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YJ125X
LIT-11626-21-54
5YR-F8199-14_ch0cv.pmd
5YR-F8199-14
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EAU10050
INTRODUCTION
EAU10090
Congratulations on your purchase of the Yamaha VINO125. This model is the result of Yamahas vast experience in the
production of fine sporting, touring, and pacesetting racing machines. It represents the high degree of craftsmanship and
reliability that have made Yamaha a leader in these fields.
1
This manual will give you an understanding of the operation, inspection, and basic maintenance of this scooter. If you have
any questions concerning the operation or maintenance of your scooter, please consult a Yamaha dealer.
The design and manufacture of this Yamaha scooter fully comply with the emissions standards for clean air applicable at the
date of manufacture. Yamaha has met these standards without reducing the performance or economy of operation of the
scooter. To maintain these high standards, it is important that you and your Yamaha dealer pay close attention to the
recommended maintenance schedules and operating instructions contained within this manual.
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EAU10122
EAU35821
The Safety Alert Symbol means ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!
Failure to follow WARNING instructions could result in severe injury or death to the scooter
operator, a bystander, or a person inspecting or repairing the scooter.
cC
A CAUTION indicates special precautions that must be taken to avoid damage to the scooter.
NOTE:
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NOTE:
This manual should be considered a permanent part of this scooter and should remain with it even if the scooter is
subsequently sold.
Yamaha continually seeks advancements in product design and quality. Therefore, while this manual contains the most
current product information available at the time of printing, there may be minor discrepancies between your scooter
and this manual. If you have any questions concerning this manual, please consult your Yamaha dealer.
EWA12580
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PLEASE READ THIS MANUAL AND THE YOU AND YOUR MOTORCYCLE: RIDING TIPS BOOKLET CAREFULLY
AND COMPLETELY BEFORE OPERATING THIS SCOOTER. DO NOT ATTEMPT TO OPERATE THIS SCOOTER UNTIL
YOU HAVE ATTAINED ADEQUATE KNOWLEDGE OF ITS CONTROLS AND OPERATING FEATURES AND UNTIL
YOU HAVE BEEN TRAINED IN SAFE AND PROPER RIDING TECHNIQUES. REGULAR INSPECTIONS AND CAREFUL MAINTENANCE, ALONG WITH GOOD RIDING SKILLS, WILL ENSURE THAT YOU SAFELY ENJOY THE CAPABILITIES AND THE RELIABILITY OF THIS SCOOTER.
*Product and specifications are subject to change without notice.
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EAU10122
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AFFIX DEALER
LABEL HERE
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EAUT2190
VINO125
OWNERS MANUAL
2007 by Yamaha Motor Corporation, U.S.A.
1st edition, July 2007
All rights reserved.
Any reprinting or unauthorized use
without the written permission of
Yamaha Motor Corporation, U.S.A.
is expressly prohibited.
Printed in Taiwan.
P/N LIT-11626-21-54
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EAU10210
TABLE OF CONTENTS
SAFETY INFORMATION ................... 1-1
Further safe-riding points ............... 1-4
Location of important labels ........... 1-6
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EAU10210
TABLE OF CONTENTS
SPECIFICATIONS ............................. 8-1
CONSUMER INFORMATION ............ 9-1
Identification numbers .................... 9-1
Reporting safety defects ................. 9-3
Motorcycle noise regulation ............ 9-4
Maintenance record ........................ 9-5
YAMAHA MOTOR CORPORATION,
U.S.A. RIVA LIMITED
WARRANTY ................................ 9-7
YAMAHA EXTENDED SERVICE
(Y.E.S.) ........................................ 9-9
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Safety information<IXE>
Q SAFETY INFORMATION
EAU10261
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8
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SCOOTERS ARE SINGLE TRACK VEHICLES. THEIR SAFE USE AND OPERATION ARE DEPENDENT UPON
THE USE OF PROPER RIDING TECHNIQUES AS WELL AS THE EXPERTISE OF THE OPERATOR. EVERY
OPERATOR SHOULD KNOW THE FOLLOWING REQUIREMENTS BEFORE
RIDING THIS SCOOTER.
HE OR SHE SHOULD:
8 OBTAIN THOROUGH INSTRUCTIONS FROM A COMPETENT
SOURCE ON ALL ASPECTS OF
SCOOTER OPERATION.
8 OBSERVE THE WARNINGS AND
MAINTENANCE REQUIREMENTS IN THE OWNERS
MANUAL.
8 OBTAIN QUALIFIED TRAINING IN
SAFE AND PROPER RIDING
TECHNIQUES.
8 OBTAIN PROFESSIONAL TECHNICAL SERVICE AS INDICATED
BY THE OWNERS MANUAL AND/
OR WHEN MADE NECESSARY
BY MECHANICAL CONDITIONS.
Safe riding
8 Always make pre-operation checks.
Careful checks may help prevent
an accident.
8 This scooter is designed to carry
the operator and passenger.
8 The failure of motorists to detect
and recognize scooters in traffic is
the predominating cause of automobile/scooter accidents. Many
accidents have been caused by an
automobile driver who did not see
the scooter. Making yourself conspicuous appears to be very effective in reducing the chance of this
type of accident.
Therefore:
9 Wear a brightly colored jacket.
9 Use extra caution when approaching and passing through
intersections, since intersections are the most likely places
for scooter accidents to occur.
9 Ride where other motorists can
see you. Avoid riding in another
motorists blind spot.
8 Many accidents involve inexperienced operators. In fact, many operators who have been involved in
accidents do not even have a current drivers license.
9 Make sure that you are qualified and that you only lend your
scooter to other qualified
operators.
9 Know your skills and limits.
Staying within your limits may
help you to avoid an accident.
9 We recommend that you
practice riding your scooter
where there is no traffic until
you have become thoroughly
familiar with the scooter and all
of its controls.
