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Home Improvement
SHAKER
HALL
TABLE
Heirloom
Project
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Construction Details
Overall Dimensions:
42" x 14!/2" x 29"
14!/2
1!/2" SQUARE
TOP OF LEGS
42
J
TOP
1!/2
DRAWER
GUIDE
G
C
SIDE APRON
TOP
MOUNT
H
37
SLOT
MORTISE
5!/4
6
BACK
APRON
B
5!/2
TAPER
STARTING
LINE
5!/2
A
D
FRONT
RAIL
F
FRONT
CENTERS
FRONT
ENDS E
DRAWER
BACK
M
10!/2
I
DRAWER
RUNNER
28!/4
A
LEG
DRAWER
BOTTOM
N
!/4
!/2
1!/2
#/4
K
DRAWER
FRONT
TAPER !/4"
FROM
EACH SIDE
L
DRAWER
SIDE
1!/2
CORNER DETAIL
Materials
A Legs (4)
11/2 x 11/2 - 281/4
3
B Back Apron (1)
/4 x 51/2 - 37
3
C Side Aprons (2)
/4 x 51/2 - 101/2
3
D Front Rails (2)
/4 x 1 - 37
3/ x 31/ - 23/
E Front Ends (2)
4
2
4
F Front Center (1) 3/4 x 31/2 - 31/2
G Drawer Guides (2) 3/4 x 11/2 - 103/4
3/ x 11/ - 103/
H Top Mounts (3)
4
2
4
I Drawer Runners (4) 3/4 x 11/2 - 103/4
3/ x 141/ - 42
J Top (1)
4
2
3/ x 43/ - 1411/
K Fronts (2)
4
16
16
1/ x 37/ - 103/
L Sides (4)
2
16
4
1/ x 215/ - 137/
M Backs (2)
2
16
16
1/ ply. - 105/ x 137/
N Bottoms (2)
4
8
16
(2) #6 x 3/4" Rh woodscrews
(6) #8 x 11/4" Rh woodscrews
(6) 3/16" flat washers
(18) 3/4" brads
(4) 5/8" brads
(4) 1"-dia. cherry knobs w/ screws
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CUTTING DIAGRAM
1!/2 x 3!/4 - 60 (3.2 Bd. Ft.)
A
B
#/4 x 6!/2 - 84 (3.9 Bd. Ft.)
D
E
K
F
D
J
I
NOTE: ALSO NEED ONE SHEET OF !/4" x 24" x 48" PLYWOOD FOR DRAWER BOTTOMS.
Legs
LEG A
a.
5!/4
!/4
STOP
BLOCK
(/16
NOTE:
MEASURE TO
RIGHT SIDE OF BIT
!/4" STRAIGHT
BIT
2
a.
BOTTOM VIEW
1
!/4
!/4
!/4
1
1!/2
!/4
1!/2
2#/4
14
FRONT
APRON
PIPE CLAMPS
3!/2
E
14
Aprons
NOTE:
GRAIN DIRECTION
RUNS SIDE-TO-SIDE
2#/4
D
5!/2
3!/2
END VIEW
#/4"
4
NOTE:
GROOVE FRONT
AND BACK
APRONS
a.
SAW
FENCE
EQUALS
THICKNESS
OF CROSS
MEMBER
JOINT
LINE
!/2
FRONT
APRON
%/16
BACK
APRON
DADO
BLADE
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DADO
BLADE
7
SIDE APRON C
NOTCH
BOTTOM
OF EACH
TENON
BACK
B
a.
a.
APRON
TENON
5!/4
TENON
NOTCH
!/4
PLYWOOD
AUX. FENCE
#/8
GLUE
SIDES
TO
LEGS
5!/8
TEST FIT
TENONS
AFTER
CUTTING
NOTCH
!/2
LIGHTLY
CHISEL DOWN
ALONG TENON
INTO SHOULDER
least 116" untouched along the outside edge of the shoulder. If you cut
all the way to the edge, youll have a
gap and a loose joint.
Start by lightly pushing a chisel
straight into the corner (Fig. 1). Do
this all the way around the tenon.
Then to remove the waste, angle
2
LEAVE !/16"
BORDER
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3
BEVEL
SHOULDERS
TOWARD
TENON
LIGHTLY
CHAMFER
TENON EDGES
9
G
a.
a.
