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Analysis Standard
Tesla Motors, Inc.
TS 0003413
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Contents
1.0
1.1
1.2
1.3
2.0
2.1
3.0
3.1
3.2
3.3
4.0
4.1
4.2
4.3
5.0
5.1
5.2
6.0
7.0
Introduction ..............................................................................................................................3
Scope.....................................................................................................................................3
Objective ...............................................................................................................................3
Dimensional Guidelines and References ..............................................................................3
Background ...............................................................................................................................4
Repeatability and Bias ..........................................................................................................4
Measurement Systems Analysis ...............................................................................................5
Properties of a good measurement System .........................................................................5
Testing Preparation ..............................................................................................................5
Selecting Sample Sizes ..........................................................................................................6
Gauge Repeatability and Reproducibility .................................................................................7
Analysis of Variance (ANOVA) Method ................................................................................7
Average Range Method ........................................................................................................7
Gauge Acceptability Criteria .................................................................................................9
Gauge Repeatability ...............................................................................................................10
GR Testing ...........................................................................................................................10
Analysis ...............................................................................................................................10
Works Cited ............................................................................................................................11
Revision History ......................................................................................................................12
Table of Figures
Figure 1 - Example of Repeatability and Bias (AIAG, 2010).................................................................4
Figure 2- Impact of Number of Distinct Categories (ndc) of the Process Distribution on Control and
Analysis (AIAG, 2010) ..........................................................................................................................8
Figure 3 - GR&R Acceptability Criteria (AIAG, 2010) ...........................................................................9
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1.0 Introduction
1.1
Scope
This document will focus on the methodology behind measurement system analysis.
Key concepts will be covered, including the preparation, analysis and actionable items of
measurement system analysis, specifically check fixtures and gauges that collect variable
data.
1.2
Objective
1.3
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2.0 Background
2.1
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3.2
Testing Preparation
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3.3
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4.1
In the analysis of variance method, the variance can be decomposed into four
categories: Parts, Appraisers, the Interaction between parts and appraisers, and the
Repeatability of the gauge (AIAG, 2010). Note that randomization is an important factor to
the success of the ANOVA method See section 3.2.6.
4.2
The Average Range methodology will calculate the percent of process variation of
the overall measurement system, including its main components; repeatability,
reproducibility and part variation.
Data is collected into the AIAG standard format for GR&R using percent tolerance
calculations at 6 Sigma. Using any basic computer software, the reports page can be
tabulated automatically, and the results will be displayed. It is important to ensure the
correct K constants are used when calculating EV, AV and PV. Once the data input has
been completed, we can now begin to analyze the final values. TS-0003552 is the only
accepted format for data collection and analysis for GR&R studies.
4.2.1 Equipment Variation EV This is the variation estimated to be the result
of the equipment performance, and also an index of the system
repeatability.
4.2.2 Appraiser Variation AV This is the variation estimated to be the result of
the appraiser performance, and also an index of the system reproducibility.
4.2.3 The GR&R is simply the sum of squares of the EV and AV, divided by the
tolerance rage. This is a good indication if your measurement system is
acceptable.
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Figure 2- Impact of Number of Distinct Categories (ndc) of the Process Distribution on Control and Analysis (AIAG, 2010)
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4.3.6 Number of Discrete Categories should be greater than 5, See section 4.2.4
for more details. Departure from this requirement requires buyoff from
Tesla Motors Dimensional Engineering.
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5.1
GR Testing
5.2
Analysis
Once the data has been collected, the analysis is simply the following equation:
6
1
% =
100 =
( )2
1
=1
When analyzing the 3-1-10 GR, the largest GR value from the group of 3 parts will
be used to represent the final outcome. Similar to the acceptability requirements for
GR&R, outlined in 4.3.5, the GR results must be below 10%.
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Date
1.00
01/2015
Description of Change
Initial Release