8 Many accidents have been caused
by error of the scooter operator. A
typical error made by the operator
is veering wide on a turn due to
EXCESSIVE
SPEED
or
undercornering (insufficient lean
angle for the speed).
9 Always obey the speed limit
and never travel faster than
warranted by road and traffic
conditions.
1-1
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Q SAFETY INFORMATION
9 Always signal before turning or
changing lanes. Make sure that
other motorists can see you.
8 The posture of the operator and
passenger is important for proper
control.
9 The operator should keep both
hands on the handlebar and
both feet on the footboard
during operation to maintain
control of the scooter.
9 The passenger should always
hold onto the operator, the seat
strap or grab bar, if equipped,
with both hands and keep both
feet on the passenger footrests.
9 Never carry a passenger unless
he or she can firmly place both
feet on the passenger footrests.
8 Never ride under the influence of
alcohol or other drugs.
8 This scooter is designed for on-road
use only. It is not suitable for offroad use.
Protective apparel
The majority of fatalities from scooter
Modifications
Modifications made to this scooter not
approved by Yamaha, or the removal of
1-2
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Q SAFETY INFORMATION
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9
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Safe-riding points<IXE>
Q SAFETY INFORMATION
9 Take care not to spill any
gasoline on the engine or
exhaust system when refueling.
9 Never refuel while smoking or
in the vicinity of an open flame.
8 Never start the engine or let it run
for any length of time in a closed
area. The exhaust fumes are poisonous and may cause loss of consciousness and death within a
short time. Always operate your
scooter in an area that has adequate
ventilation.
8 Always turn the engine off before
leaving the scooter unattended and
remove the key from the main
switch. When parking the scooter,
note the following:
9 The engine and exhaust
system may be hot, therefore,
park the scooter in a place
where pedestrians or children
are not likely to touch these hot
areas.
9 Do not park the scooter on a
slope or soft ground, otherwise
it may fall over.
9 Do not park the scooter near a
flammable source (e.g., a
EAU10350
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Q SAFETY INFORMATION
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Q SAFETY INFORMATION
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Q SAFETY INFORMATION
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Q SAFETY INFORMATION
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Part locations<IXE>
EAU10400
DESCRIPTION
EAU10410
Left view
1
2
2
3
4
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6
6
7
9
8
9
1.
2.
3.
4.
5.
6.
7.
8.
9.
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DESCRIPTION
EAU10420
Right view
1
2 3
5
1
2
3
4
5
6
7
7
8
1.
2.
3.
4.
5.
6.
7.
8.
9.
2-2
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DESCRIPTION
EAU10430
2
3
5
4
5
8
6
7
8
9
1.
2.
3.
4.
5.
6.
7.
8.
5YR-F8199-14_ch2.pmd
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EAU10660
OFF
All electrical systems are off. The key
can be removed.
EAU10680
LOCK
The steering is locked, and all electrical
systems are off. The key can be removed.
To lock the steering
2
3
ZAUM00**
ZAUM00**
1. Turn.
2. Release.
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ZAUM00**
1. Push.
3-1
5YR-F8199-14_ch3.pmd
EWA10060
EAU10530
ON
All electrical circuits are supplied with
power, the taillight comes on, and the
engine can be started. The key cannot
be removed.
NOTE:
The headlight and meter lighting come
on automatically when the engine is
started.
2007/05/21, 17:40
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Indicator lights<IXE>
Turn signal indicator light<IXE>
High beam indicator light<IXE>
Speedometer unit<IXE>
Fuel gauge<IXE>
Indicator lights
1
EAUT1820
Speedometer unit
2
40
50
30
60
80
60
40
20
60
40
20
100
20
80
MPH
70
120
10
60
80
70
120
50
30
100
20
10
40
EAU12150
Fuel gauge
80
MPH
3
4
5
ZAUM00**
ZAUM00**
6
7
4 6
Turn signal indicator light 4
This indicator light flashes when the turn
signal switch is pushed to the left or right.
EAU11080
8
9
&
High beam indicator light &
This indicator light comes on when the
high beam of the headlight is switched
on.
ZAUM00**
1. Speedometer
2. Odometer
1. Fuel gauge
3-2
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Handlebar switches<IXE>
Dimmer switch<IXE>
Turn signal switch<IXE>
Horn switch<IXE>
Engine stop switch<IXE>
Start switch<IXE>
Handlebar switches
EAU12500
Right
*
Horn switch *
Press this switch to sound the horn.
Left
1
1
EAU12660
#/$
$
Engine stop switch #
Set this switch to # before starting
the engine. Set this switch to $ to stop
the engine in case of an emergency, such
as when the motorcycle overturns or
when the throttle cable is stuck.
2
3
ZAUM00**
ZAUM00**
EAU12400
&/%
%
Dimmer switch &
Set this switch to & for the high beam
and to % for the low beam.
EAU12460
4/6
6
Turn signal switch 4
To signal a right-hand turn, push this
switch to 4. To signal a left-hand turn,
push this switch to 6. When released,
the switch returns to the center position.
To cancel the turn signal lights, push the
switch in after it has returned to the center position.
2
3
EAU12700
ECA10050
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EAU12950
EAU32483
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3
4
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6
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ZAUM00**
ZAUM00**
ZAUM00**
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9
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Fuel<IXE>
EAU13211
Fuel
EAU36080
Recommended fuel:
UNLEADED GASOLINE ONLY
Fuel tank capacity:
4.7 L (1.24 US gal) (1.03 Imp.gal)
EWA10130
ECA11400
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ZAUM00**
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8 Do not overfill the fuel tank, otherwise it may overflow when the
fuel warms up and expands.
Avoid spilling fuel on the hot
engine.