RABBET
BOTH ENDS
1!/2" x 10#/4"
CROSS
MEMBER
G H I
!/2
!/4
CUT GROOVE
IN DRAWER GUIDE
!/8
!/4
10
TOP MOUNT
TOP J
I
DRAWER RUNNER
11
a.
TOP
FRONT
APRON
1#/8
DRAWER
GUIDE
FRONT
APRON
DRILL
OVERSIZED (#/8")
SHANK HOLES
c.
b.
TOP
H
1#/8
BACK
APRON
Drawers
TOP
MOUNT
NOTE:
#8 x 1!/4" Rh
WOODSCREW
AND WASHER
HOLDS TOP
DOWN
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FRONT
APRON
I
DRAWER
RUNNER
13
#/4
12
GUIDE PIN
ROUT EDGES ON
FRONT WITH !/4
ROUNDOVER BIT
2!%/16
SIDE
L
BACK
M
DRAWER BACK
RESTS ON BOTTOM
2!/8
3&/16
4#/16
BOTTOM
N
FRONT
K
CHAMFER
LOWER BACK
CORNER
10#/4
2!/8
SIDE
L
14!!/16
b.
a.
KNOB
SCREW
c.
%/8"
BRAD
CHAMFER
LOWER BACK
CORNER
SNIP
OFF HEAD
#/16
WASHER
%/16
KNOB
#6 x #/4"
WOODSCREW
!/2
16
TOP VIEW
!/8
13&/16
!/2
!/8
&/8
!/4
#/8
FRONT
CHAMFER EDGE
USING PLANE UNTIL
DRAWER SLIDES INTO
OPENING
BACK
14
15
FRONT
#/8
!/4
DEEP
CUT GROOVE
TO FIT DRAWER
BOTTOM
!/2
!/4
!/2
a.
SIDE
!/4
DEEP
DRIVE BRADS
THROUGH
TONGUES
b.
!/2
DRAWER
GUIDE
LEG
!/4
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CROSS
MEMBER
SIDE
GUIDE PIN
FROM #6 x #/4"
WOODSCREW
Woodworking
Technique
DRAWER
FRONT
#/8
#/8
ALIGN BLADE
WITH SHOULDER
OF RABBET
DRAWER
FRONT
FACE SIDE
AGAINST FENCE
THICKNESS
OF BLADE
CREEP UP ON
THE TONGUE
WIDTH
B
MOVE
FENCE
AWAY
FROM
BLADE
ADD SPACER
BLOCK
DRAWER
FRONT
!/4
CUT TONGUE
TO LENGTH
#/8
&/8
FACE SIDE
AGAINST FENCE
#/8
DRAWER
SIDE
USE FRONT AS
A GAUGE TO
POSITION FENCE
SET BLADE
AGAINST INSIDE
SHOULDER
!/4
OUTSIDE
FACE UP
CUT GROOVE IN
SIDE TO FIT TONGUE
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Designers Notebook
By simply shortening the length, the hall table becomes a lamp table with a single drawer. And because
construction is so similar, its easy to build this companion piece at the same time as the hall table.
Construction Notes
The lamp table is built the same as the hall
table.However, some pieces are cut shorter
and there are fewer of other pieces (see the
materials list below).
The back apron (B) and front rails (D) are
each cut to a finished length of 19 1/2" (Fig.
1). The front center (F) is not needed in the
front apron assembly.
Cut only one drawer guide (G), two top
mounts (H), and two drawer runners (I). Cut
rabbets at each end of all these pieces, as was
done for the hall table. Also cut the groove for
the guide pin in the drawer runner.
The table top (J) is cut to a finished length
of 241/2" (Fig. 1).
Because the lamp table has only one drawer,
youll need just one drawer front (K), two
drawer sides (L), one drawer back (M) and
one drawer bottom (N). The drawer uses the
locked rabbet joint and is assembled the same
as the drawers for the hall table.
Once the drawer is assembled, mount a single
knob on the face of the drawer front (Fig. 1).
When assembling the table, the top mounts
(H) set against the inside edges of the legs
(Top View in Fig. 1).
LAMP TABLE
24!/2"
B BACK APRON
2#/4
30
CENTER KNOB
ON DRAWER FRONT
E
FRONT
END
14
D FRONT RAILS
24!/2"
14!/2"
5!/2
2#/4
CHANGED PARTS
3/ x 51/ - 191/
B Back Apron (1)
4
2
2
3/ x 1 - 191/
D Front Rails (2)
4
2
3/ x 141/ - 241/
J Top (1)
4
2
2
Note: Only need 1 each of parts G, K, M, N.
