Address: Guangan Street 15th , Shi Jia Zhuang, China

Tel/Fax: 0086-311-67663887

Website: www.synmec.com

1T/H Sesame Processing Plant

Turnkey Solution
SYNMEC offers customized designed seed processing lines for the high productivity requests in various
grain processing. On site installation and frontline training sessions are available. Our engineering team
are very high experienced and SYNMEC seed processing lines are now performing on almost four
Content
continents.
Brief Introduction
5X Fine Seed Cleaner.
The Design of the Bean Processing Plant
5XQS Destoner
Quotation List for Main Machines
5XZ Gravity Separator
Quotation List for Spare Parts
TCXT Magnetic Separator
Main Machine Introduction
DCS Bag Packing Scale System
Bucket Elevator
Installation Facilities and Staff Requirement
5XZC Seed Cleaner & Grader

The Design of Sesame Processing Plant

Quotation List for Main Machine

Address: Guangan Street 15th , Shi Jia Zhuang, China

Tel/Fax: 0086-311-67663887

Website: www.synmec.com

No.

Name

Quantity Unit
price
(USD)
Underground Inlet
5
288
Hopper

Total
price
(USD)
1440

Remarks

Power KW

10T/hour, double tunnels, motor

reducer

5.5

Bucket Elevator

1890

9450

5XZC Vibratory
Separator

3700

3700

0.74

5X-5 Seed Cleaner

16500 16500

6.7

5XQS-5 Destoner

3600

7200

Platform for first

Destoner

991

991

Magnetic Separator

1668

1668

5XZ-6 Gravity
Separator

8500

8500

Silo

1300

1300

Volume: 3m

10

DCS-50B Automatic
Bag Packing Scale
System

6200

6200

includes bagging scale, belt

conveyor, sewing machine and air
compressor

11

Power Cabinet

3569

3569

Power Distribution Box with All

Power Wires.

7*2=14

8.95

2.82

Address: Guangan Street 15th , Shi Jia Zhuang, China

Tel/Fax: 0086-311-67663887

Website: www.synmec.com

No.

Name

Quantity Unit
price
(USD)
12 4.5A Centrifugal Fan
5
1070

Total
price
(USD)
5350

13

Cyclone Dust
Collector

850

5100

14

Closed Wind

600

3600

15

Air Tunnels

2750

2750

16 Dust Cover for 5XQS5 Destoner

670

1340

17 Dust Cover for 5XZ-6

Gravity Separator

1000

1000

Remarks

Power KW

7.5*5=37.5

0.75*6=4.5

Total Price: 79658 USD

Total Power
80.71 KW

Address: Guangan Street 15th , Shi Jia Zhuang, China

Tel/Fax: 0086-311-67663887

Website: www.synmec.com

Quotation List for Spare Parts

Name

Model

Unit
Price
(USD)

Recommend
Quantity

Total
Price (USD)

Remarks

Bucket

2814

3.5

50 pcs

175

For all the bucket elevators

Vee Belt

A-1600
A-1448

5.5

20 pcs

110

For 5XZC Vibratory Separator and 5XQS5 Destoner

17

4 pcs

68

For support vibration frame of 5XZC

Vibratory Separator
One set 5XZC series Vibratory Separator
have 4 pcs.