ECA10070
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2
3
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5
6
7
8
9
Catalytic converter<IXE>
Kickstarter<IXE>
1
2
3
Gasohol
There are two types of gasohol: gasohol containing ethanol and that containing methanol. Gasohol containing ethanol can be used if the ethanol content
does not exceed 10%. Gasohol containing methanol is not recommended by
Yamaha because it can cause damage
to the fuel system or vehicle performance problems.
EAU13431
Catalytic converter
EAU13680
Kickstarter
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The exhaust system is hot after operation. Make sure that the exhaust
system has cooled down before doing any maintenance work.
ECA10700
ZAUM00**
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The following precautions must be
observed to prevent a fire hazard or
other damages.
8 Use only unleaded gasoline. The
use of leaded gasoline will cause
unrepairable damage to the catalytic converter.
8 Never park the vehicle near possible fire hazards such as grass
or other materials that easily
burn.
8 Do not allow the engine to idle
too long.
5
6
7
8
9
1. Kickstarter
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Seat<IXE>
Helmet holder<IXE>
Seat
To open the seat
1. Place the scooter on the
centerstand.
2. Insert the key into the main switch,
and then turn it counterclockwise
to OPEN.
EAU14300
Helmet holder
1
1
2
3
4
ZAUM00**
1. Helmet holder
ZAUM00**
NOTE:
Do not push inward when turning the key.
EWA10160
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Never ride with a helmet attached to
the helmet holder, since the helmet
may hit objects, causing loss of control and possibly an accident.
5YR-F8199-14_ch3.pmd
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8
9
Storage compartment<IXE>
EAU14510
Storage compartment
1
2
3
4
ZAUM00**
1. Storage compartment
EWA10960
8
9
ECA10080
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Keep the following points in mind
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Carrier<IXE>
Luggage hook<IXE>
EAU15110
Carrier
EAUT1070
Luggage hook
1
1
1
2
3
ZAUM00**
ZAUM00**
1. Rear carrier
1. Luggage hook
EWA10170
EWAT1030
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7
8
9
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Sidestand<IXE>
Ignition circuit cut-off system<IXE>
Sidestand
1
2
3
4
EWA10240
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7
8
9
EAU15372
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If a malfunction is noted, have a
Yamaha dealer check the system before riding.
3-10
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NOTE:
This check is most reliable if performed with a warmedup engine.
1
2
The sidestand switch may be defective.
The scooter should not be ridden until checked by a
Yamaha dealer.
YES
NO
NO
3-11
11
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EAU15580
PRE-OPERATION CHECKS
EAU15593
1
2
The condition of a vehicle is the owners responsibility. Vital components can start to deteriorate quickly and unexpectedly,
even if the vehicle remains unused (for example, as a result of exposure to the elements). Any damage, fluid leakage or loss
of tire air pressure could have serious consequences. Therefore, it is very important, in addition to a thorough visual inspection, to check the following points before each ride.
NOTE:
Pre-operation checks should be made each time the vehicle is used. Such an inspection can be accomplished in a very short
time; and the added safety it assures is more than worth the time involved.
3
EWA11150
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If any item in the Pre-operation check list is not working properly, have it inspected and repaired before operating
the vehicle.
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PRE-OPERATION CHECKS
EAU15605
CHECKS
PAGE
Fuel
3-5
Engine oil
6-9
6-11
Front brake
Check operation.
If soft or spongy, have Yamaha dealer bleed hydraulic system.
Check brake pads for wear.
Replace if necessary.
Check fluid level in reservoir.
If necessary, add recommended brake fluid to specified level.
Check hydraulic system for leakage.
6-18, 6-19
Rear brake
Check operation.
Lubricate cable if necessary.
Check lever free play.
Adjust if necessary.
6-17~6-18
Throttle grip
6-14, 6-20
6-15, 6-16
Brake levers
3
4
5
6
6-21
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9
PRE-OPERATION CHECKS
ITEM
CHECKS
Make sure that operation is smooth.
Lubricate pivot if necessary.
Centerstand, sidestand
1
2
3
PAGE
6-21
Chassis fasteners
Make sure that all nuts, bolts and screws are properly tightened.
Tighten if necessary.
Check operation.
Correct if necessary.
Check operation.
3-3
Sidestand switch
3-10
4
5
6
7
8
9
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EAU16592
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See page 5-3 for engine break-in instructions prior to operating the vehicle for the first time.
In order for the ignition circuit cut-off
system to enable starting, the sidestand
must be up.
EWA10290
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8 Before starting the engine, check
the function of the ignition circuit cut-off system according to
the procedure described on page
3-10.
8 Never ride with the sidestand
down.
NOTE:
If the engine does not start, release the
start switch, wait a few seconds, and
then try again. Each starting attempt
should be as short as possible to preserve the battery. Do not crank the engine more than 10 seconds on any one
attempt. If the engine does not start, try
with the throttle open 1/8 turn.
1
2
3
ECA11130
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7
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Starting off<IXE>
Acceleration and deceleration<IXE>
Braking<IXE>
Starting off
1
EAU16780
NOTE:
Before starting off, allow the engine to
warm up.
50
60
80
100
20
70
120
10
EWA10300
(b)
60
40
20
80
MPH
(a)
ZAUM00**
5
6
7
ZAUM00**
8
9
a 40
30
EAU16792
Braking
2. Sit astride the seat, and then adjust the rear view mirrors.
3. Switch the turn signal on.
4. Check for oncoming traffic, and
then slowly turn the throttle grip (on
the right) in order to take off.
5. Switch the turn signal off.
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Engine break-in<IXE>
Parking<IXE>
Engine break-in
There is never a more important period
in the life of your engine than the period
between 0 and 1000 km (600 mi). For
this reason, you should read the following material carefully.
EAU17212
Parking
When parking, stop the engine, and then
remove the key from the main switch.
1
2
ECA10270
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4
5
6
7
EAU16990
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EWA10310
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2
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9
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Maintenance, periodic<IXE>
Tool kit<IXE>
EAU17224
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If you are not familiar with maintenance work, have a Yamaha dealer do
it for you.
