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Teresina 24/12/2015

REPORT ABOUT WELDING SISTEM

Good morning Sir.s.
The working of welding mesh machines in Brasil is very diversified, due to the fact that each company has
preferences per different types of mesh.
After having collected the information from the customers I have been considering the production of
Ferronorte machine and Mmaia machine, because the Trelicamp machine has had many problems with
welding per problems of power and electrical cables.
It is very important to mention that our customers dont have control of electrodes exchange then I made
the calculation per produced of pieces and information of workers.
Type of Mesh most produced by Ferronorte:
Q92 - 4.2 x 4.2 x 2450 x 6000 x 150 of Spacing.
Q138 - 4.2 x 4.2 x 2450 x 6000 x 100 of Spacing.
Q196 - 5.0 x 5.0 x 2450 x 6000 x 100 of Spacing.
At mesh with spacing 150 the machine has produced from 850 pieces per turn of 8:00 working hours to
850 per day.
And at mesh with spacing 100 the machine has produced 600 pieces per turn or per day. And the operator
has informed me that it is not s good change of side of the upper electrodes because there has been
problems due to bad contact.
The operator has also informed me that He had changed the welding upper electrodes the originals after 3
months of working.
And the welding down electrodes had been changed after 2 months a side.
And the supervisor of Mmaia has informed me that he had changed the all welding electrodes almost after
the same lentgh of time.
However, the Mmaia are working with the different mesh:
Mesh Pop Light 3.4 x 3.4 x 2000 x 3000 x 200 of spacing.
Mesh Pop Medium 3.4 x 3.4 x 2000 x 3000 x 150 of spaceing.
Mesh Pop Reinforced 4.2 x 4.2 x 2000 x 3000 x 150 of spacing.
Mesh Pop Heavy 4.2 x 4.2 x 2000 x 3000 x 100 of spacing.a damage at electrical coil of motor.
Then we can say for a media of production considering that the machine has produced a media from 750
pieces to Ferronorte because they were working with two types of spacing and with different numbers
production.
Then for change of upper electrodes are 49.500,00 pieces. the base of calculation 22 days per month and to
three months 66 days x 750 pieces per day.
I believe that this approximate calculation for mesh of 6000mm with diameter of wires 3.4 and 4.2 and
2450 and spacing 150 and 100.
And for down electrodes 33.000,00 x 2 pieces for the change because we use the two sides.
And if considering that the mesh of Mmaia have 3000 x 2000 this value is double approximate or a more
because at this machine have spacing of 200 and the number of pieces to spacing 200 is bigger. These
values only for original electrodes.
I hope that has been enoght to help you.
Please , see pictures of base of electrodes:
E U R O B E N D S. A.
ADVANCED TECHNOLOGY PRODUCTS
350, TATOIOU AVENUE, AHARNES 136-77, ATHENS GREECE
TEL. ++30 210-8077775, FAX ++30 210-6206567

http://www.eurobend.com

e-mail: eurobend@otenet.

This Pictures are of Trelicamp machine and after I had visualized this problem I have sent a Report to
manager of Trelicamp and to Eurobend.
Also is important I to state that these Problems were both verified by Ilias Espanopoulos and I. I.

E U R O B E N D S. A.
ADVANCED TECHNOLOGY PRODUCTS
350, TATOIOU AVENUE, AHARNES 136-77, ATHENS GREECE
TEL. ++30 210-8077775, FAX ++30 210-6206567

http://www.eurobend.com

e-mail: eurobend@otenet.

E U R O B E N D S. A.
ADVANCED TECHNOLOGY PRODUCTS
350, TATOIOU AVENUE, AHARNES 136-77, ATHENS GREECE
TEL. ++30 210-8077775, FAX ++30 210-6206567

http://www.eurobend.com

e-mail: eurobend@otenet.

BEST REGARDS
JULIANO LIMA.
E U R O B E N D S. A.
ADVANCED TECHNOLOGY PRODUCTS
350, TATOIOU AVENUE, AHARNES 136-77, ATHENS GREECE
TEL. ++30 210-8077775, FAX ++30 210-6206567