation Size and Diagram)
A
(mm)
(mm)
(mm)
(mm)
(mm)
(mm)
(mm)
(mm)
(mm)
(mm)
(mm)
(mm)
(mm)
(mm)
GNWSE-1S
2177
1666
372
20
1626
1000
760
1901
1773
512
1466
24
159
219
GNWSE-2S
2177
1666
372
20
1626
1000
760
1901
1773
512
1466
24
159
219
GNWSE-3S
2177
1666
372
20
1626
1000
760
1901
1773
512
1466
24
159
219
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4. After an accumulated 5000 hours of operation, wear parts of hydrocyclone i.e. cone tube and
drop in apex etc. should be checked or replaced.
4.1.4 WEAR PARTS
No.
Item
Model
Qty/unit
0-1.0Mpa
Remarks
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GNZJ752E-1S
GNZJ752E-2S
Screen Specs
275090028mm
Adjustment Angel ()
20.75kw
G-Force(G)
7.5
7.5
500GPM
1000GPM
1S Standard Model
(Kg)
1048
1105
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Figure 4-4 GNZS752 Bottom Shaker Desander Installation Size and Diagram
Model
GNZJ752E1S
GNZJ752E2S
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
1674
1612
266
1080
1682
1356
1288
1802
1606
1028
471
316
24
159
219
1674
1612
266
1080
1682
1356
1288
1802
1606
1028
471
316
24
159
219
Item
Model
Qty/unit
Remarks
0-1.0Mpa
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pressure gauge, explosion-proof control panel etc. The structure is shown as below:
GNZJ703-2S
GNZJ703-3S
Screen Specs
3700125040mm
Adjustment Angel ()
-1-5
-1-5
21.72kw
21.72kw
G-Force(G)
7.5
7.5
1000GPM
1500GPM
3S Standard Model
Structure Instruction
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Overall Dimension(mm) LXWXH
241921991656
241921132066
1888
1964
Figure 4-6 Standard Bottom Shaker Desander Installation Size and Diagram
A
(mm)
(mm)
(mm)
(mm)
(mm)
(mm)
(mm)
(mm)
(mm)
(mm)
(mm)
(mm)
(mm)
(mm)
(mm)
GNZJ703E-D2S
2419
2362
816
900
2199
1720
1660
1656
1561
1303
540
1080
24
159
219
GNZJ703E-3S
2419
2362
636
900
2113
1720
1660
2066
1717
1513
562
1115
24
159
219
Model
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Item
Model
0-1.0Mpa
30
Qty/unit
Remarks
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SECTION 5 - DESILTER
5.1 GNWSE SERIES WITHOUT BOTTOM SHAKER DESILTER
5.1.1 EQUIPMENT COMPONENT
GNWSE series without bottom shaker desilter is composed mainly of manifold assembly,
hydrocyclones, diaphragm pressure gauge; the desanders feeding manifold shall be connected
with desander centrifugal pump, its overflow manifold connected to another mud tank. The
structure is shown as below:
3. 2 Ball Valve
GNWSE-8N
GNWSE-12N
GNWSE-16N
8 4 Inch
12 4 Inch
16 4 Inch
Hydrocyclone
Hydrocyclone
Hydrocyclone
500GPM
1000GPM
1500GPM
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Overall Dimension(mm)
21939001511
LXWXH
Total Weight
(Kg)
469
504
539
Figure 5-2 GNWSE without Bottom Shaker Desilter Installation Size and Diagram
A
(mm)
(mm)
(mm)
(mm)
(mm)
(mm)
(mm)
(mm)
(mm)
(mm)
(mm)
(mm)
(mm)
GNWSE-8N
2193
1666
388
433
800
900
800
1511
974
341
18
159
219
GNWSE-12N
2193
1666
388
433
800
900
800
1511
974
341
18
159
219
GNWSE-16N
2193
1666
388
433
800
900
800
1511
974
341
18
159
219
Model
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Model
Qty
0-1.0Mpa
1/unit
2"
1/cone
Item
Remarks
Hydrocyclone wear parts Please refer to the hydrocyclone section in this manual
2. 4Hydrocyclones
Assembly
GNZJ752E-4N
GNZJ752E-6N
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GNZJ752E-8N
GNZJ752E-10N
GNZJ752E-12N
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4" Desilter Hydrocyclone
275090028mm
Adjustment Angel ()
20.75kw
G-Force(G)
7.5
7.5
7.5
7.5
7.5
250GPM
375GPM
500GPM
750GPM
1000GPM
4N standard
6N standard
8N standard
10N standard
model
model