EAU17301
PERIODIC MAINTENANCE
EAU17370
ZAUM00**
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5
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1
2
3
4
5
6
7
8
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ITEM
ROUTINE
600 mi
(1,000 km)
or
1
month
ODOMETER READING
2,000 mi
(4,000 km)
or
6
months
4,000 mi
6,000 mi
8,000 mi
10,000 mi
(7,000 km) (10,000 km) (13,000 km) (16,000 km)
or
or
or
or
12
18
24
30
months
months
months
months
Fuel line
Spark plug
Check condition.
Adjust gap and clean.
Replace at 4000 mi (7000 km) or
12 months and thereafter every
4000 mi (6000 km) or 12 months.
Replace.
Replace.
Valve clearance
Crankcase breather
system
Idle speed
Exhaust system
3
4
6-3
* Since these items require special tools, data and technical skills, have a Yamaha dealer perform the service.
5YR-F8199-14_ch6.pmd
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7
8
9
1
NO.
ITEM
ROUTINE
2
1
3
2
4
5
6
7
600 mi
(1,000 km)
or
1
month
ODOMETER READING
2,000 mi
(4,000 km)
or
6
months
10,000 mi
8,000 mi
6,000 mi
4,000 mi
(7,000 km) (10,000 km) (13,000 km) (16,000 km)
or
or
or
or
30
24
18
12
months
months
months
months
Replace.
Clean
* Front brake
Check operation.
Adjust cable and replace brake
shoes if necessary.
* Rear brake
Check operation.
Adjust cable and replace brake
shoes if necessary.
* Wheels
* Tires
* Wheel bearings
* Steering bearings
Repack.
8
9
8
6-4
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ITEM
ROUTINE
* Chassis fasteners
600 mi
(1,000 km)
or
1
month
ODOMETER READING
2,000 mi
(4,000 km)
or
6
months
10,000 mi
8,000 mi
6,000 mi
4,000 mi
(7,000 km) (10,000 km) (13,000 km) (16,000 km)
or
or
or
or
30
24
18
12
months
months
months
months
2
3
10
11
12
Centerstand and
sidestand pivots
Check operation.
Apply lithium-soap-based grease
(all-purpose grease) lightly.
13
* Sidestand switch
Shock absorber
assembly
16
Engine oil
17
Clean.
18
Clean.
15
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4
5
Front fork
14
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ITEM
ROUTINE
1
2
20
Final transmission
oil
19
* V-belt
*
22
23
* switches
21
ODOMETER READING
2,000 mi
(4,000 km)
or
6
months
Check operation.
Adjust headlight beam.
10,000 mi
8,000 mi
6,000 mi
4,000 mi
(7,000 km) (10,000 km) (13,000 km) (16,000 km)
or
or
or
or
30
24
18
12
months
months
months
months
Replace.
600 mi
(1,000 km)
or
1
month
* Since these items require special tools, data and technical skills, have a Yamaha dealer perform the service.
NOTE:
From 12000 mi (19000 km) or 36 months, repeat the maintenance intervals starting from 4000 mi (7000 km) or 12 months.
8
9
6-6
5YR-F8199-14_ch6.pmd
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NOTE:
8 The air filter needs more frequent service if you are riding in unusually wet or dusty areas.
Hydraulic brake system
9 When disassembling the master cylinder or caliper cylinder, always replace the brake fluid. Check the brake fluid
level regularly and fill as required.
9 Replace the oil seals on the inner parts of the master cylinder and caliper cylinder every two years.
9 Replace the brake hoses every four years or if cracked or damaged.
1
2
3
4
5
6
7
8
9
6-7
5YR-F8199-14_ch6.pmd
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1
2
EAUT1831
ZAUM00**
1. Panel A
2. Screw
1
6
ZAUM00**
7
8
1. Panel A
2. Panel B
1
ZAUM00**
EAUT1660
Panels A and B
To remove one of the panels
Remove the screws, and then pull the
panel off as shown.
1. Panel B
2. Screw
ZAUM00**
6-8
5YR-F8199-14_ch6.pmd
2007/05/24, 19:58
EAUT1180
NOTE:
If a torque wrench is not available when
installing a spark plug, a good estimate
of the correct torque is 1/4<->1/2 turn
past finger tight. However, the spark plug
should be tightened to the specified
torque as soon as possible.
4. Install the spark plug cap.
5. Install the panel.
6-9
5YR-F8199-14_ch6.pmd
2007/05/24, 19:58
1
2
3
4
5
6
7
8
9
1
2
1
4
1
3 2
ZAUM00**
ZAUM00**
4
5
6
7
8
9
ZAUM00**
1.
2.
3.
4.
4. If the engine oil is below the minimum level mark, add sufficient oil
of the recommended type to raise
it to the correct level.
To change the engine oil and clean
the oil strainer
1. Start the engine, warm it up for several minutes, and then turn it off.
2. Place an oil pan under the engine
to collect the used oil.
3. Remove panel A. (See page 6-8.)
4. Remove the engine oil filler cap and
drain bolts to drain the oil from the
crankcase.
1
ZAUM00**
cC
5YR-F8199-14_ch6.pmd
10
2007/05/24, 19:58
NOTE:
Make sure that the O-ring is properly
seated.
8. Add the specified amount of the
recommended engine oil, and then
install and tighten the engine oil filler
cap.
cC
EAU20061
11
2
3
4
5
6
7
8
9
6-11
5YR-F8199-14_ch6.pmd
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EAUT1301
Tightening torque:
Final transmission oil drain bolt:
23 Nm (2.3 mkgf, 16.6 ftlbf)
2
3
ZAUM00**
The air filter and V-belt case air filter elements should be cleaned at the intervals specified in the periodic maintenance and lubrication chart. Clean both
filter elements more frequently if you are
riding in unusually wet or dusty areas.