8.5

10 pcs

85

Each elevator have 4 pcs,

Each air-closer have 2 pcs.
And some in the machines,

9.2

10

92

For 5X-5 Seed Cleaner

58.8

For 5X-5 Seed Cleaner

100.8

100.8

For 5X-5 Seed Cleaner

22

44

For 5X-5 Seed Cleaner

27.5

27.5

For 5X-5 Seed Cleaner

55

55

For 5X-5 Seed Cleaner

18.4

18.4

For 5X-5 Seed Cleaner

6.4

12.8

For 5XZ-6 Gravity Separator

Rubber Spring

Bearing

UCF205

Resin plate
Paddle board
Bearing

17.4
UCT317

Eccentric
locking collar
Shaft

UELFU
210

Main shaft
Air blower belt

SPZ180

Resin plate
Bearing

UKP210

15.6

31.2

For 5XZ-6 Gravity Separator

Adapter sleeve

H2310

5.5

22

For 5XZ-6 Gravity Separator

Bearing

UKF213

29.3

58.6

For 5XZ-6 Gravity Separator

Adapter sleeve

H2313

7.4

14.8

For 5XZ-6 Gravity Separator

Belt

B1600

2.8

5.6

For 5XZ-6 Gravity Separator

Electric Relay

8.5

8.5

For DCS-50B Bagging Scale System

Power Switch

32

32

For DCS-50B Bagging Scale System

Joint

2.5

10

For DCS-50B Bagging Scale System

A.C Contactor

10

10

For DCS-50B Bagging Scale System

Total EXW Price: 1040USD

Address: Guangan Street 15th , Shi Jia Zhuang, China

Tel/Fax: 0086-311-67663887

Website: www.synmec.com

Main Machine Introduction

Name

Picture

1. Bucket Elevator

2. 5XZC Vibratory Separator

3.5X-5 Fine Seed Cleaner

Address: Guangan Street 15th , Shi Jia Zhuang, China

Tel/Fax: 0086-311-67663887

Website: www.synmec.com
4.5XQS-5 Destoner

5.TCXT350 Magnetic Separator

6.5XZ-6 Gravity Separator

Address: Guangan Street 15th , Shi Jia Zhuang, China

Tel/Fax: 0086-311-67663887

Website: www.synmec.com
7. DCS -50B Bagging Scale System

1. Elevator
DTY Bucket Elevator
APPLIACTION
DTY series bucket elevator is designed for continuous
vertical lifting operation of powdery, granular and small
lump. It extensively applies for the lifting of bulk stocks in
feeding stuff plant, flour mill, and grain depot of different
scale.

Figure.1

Figure.2

High-efficiency
Low breakage
Mobility and Flexibility

Figure.3

Address: Guangan Street 15th , Shi Jia Zhuang, China

Tel/Fax: 0086-311-67663887

Website: www.synmec.com
Figure.1. The new design. Figure.2. The old design.
They are mainly different in the inner buckets. The new
design by using a new pattern bucket(figure.3) highly
decrease the damage of materials.
When discharging the materials, the old bucket will throw
materials off directly, while the new pattern bucket will
drop the materials onto the groove of the bucket ahead.
With the elevator running in a stable speed, the materials
can flow out along switch that groove. Thus the damage
of material will be highly decreased.

2. 5XZC-5DH Vibratory Separator

Dust cyclone separator

Movable model suitable for plant, field and
remote area working
Work independently mounted elevator
Favorable price for promising market demand
High efficiency and capacity

FEATURES
Vibratory Separator becomes basic and most
favourite cleaning machine in seed and grain
industry of global market, with high efficiency,
excellent performance, wide application.
Its suitable for processing all kind of seeds ,cereals ,
grains species and crops, such as wheat, paddy,
rice ,barely, maize, millet, cumin , sunflower seed,
soybean ,coffee bean, cocoa bean ,oil seeds, etc.
Customized sieve layer amount and various machine
combinations allow the seed cleaner & grader to be
used for a wide range of applications and increase
grading efficiency.

The photo is for reference only. In the processing plant, air

cleaning is moved outside, while elevator is separated.

Model

5XZC

Dimension (L*W*H)
Dimension of sieves
Capacity
Weight
Power

INTRODUCTION
Vibratory Separator is used for cleaning and grading
seeds, grains, cereals, and other granule products. It can
be equipped to suit a variety of special jobs and purposes.
Dust and light impurity are removed by aspirator fan.
Material falls on sieve layers and was separated by sieves
according to width and thickness difference. All the
oversize and undersize impurities were discharged from
outlets.

497019003100 mm
20001000 mm
5000 kg/h
1600 kg
0.74KW (fixed type in processing line)

Address: Guangan Street 15th , Shi Jia Zhuang, China

Tel/Fax: 0086-311-67663887

Website: www.synmec.com

3.5X Seed Cleaner

Easy and quick operation and screen changing

The screen boxes are made of wear resistant plywood,

which is approved for food

Screen cleaning with special rubber balls

Built-in light.

Durable surface of the machine owing to high-quality

powder lacquering

INTRODUCTION
The 5X series seed cleaner is a universal machine well suited for pre- and fine cleaning many different species of grain and
seeds.
The standard design of the machine is provided with both pre- and after suction units. Quick screen changing from precleaning into fine cleaning by the operator serves to optimize the cleaning tasks. The 5X series seed cleaner is a very
competitive machine, both as regards price and capacity as well as function and operation.
The technology of the machine is thoroughly tested, which can be documented by many references all over the world.

Model
Dimension(LWH)
Overall weight
Rated capacity
Overall air volume
External air blower
Vibration sieve motor(gear motor)
Back lifting system motor
Feeding motor
Total Power
Air Blower Type
Top air blower Rotary speed
Back lifting air blower Rotary speed
Screen Type
Screen Dimension (LW)
Frequency
Amplitude
Layers and number

5X-5
4
320019203600 mm
3250 kg INTRODUCTION
.
5 t/h
5
8200 m3 5XQS Destoner is used to remove heavy
4-72N0-6A, 7.5foreign
kW impurity like stone, metallicX
and
Q
2.2 kW glass pieces etc on the principle of weight
3.0 kW difference.
S
1.5 kW
6.7 kW With the combination of fluidization and
5
centrifuge air blower
deck oscillation, heavy particles migrate
4-79NO6A,1400tor/min
upper levels of the deck discharge from
1001000 r/min
outlets and the light particles move to
Dthe
piercing screen
lower level of the deck.
e
8001250 mm
s
300(80400) times/min
30 mm
t
4 layers,7 pieces

ner

Address: Guangan Street 15th , Shi Jia Zhuang, China

Tel/Fax: 0086-311-67663887

Website: www.synmec.com

Excellent performance and high capacity

Wide application for all kinds of seeds, beans, raw
materials
Elevator available
Durable quality with favorable price
Easy operation and maintenance

Model

5XQS-5

Capacity

5000 kg

Power
Dimension (L*W*H)
Weight

7 KW
250014001600 mm
700 kg

INTRODUCTION
5XZ-6 gravity separator is used to separate products with
difference in specific weight.
The
Gravity Gravity
Separator isSeparator
high standard American design ,and
5.5XZ-6
have 7 indented mute air blower (often used in air conditioner) ,
and the grain seeds can also come out from its end outlet also
from its side.