model
model
model
1077
1097
Viscosity45s
Structure instruction
Overall
167417071719
dimension(mm)lxwxh
Total weight
(kg)
1007
1037
1057
Figure 5-4 GNZJ752E Bottom Shaker Desilter Installation Size and Diagram
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A
(mm)
(mm)
(mm)
(mm)
(mm)
(mm)
(mm)
(mm)
(mm)
(mm)
(mm)
(mm)
(mm)
(mm)
GNZJ752E-4N
1674
1612
266
1080
1707
1356
1288
1719
1182
341
1146
24
159
219
GNZJ752E-6N
1674
1612
266
1080
1707
1356
1288
1719
1182
341
1146
24
159
219
GNZJ752E-8N
1674
1612
266
1080
1707
1356
1288
1719
1182
341
1146
24
159
219
GNZJ752E-10N
1674
1612
266
1080
1707
1356
1288
1719
1182
341
1146
24
159
219
GNZJ752E-12N
1674
1612
266
1080
1707
1356
1288
1719
1182
341
1146
24
159
219
Model
Item
Model
Qty
Remarks
0-1.0Mpa
1/unit
GNZS703E,
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4. Control Panel
5. Manifold Assembly
GNZJ703E-D8N
GNZJ703E-D12N
SCREEN SPECS
GNZJ703E-16N
3700125040mm
Adjustment Angel ()
-1~5
21.72kw
G-Force(G)
7.5
Structure Instruction
5000 GPM
1000GPM
1400GPM
241921131608
241921131608
241921132126
Overall Dimension(mm)
LXWXH
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1846
1886
2016
Figure 5-6 Standard Bottom Shaker Desilter Installation Size and Diagram
A
(mm)
(mm)
(mm)
(mm)
(mm)
(mm)
(mm)
(mm)
(mm)
(mm)
(mm)
(mm)
(mm)
(mm)
GNZJ703E-D8N
2419
2362
816
900
2113
1720
1660
1608
1071
341
1902
24
159
219
GNZJ703E-D12N
2419
2362
816
900
2113
1720
1660
1608
1071
341
1902
24
159
219
GNZJ703E-16N
2419
2362
816
900
2113
1720
1660
2126
1589
341
1902
24
159
219
Model
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Item
Model
Qty
0-1.0Mpa
1/unit
2"
1/cone
38
Remarks
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2. 10 Hydrocyclones 3. 4Hydrocyclones
GNZJ703E-3S16N
GNZJ594E-3S16N
10" Desander
Hydrocyclone
Adjustment Angel
()
-1~5
-1~5
-1~5
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-1~5
-1~5
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Vibrating Motor
21.72kw
21.72kw
21.72kw
21.72kw
21.72kw
7.5
7.5
7.5
7.5
7.5
500GPM
1000GPM
1000GPM
1500GPM
1500GPM
Structure
D1S8N Standard
2S12N Standard
2S12N Standard
3S16N High
3S16N Standard
Instruction
Model
Model l
Model
Coordination Model
Model
241921131848
241921132147
263921132147
241921132147
263921132147
2071
2296
2343
2393
2440
Parameter
G-Force(G)
Max Treating
Capacity:
Density1.2g/Cm
Viscosity45s
Overall
Dimension(Mm)
LXWXH
Total Weight
(Kg)
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Item
Model
41
Qty/unit
Remarks
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SECTION 7 - WARRANTY
All GN Hydrocyclone Unit sold pursuant to this agreement guarantee 14 Months after shipment
or 12 months after commisioning, whichever comes first. During the guarantee period , GN will
be responsible for problems caused by quality of production or raw material except the wearing
spare parts of the equipment and problems caused by incorrect man-made operation, providing
GN operating, maintenance and inspection recommendations are followed, and authorized oil
filters and lubricants are utilized and replaced at the recommended intervals. In the event of
improper installation, abuse, misuse, improper operation or improper or lack of maintenance of a
GN Hydrocyclone Unit in accordance with GN recommendation and accepted industry practice,
this Warranty will become null and void with respect to such GN Hydrocyclone Unit. During the
period of warranty and upon written notification to GN by the Purchaser, GN guarantees
replacement of all parts manufactured by GN shown to be defective in material and manufacture.