Only need 2 each of parts H, I, L.
Do not need part F.
HARDWARE
(1) #6 x 3/4" Rh woodscrews
(4) #8 x 11/4" Rh woodscrews
(4) 3/16" flat washers
(10) 3/4" brads
(2) 5/8" brads
(1) 1"-dia. cherry knob w/screw
TOP VIEW
FRONT ELEVATION
CHANGES TO MATERIALS
AND HARDWARE
19!/2
18!/2
!/2"
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Tips From
Our Shop
Sliding Platform
The jig I came up with is a sliding platform for the table saw. The great feature
of this jig is that all you have to do is
rotate the leg to taper the next side. The
way the jig does this has to do with the
centerpoint on the end of the leg. (More
on how this works in a bit.)
For now, just mark the centerpoint
on the bottom of the leg. To do this,
draw lines on the bottom of the leg,
connecting opposite corners (Step 1 on
page 10). At the point where the lines
cross, drill a 14"-dia. hole with a brad
point bit and push in a 14"-dia. dowel.
PLATFORM. To build the jig, start with
a piece of 34" plywood about 9" wide for
the platform (A). Cut it to a length of
31" (Step 2 on page 10).
RUNNER. Next, cut a groove in the
bottom of the platform and add a
9
Fence
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Cutting Tapers
DRILL !/4"
HOLE FOR
DOWEL PEG
CONNECT
CORNERS
WITH X
HARDWOOD RUNNER B
MEASURE FROM
SAW BLADE TO SLOT
AND ADD 1"
WASTE
31
32
a.
INSERT !/4"
DOWEL INTO
END OF LEG
a.
!/2
CUT TO
FIT MITER
GAUGE SLOT
A
#/4" PLYWOOD
PLATFORM
#/4
1/ "2
#/4
#8 x 2
Fh
SCREW
REAR
FENCE
C
a.
INSERT DOWEL
INTO FENCE HOLE
1!/2
a.
THIRD:
MARK LINE ON
BACK EDGE FOR
SIDE FENCE
1!/2
1!/2
USE SAME X PATTERN
ON END OF LEG
AND FACE OF FENCE
END OF FENCE
OVERHANGS
PLATFORM !/4"
!/4
1#/8
#8 x 1#/4"
Fh
SCREW
CLAMP
ARM E
IF USING A
QUICK-RELEASE
CLAMP, SCREW
TO SIDE FENCE
1!/2
a.
a.
!/4" x 3!/2"
CARRIAGE
BOLT
1#/8
CLAMP
SPACER F
ONCE CUT,
LOOSEN LEG
AND ROTATE
1#/8
!/2
ALIGN
EDGE OF
FENCE TO LINE
%/8
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Procedure
Depth of Cut
Cut Taper
DRAW LINE TO
FRONT EDGE OF
OUTFEED
TABLE
ALIGN EDGE OF
TAPE WITH LINE
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31
2007 August Home Publishing Co. All Rights Reserved.
FIRST:
OPEN CUTTERGUARD
WITH END OF LEG
SECOND:
SLIDE LEG FORWARD SO
REFERENCE MARKS ALIGN
Position Leg. With the leg against the fence, raise the end slightly above
the table. Now nudge the cutter guard open with the end of the leg and
slide the workpiece forward until the reference mark on the leg aligns
with the mark you made on the fence.
SECOND:
HOOK PUSH BLOCK
OVER END OF LEG AND
COMPLETE CUT
a.
ALIGN BACK EDGE
OF TAPE WITH MARK
ON FENCE
FIRST:
LOWER LEG ONTO
CUTTERHEAD
Begin Cut. When the back edge of the tape aligns with the mark on the
fence, lower the leg down onto the cutterhead. Then hook a push block
over the end of the leg and complete the cut.
SECOND:
MAKE FULL-LENGTH
PASS WITH LEG RIDING
ON TAPERED SIDE
a.
FIRST:
RAISE INFEED TABLE
SO KNIVES SKIM
LAYOUT LINE
INFEED
TABLE
Cleanup Pass. After the taper is cut, remove the tape. Then center the layout
line on the workpiece across the opening in the jointer table. After raising
the infeed table until the knives just graze the line, make a full-length pass.
No.
12 ???
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Woodsmith
32
2007 August Home Publishing Co. All Rights Reserved.