10

Address: Guangan Street 15th , Shi Jia Zhuang, China

Tel/Fax: 0086-311-67663887

Website: www.synmec.com

APPLICATION
5XZ-6 gravity separator is suitable for efficient grading
all cereals, grains ,pulses ,beans and seeds of all crops

High performance and durable quality

Easy installation, operation and maintainance

Inclination and oscillation adjustable

Six

indenpendent air

blower, the

such as coffee bean,

wheat,paddy,barely,maize,millets,sunflower
seed,soybean,oil seeds ,rice etc.

air

distribution

It can efficiently remove partially eaten, immature,

uniformity, reasonable and continuous

insect damaged sick seed from the seed.To achieve

Available deck for many different material

high grading quality of seed ,gravity separator become

Electromagnetic vibrating feeder

the basic machinery for every seed company.

Dust cover available to protect environment

Deck is designed for optimum distribution of air

Professional after sales service with technical support

Dimension (L*W*H)
Platform Area
Capacity (count by wheat)
Lateral angle of inclination
of inclination
6.TCXT250 Longitudinal
Magneticangle
Separator
Amplitude
Power

430019602500 mm
5.36m2
10000 kg/h
36
06
7mm
15 kw
INTRODUCTION
TXCT Magnetic separator is used for removing metals and other
magnetic impurity in grain flow.

Model

TXCT250

Capacity(T/H)

18

Throughput(m3/h)

25

Diameter(mm)

250

Height(mm)

500

Weight(kg)

28

11

Material
entrance

Good
Seed

Mixed
seed (go
back to
the
beginnin

Bad seed
and
impuriti
es

Address: Guangan Street 15th , Shi Jia Zhuang, China

Tel/Fax: 0086-311-67663887

Website: www.synmec.com

7. DCS Automatic Bag Packing Scale System

12

Address: Guangan Street 15th , Shi Jia Zhuang, China

Tel/Fax: 0086-311-67663887

Website: www.synmec.com

INTRODUCTION
The DCS-B bagging scale system has an ideal
weighing system by adopting advanced
microelectronic technologies , it provides
perfect control and management of the
weighing and packing process.
It's suitable of packing the granule materiel,
such as the seed, agricultural product and
chemical etc.

ADVANTAGES

High calculating precision, rapid packaging speed, stable function,

easy operation.
Adopt advanced techniques on control instrument, sensor, and
pneumatic components.
Advanced functions: automatic correction, error alarm, automatic
error detection.
All components which have direct contact with bagging materials
are made from stainless steel.

One Semi-automatic bagging scale system

includes:
One Automatic Packing Scale,

One Elevator

One Air Compressor

One Conveyer Belt

One Bag-sewing machine

(or bag heat-sealing machine)

Model

DCS-50B

Metering Range

10-50 KG

Bagging Speed

Over 240 bag/H

Accuracy

0.2%

Working Temperature

-10 ~ +40

Installation facilities and staff requirement

13

Address: Guangan Street 15th , Shi Jia Zhuang, China

Tel/Fax: 0086-311-67663887

Website: www.synmec.com

Customer should supply necessary facilities and staff as below for processing line installation
Any problem please contact with supplier.
No.
1
2
3
4
5
6

7
8
9
10
11
12
13

Name
AC arc welding
machine
Electric cut-off
machine
Pistol drill
Angle grinder

Number
2 sets

Remarks
At least model BX_1-200

1 set

Power 2.2kw above, with cutting blades

2 sets
2 sets

Electric hammer
Oxygen and acetylene t
ype metal cutting equip
ment
Forklift
Socket
380V 50Hz 3Phase
power
Construction workers
Assembling workers
Electrician
Testing material

1set
1set

Can fix 16mm drill

Polish welded work piece, with cutting blades and abrasive
disc
20mm drill for breaking cement

1 set
2 sets

1 persons
2-4 persons
1 persons

Lifting capacity over 2T

With 30 meters wire
main manufactory power can load all the machines

at least two workers are the processing line operators

at least 1 Ton raw material for final processing line testing.

Installation cost
Supplier will send one senior engineer and one English translator to buyers local plant, train local workers,
assemble and install the processing line. It will take seven days to complete installation with local workers, one
day for adjustment and one day for training the operators, so there are nine days in total for finish on-site
assembly, adjusting and training.
Buyer should pay salary 80 USD per day for senior engineer and 50 USD per day for English translator, and
other cost such as air tickets, getting visa charges, local transportation charges, food and accommodation fee.

14