7
8
ZAUM00**
9
1. Final transmission oil drain bolt
ZAUM00**
5YR-F8199-14_ch6.pmd
12
2007/05/24, 19:58
ECA10480
cC
8 Make sure that the air filter element is properly seated in the air
filter case.
8 The engine should never be operated without the air filter element installed, otherwise the
piston(s) and/or cylinder(s) may
become excessively worn.
1
6. Install the air filter case cover by
installing the screw.
ZAUM00**
ZAUM00**
4. Check the air filter element for damage and replace it if necessary.
5. Insert the air filter element into the
air filter case.
w
Use only a dedicated parts cleaning
cC
To avoid damaging the air filter element, handle it gently and carefully,
and do not twist it.
5. Apply oil of the recommended type
to the entire surface of the sponge
material, and then squeeze the excess oil out.
NOTE:
The air filter element should be wet but
not dripping.
Recommended oil:
Engine oil
6-13
5YR-F8199-14_ch6.pmd
13
2007/05/24, 19:58
2
3
4
5
6
7
8
9
Carburetor<IXE>
Throttle cable free play, checking<IXE>
Tightening torque:
Kickstarter bolt:
23 Nm (2.3 mkgf, 16.6ftlbf)
EAU21251
Carburetor
The carburetor is an important part of
the engine and its emission control system, which requires very sophisticated
adjustment. Therefore, carburetor adjustments should be left to Yamaha dealer,
who has the necessary professional
knowledge and experience.
EAU21382
4
5
6
7
8
9
6-14
5YR-F8199-14_ch6.pmd
14
2007/05/24, 19:58
Tires<IXE>
Tires
To maximize the performance, durability, and safe operation of your scooter,
note the following points regarding the
specified tires.
Tire air pressure
The tire air pressure should be checked
and, if necessary, adjusted before each
ride.
EWA10500
w
8 The tire air pressure must be
checked and adjusted on cold
tires (i.e., when the temperature
of the tires equals the ambient
temperature).
8 The tire air pressure must be
adjusted in accordance with the
riding speed and with the total
weight of rider, passenger, cargo,
and accessories approved for this
model.
Up to 90 kg (198 lb):
Front:
150 kPa (22 psi) (1.50 kgf/cm2)
Rear:
200 kPa (29 psi) (2.00 kgf/cm2)
90 kg (198 lb) to maximum load:
Front:
150 kPa (22 psi) (1.50 kgf/cm2)
Rear:
225 kPa (33 psi) (2.25 kgf/cm2)
Maximum load*:
144 kg (317 lb)
* Total weight of rider, passenger,
cargo and accessories
15
2
3
4
Tire inspection
5
1
6
EWA10510
w
Proper loading of your vehicle is important for several characteristics of
your vehicle, such as handling, braking, performance and safety. Do not
carry loosely packed items that can
shift. Securely pack your heaviest
items close to the center of the motorcycle, and distribute the weight
evenly from side to side. Properly
adjust the suspension for your load,
and check the condition and pressure
7
8
ZAUM0054
9
1. Tire tread depth
2. Tire sidewall
6-15
5YR-F8199-14_ch6.pmd
2007/05/24, 19:58
Wheels<IXE>
1
2
3
4
5
Cast wheels
EWA10580
NOTE:
The tire tread depth limits may differ from
country to country. Always comply with
the local regulations.
6
7
Tire information
This scooter is equipped with cast
wheels and tubeless tires with valves.
EWA10590
EAU21960
Front tire:
Size:
3.50-10 51J
Manufacturer/model:
CHENG SHIN C-922L
Rear tire:
Size:
3.50-10 51J
Manufacturer/model:
CHENG SHIN C-6007
Operating the scooter with excessively worn tires decrease riding stability and can lead to loss of control.
Have excessively worn tires replaced
by a Yamaha dealer immediately.
Brakes, tires, and related wheel parts
replacement should be left to a
Yamaha Service Technician.
w
8 It is dangerous to ride with a
worn-out tire. When a tire tread
begins to show crosswise lines,
have a Yamaha dealer replace the
tire immediately.
8 The replacement of all wheel- and
brake-related parts, including the
tires, should be left to a Yamaha
dealer, who has the necessary
professional knowledge and experience.
To maximize the performance, durability, and safe operation of your motorcycle, note the following points regarding the specified wheels.
8 The wheel rims should be checked
for cracks, bends or warpage before each ride. If any damage is
found, have a Yamaha dealer replace the wheel. Do not attempt
even the smallest repair to the
wheel. A deformed or cracked wheel
must be replaced.
8 The wheel should be balanced
whenever either the tire or wheel
has been changed or replaced. An
unbalanced wheel can result in poor
performance, adverse handling
characteristics, and a shortened
tire life.
8 Ride at moderate speeds after
changing a tire since the tire surface must first be broken in for it
to develop its optimal characteristics.
6-16
5YR-F8199-14_ch6.pmd
16
2007/05/24, 19:58
EAU22170
1
1
(b)
ZAUM00**
(a)
1. Adjusting nut
4
EWA10650
ZAUM0107
ZAUM0108
The brake lever free play should measure 2.0~5.0 mm (0.08~0.20 in) as
shown. Periodically check the brake lever free play and, if necessary, have a
Yamaha dealer check the brake system.
The brake lever free play should measure 10.0~20.0 mm (0.39~0.79 in) as
shown. Periodically check the brake lever free play and, if necessary, adjust it
as follows.
To increase the brake lever free play,
turn the adjusting nut at the brake shoe
plate in direction (a). To decrease the
brake lever free play, turn the adjusting
nut in direction (b).
EWA10640
w
An incorrect brake lever free play indicates a hazardous condition in the
brake system. Do not operate the
motorcycle until the brake system has
been checked or repaired by a
Yamaha dealer.