GN makes no further warranty, either expressed or implied, for any amount in excess of the cost
of repair or replacement of any part shown to be defective. The foregoing warranty shall be null
and void and of no further force or effect with respect to any GN Hydrocyclone Unit on which
any repairs or maintenance, other than normal wear part replacements, are performed by any
service provider other than GN or GN authorized providers.
This Warranty does not cover and GN makes no warranty covering:
a. Failures occurring after expiration of the warranty period.
b. Failure caused by decomposition by chemical action or wear caused by abrasion.
c. Equipment damaged in shipment or by accident.
d. Defects in articles purchased by GN or its affiliates from non-affiliated parties and resold
without alteration, which are covered by warranty from the original manufacturer.
e. Failures due to abuse, misuse, or lack of proper recommended maintenance.
f. Failures of equipment, which has in any way been repaired or altered except as authorized by
GN or equipment using components manufactured or repaired by any other party than GN unless
expressly authorized by GN.
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The foregoing warranty shall be herein referred to as the Hydrocyclone Unit Warranty. The
Hydrocyclone Unit Warranty is for the exclusive benefit of Purchaser.
THE CENTRIFUGE WARRANTY CONSTITUTES GNS SOLE AND EXCLUSIVE
WARRANTY WITH RESPECT TO ANY CENTRIFUGE PURCHASED HEREUNDER,
EXCEPT FOR THE CENTRIFUGE WARRANTY, GN HEREBY DISCLAIMS ALL
EXPRESS WARRANTIES (WHETHER ORAL, WRITTEN OR ARISING BY PROMISE,
DESCRIPTION OR SAMPLE) AND ALL IMPLIED WARRANTIES, INCLUDING,
WITHOUT LIMITATION, WARRANTIES OF NON-INFRINGEMENT, ANY WARRANTY
OF MERCHANTABILITY AND FITNESS FOR ANY PARTICULAR PURPOSE, AND ALL
WARRANTIES ARISING BY CUSTOM OR TRADE USAGE.
Purchaser represents that it has evaluated the GN Hydrocyclone Unit in light of the
Hydrocyclone Unit Warranty and has determined that the GN Hydrocyclone Unit are fit and
sufficient for Purchasers operations (including the Processing applications). Purchaser
acknowledges that it is solely responsible for evaluating and choosing the sites where the GN
Hydrocyclone Unit will be installed and the manner in which GN Hydrocyclone Unit will be
used.
GN does not warrant that the Environmental Protection Agency (EPA) or any other regulatory
authority has approved or certified the GN Hydrocyclone Unit for any purpose.
Purchaser assumes any risk, burden and/or costs of EPA or their regulatory compliance with
respect to any GN Hydrocyclone Unit acquired pursuant to this Agreement.
GN has made no inspection of the sites where Purchaser intends to install the Hydrocyclone
Units and disclaims any warranties with respect to installation of the GN Hydrocyclone Unit.
Purchaser shall use its best efforts to ensure that all persons or entities renting or leasing GN
Hydrocyclone Unit are informed of the foregoing exclusive warranty and warranty disclaimer.
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