6-17
5YR-F8199-14_ch6.pmd
17
2007/05/24, 19:58
5
6
7
8
9
EAU22540
EAU22410
1
4
5
6
2
1
1. Wear indicator
2. Wear limit line
ZAUM00**
8
9
ZAUM00**
5YR-F8199-14_ch6.pmd
18
2007/05/24, 19:58
MIN
ZAUM00**
brake fluid level goes down suddenly, have a Yamaha dealer check
the cause.
5YR-F8199-14_ch6.pmd
19
2007/05/24, 19:58
6
7
8
9
EAU23091
EAU23111
Recommended lubricant:
Yamaha Chain and Cable Lube or
engine oil SAE 10W-30
EWA10710
7
8
9
6-20
5YR-F8199-14_ch6.pmd
20
2007/05/24, 19:58
EAU23211
Recommended lubricant:
Lithium-soap-based grease (allpurpose grease)
1
2
3
4
ZAUM00**
ZAUM00**
5
The pivoting points of the front and rear
brake levers must be lubricated at the
intervals specified in the periodic maintenance and lubrication chart.
Recommended lubricants:
21
EWA10740
w
If the centerstand or sidestand does
not move up and down smoothly,
have a Yamaha dealer check or repair
it.
6-21
5YR-F8199-14_ch6.pmd
2007/05/24, 19:58
8
9
EAU23280
2
To check the condition
EWA10750
ZAUM00**
5
6
7
8
9
ECA10590
EWA10750
cC
6-22
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22
2007/05/24, 19:58
EAUT1230
Battery
ZAUM00**
1
2
3
1
4
ZAUM00**
1. Battery
This model is equipped with a sealedtype (MF) battery, which does not require any maintenance. There is no need
to check the electrolyte or to add distilled water.
6
7
ECA10620
cC
EWA10760
w
8 Electrolyte is poisonous and dangerous since it contains sulfuric
6-23
5YR-F8199-14_ch6.pmd
23
2007/05/24, 19:58
1
2
3
4
5
6
7
8
9
ECA10630
cC
8 Always keep the battery charged.
Storing a discharged battery can
cause permanent battery damage.
6-24
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24
2007/05/24, 19:58
Fuse, replacing<IXE>
Headlight bulb, replacing<IXE>
ECA10640
EAU23780
cC
1. Fuse
1
4
5
6
ZAUM00**
1. Headlight unit
6-25
25
7
8
9
Specified fuse:
10.0 A
5YR-F8199-14_ch6.pmd
2
3
ZAUM00**
2007/05/24, 19:58
1
1
1
2
3
4
5
6
ZAUM00**
ZAUM00**
1. Headlight coupler
2. Bulb cover
EWA10790
Headlight bulbs get very hot. Therefore, keep flammable products away
from a lit headlight bulb, and do not
touch the bulb until it has cooled
down.
7
4. Place a new headlight bulb into position, and then secure it with the
bulb holder.
ECA10660
cC
Do not touch the glass part of the
headlight bulb to keep it free from oil,
otherwise the transparency of the
glass, the luminosity of the bulb, and
the bulb life will be adversely affected.
6-26
5YR-F8199-14_ch6.pmd
26
2007/05/24, 19:58
EAU24202
1
4
ZAUM00**
5
1. Tail/brake light lens
2. Bulb
ZAUM00**
7
8
9
ECA10680
cC
Do not overtighten the screws, other6-27
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27
2007/05/24, 19:58
Troubleshooting<IXE>
Troubleshooting
2
1
2
3
ZAUM00**
4
5
6
7
8
9
ECA11190
cC
Do not overtighten the screw, otherwise the lens may break.
6-28
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2007/05/24, 19:58
Troubleshooting chart<IXE>
Troubleshooting chart
EWA10840
w
Keep away open flames and do not smoke while checking or working on the fuel system.
1
2
1. Fuel
3
There is enough fuel.
There is no fuel.
Supply fuel.
4
5
2. Compression
There is compression.
There is no compression.
3. Ignition
Wet
Dry
4. Battery
6-29
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2007/05/24, 19:58
Care<IXE>
EAU25991
Care
1
2
3
4
5
6
7
8
9
While the open design of a scooter reveals the attractiveness of the technology, it also makes it more vulnerable.
Rust and corrosion can develop even if
high-quality components are used. A
rusty exhaust pipe may go unnoticed
on a car, however, it detracts from the
overall appearance of a scooter. Frequent and proper care does not only
comply with the terms of the warranty,
but it will also keep your scooter looking good, extend its life and optimize its
performance.
Before cleaning
1. Cover the muffler outlet with a plastic bag after the engine has cooled
down.
2. Make sure that all caps and covers as well as all electrical couplers
and connectors, including the
spark plug cap, are tightly installed.
3. Remove extremely stubborn dirt,
like oil burnt onto the crankcase,
with a degreasing agent and a
brush, but never apply such products onto seals, gaskets and wheel
Cleaning
ECA10781
cC
7-1
5YR-F8199-14_ch7.pmd
2007/05/21, 17:41
ECA10790
cC
Do not use warm water since it increases the corrosive action of the
salt.
3
4
5
6
7
cC
Apply spray oil and wax sparingly and make sure to wipe off
any excess.
Never apply oil or wax to any
rubber and plastic parts, but
treat them with a suitable care
product.
Avoid using abrasive polishing
compounds as they will wear
7-2
5YR-F8199-14_ch7.pmd
2007/05/21, 17:41
8
9
Storage<IXE>
Storage
NOTE:
Consult a Yamaha dealer for advice on
what products to use.
Short-term
Always store your scooter in a cool, dry
place and, if necessary, protect it
against dust with a porous cover.
ECA10820
cC
3
4
5
6
7
Long-term
Before storing your scooter for several
months:
1. Follow all the instructions in the
Care section of this chapter.
2. Drain the carburetor float chamber
by loosening the drain bolt; this will
prevent fuel deposits from building
up. Pour the drained fuel into the
fuel tank.
8
9
w
To prevent damage or injury from
sparking, make sure to ground the
7-3
5YR-F8199-14_ch7.pmd
2007/05/21, 17:41
NOTE:
Make any necessary repairs before
storing the scooter.
1
2
3
4
5
6
7
8
9
7-4
5YR-F8199-14_ch7.pmd
2007/05/21, 17:41
Specifications<IXE>
EAU26320
SPECIFICATIONS
EAU2633K
Dimensions
1
2
3
4
Weight
Engine
7
8
9
Type
YAMALUBE 4, SAE10W30 or SAE20W40
Overall length
1755 mm (69.1 in)
Overall width
699 mm (27.5 in)
Overall height
1063 mm (41.9 in)
Seat height
759 mm (29.9 in)
Wheelbase
1230 mm (48.4 in)
Ground clearance
95 mm (3.74 in)
Minimum turning radius
1800 mm (70.9 in)
Engine oil
10
30
50
70
90
Type x quantity
BS26 x 1
110 130 F
YAMALUBE 4 (10W-30)
or SAE 10W-30
Clutch
YAMALUBE 4 (20W-40)
or SAE 20W-40
-20
-10
10
20
30
Clutch type
Dry, centrifugal automatic
Transmission
40 50 C
Engine type
Air cooled 4-stroke, SOHC
Cylinder arrangement
Forward-inclined single cylinder
Displacement
125.0 cm3
Bore x stroke
51.5 x 60.0 mm (2.03 x 2.36 in)
Compression ratio
9.80 :1
Starting system
Electric starter and kickstarter
Lubrication system
Wet sump
Type
SAE85W-140(GL5)
Quantity
0.13 L (0.14 US qt) (0.11 Imp.qt)
Air filter
Chassis
Fuel
Recommended fuel
Unleaded gasoline only
Fuel tank capacity
4.7 L (1.24 US gal) (1.03 Imp.gal)
Carburetor
Frame type
Steel tube backbone
Caster angle
32.00 degree
Trail
75.0 mm (2.95 in)
Front tire
Type
Tubeless
Size
3.50-10 51J
Manufacturer
Mikuni
8-1
5YR-F8199-14_ch8.pmd
2007/05/24, 19:58
SPECIFICATIONS
Manufacturer/model
CHENG SHIN/C-922L
Front brake
Type
Single disc brake
Operation
Right hand operation
Recommended fluid
DOT 3 or 4
Rear tire
Type
Tubeless
Size
3.50-10 51J
Manufacturer/model
CHENG SHIN/C-6007
Rear brake
Type
Drum brake
Operation
Left hand operation
Loading
Maximum load
144 kg (317 lb)
Front wheel
Wheel type
Cast wheel
Rim size
J10 x MT2.5
(1.50 bar)
(2.00 bar)
Front suspension
Type
Telescopic fork
Spring/shock absorber type
Coil spring/oil damper
Wheel travel
59.0 mm (2.32 in)
Rear suspension
(1.50 bar)
(2.25 bar)
Type
Unit swing
Spring/shock absorber type
Coil spring/oil damper
Wheel travel
54.0 mm (2.13 in)
Electrical system
Voltage, capacity
12 V, 6.0 Ah
Headlight
Bulb type
Halogen bulb
Fuses
Main fuse
10.0 A
Wheel type
Cast wheel
Rim size
J10 x MT2.5
Battery
Model
GTX7A-BS / YTX7A-BS
8-2
5YR-F8199-14_ch8.pmd
2
3
4
5
6
7
8
9
Ignition system
CDI
Charging system
CDI magneto
Rear wheel
2007/05/24, 19:58
Identification numbers<IXE>
Key identification number<IXE>
Vehicle identification number<IXE>
EAU26342
CONSUMER INFORMATION
EAU26351
Identification numbers
1
2
3
4
ZAUM00**
7
8
EAU26410
5
6
EAU26390
ZAUM00**
9-1
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Model label<IXE>
CONSUMER INFORMATION
EAU26460
Model label
1
2
3
4
ZAUM00**
1. Model label
The model label is affixed to the location shown. Record the information on
this label in the space provided. This
information will be needed when ordering spare parts from a Yamaha dealer.
6
7
8
9
9-2
5YR-F8199-14_ch9ind.pmd
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CONSUMER INFORMATION
EAU26551
If you believe that your vehicle has a defect which could cause a crash or could cause injury or death, you should immediately inform the National Highway Traffic Safety Administration (NHTSA) in addition to notifying Yamaha Motor Corporation,
U.S.A. If NHTSA receives similar complaints, it may open an investigation, and if it finds that a safety defect exists in a group
of vehicles, it may order a recall and remedy campaign. However, NHTSA cannot become involved in individual problems
between you, your dealer, or Yamaha Motor Corporation, U.S.A.
To contact NHTSA, you may call the Vehicle Safety Hotline toll-free at 1-888-327-4236 (TTY: 1-800-424-9153); go to http:/
/www.safercar.gov; or write to: Administrator, NHTSA, 400 Seventh Street, SW., Washington, DC 20590. You can also obtain
other information about motor vehicle safety from http://www.safercar.gov.
5
6
7
8
9
9-3
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Noise regulation<IXE>
CONSUMER INFORMATION
EAU26560
AMONG THOSE ACTS PRESUMED TO CONSTITUTE TAMPERING ARE THE ACTS LISTED BELOW.
These acts include tampering with the following systems; i.e., modification, removal, etc.
4
5
Exhaust system
Muffler
Exhaust pipe
Silencer
Intake system
6
7
8
9
9-4
5YR-F8199-14_ch9ind.pmd
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Maintenance record<IXE>
CONSUMER INFORMATION
EAU26600
Maintenance record
1
2
3
Copies of work orders and/or receipts for parts purchased and installed on your motorcycle will be required to document
that maintenance has been completed in accordance with the emissions warranty. The chart below is printed only as a
reminder that maintenance work is required. It is not acceptable proof of maintenance work.
Maintenance
interval
600 mi
(1000 km) or
1 month
2000 mi
(4000 km) or
6 months
4000 mi
(7000 km) or
12 months
6000 mi
(10000 km) or
18 months
8000 mi
(13000 km) or
24 months
10000 mi
(16000 km) or
30 months
12000 mi
(19000 km) or
36 months
Date of
service
Servicing dealer
name and address
Mileage
14000 mi
(22000 km) or
42 months
9-5
5YR-F8199-14_ch9ind.pmd
2007/05/21, 17:42
Remarks
CONSUMER INFORMATION
Maintenance
interval
16000 mi
(25000 km) or
48 months
Date of
service
Servicing dealer
name and address
Mileage
Remarks
18000 mi
(28000 km) or
54 months
20000 mi
(31000 km) or
60 months
3
4
5
6
7
8
9
9-6
5YR-F8199-14_ch9ind.pmd
2007/05/21, 17:42
Warranty, limited<IXE>
CONSUMER INFORMATION
EAU26681
9-7
5YR-F8199-14_ch9ind.pmd
2007/05/21, 17:42
CONSUMER INFORMATION
1
2
3
4
5
6
7
8
9
9-8
5YR-F8199-14_ch9ind.pmd
2007/05/21, 17:42
Warranty, extended<IXE>
CONSUMER INFORMATION
EAU26750
9-9
5YR-F8199-14_ch9ind.pmd
2007/05/21, 17:42
CONSUMER INFORMATION
We urge you to act now. Youll get the excellent benefits of
TRIP coverage right away, and youll rest easy knowing
youll have strong factory-backed protection even after your
Yamaha Limited Warranty expires.
A special note:
If visiting your dealer isnt convenient, contact Yamaha with
your Primary ID number (your frame number). Well be
happy to help you get the Y.E.S. coverage you need.
3
4
5
6
7
8
9
9-10
5YR-F8199-14_ch9ind.pmd
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2007/05/21, 17:42
INDEX
Fuse, replacing ...................................... 6-25
A
Acceleration and deceleration ................. 5-2
Air filter and V-belt case air filter
elements .............................................. 6-12
I
Identification numbers .............................. 9-1
Ignition circuit cut-off system ................. 3-10
Indicator lights .......................................... 3-2
K
Key identification number ......................... 9-1
Kickstarter ................................................ 3-6
C
Cables, checking and lubricating ........... 6-20
Carburetor .............................................. 6-14
Care .......................................................... 7-1
Carrier ...................................................... 3-9
Catalytic converter ................................... 3-6
Centerstand and sidestand, checking and lubricating ............................................... 6-21
D
Dimmer switch .......................................... 3-3
E
Engine break-in ........................................ 5-3
Engine oil and oil strainer ........................ 6-9
Engine stop switch ................................... 3-3
F
Final transmission oil ............................. 6-11
Front brake lever free play, checking ..... 6-17
Front fork, checking ............................... 6-22
Fuel .......................................................... 3-5
Fuel gauge ............................................... 3-2
Fuel tank cap ........................................... 3-4
5YR-F8199-14_ch9ind.pmd
11
B
Battery .................................................... 6-23
Brake fluid level, checking ..................... 6-19
Brake fluid, changing ............................. 6-20
Brake lever, front ...................................... 3-4
Brake lever, rear ....................................... 3-4
Brake levers, lubricating ......................... 6-21
Brake pads and shoes, checking ........... 6-18
Braking ..................................................... 5-2
L
Labels, location of .................................... 1-6
Luggage hook .......................................... 3-9
M
Main switch/steering lock .........................
Maintenance and lubrication, periodic .....
Maintenance record .................................
Maintenance, emission control system ...
Maintenance, periodic ..............................
Model label ...............................................
3-1
6-4
9-5
6-3
6-1
9-2
N
Noise regulation ....................................... 9-4
P
Panels, removing and installing ...............
Parking .....................................................
Part locations ...........................................
Pre-operation check list ...........................
6-8
5-3
2-1
4-2
R
Rear brake lever free play, adjusting ..... 6-17
T
Tail/brake light bulb, replacing ................ 6-27
Throttle cable free play, checking .......... 6-14
Throttle grip and cable, checking and
lubricating ............................................ 6-20
Tires ....................................................... 6-15
Tool kit ...................................................... 6-1
Troubleshooting ........................................ 6-8
Troubleshooting chart ............................ 6-29
Turn signal indicator light ......................... 3-2
Turn signal light bulb, replacing ............. 6-27
Turn signal switch ..................................... 3-3
V
Vehicle identification number ................... 9-1
W
Warranty, extended .................................. 9-9
Warranty, limited ....................................... 9-7
Wheel bearings, checking ...................... 6-23
Wheels ................................................... 6-16
2007/05/21, 17:42
INDEX
5YR-F8199-14_ch9ind.pmd
12
2007/05/21, 17:42
1
2
3
4
5
6
7
8
9
5YR-F8199-14_ch9ind.pmd
13
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1
2
3
4
5
6
7
8
9
5YR-F8199-14_ch9ind.pmd
14
2007/05/21, 17:42
1
2
3
4
5
6
7
8
9
5YR-F8199-14_ch9ind.pmd
15
2007/05/21, 17:42
1
2
3
4
5
6
7
8
9
5YR-F8199-14_ch9ind.pmd
16
2007/05/21, 17:42
PRINTED IN TAIWAN
1!
2007.07-0.8
(E)
5YR-F8199-14_ch0cv.pmd
2007/05/21, 17:38