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Instructions catalog
The main use and performance
Specification and parameter
Working conditions and applied environment
Main structure
PL Configuration of control system and working principle
Control System Description
Mechanical adjustment
Maintenance and lubrication of the mechanical structure
Common faults and exclusion method
label assembling sketch
Electrical diagrams
Optical fiber amplifier adjustment method
Main electrical appliances
tools and accessories
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sticking rate and reliabilitygood stability.The controller is developed on the basis of traditional
LCD controller, compared to previous LCD controller,it does not only enlarge the manmachine interface, also adds the function of graphical display and Chinese information
prompting, more easy to operate so that the control is more humane.In particular, we increase the
digital control of speed motor, which can achieve controlling the adjustment, starting, stopping of
sub-bottle speed, on the controller interface, label winding speed and bottle conveying speed,
also and stops, which finished the true sense of the realization of controlling the entire machine
operation by controller.
Control content
1.Cumulative production count can add up the quantity of labels stuck by machines long-term
work.
2.Each shift production count count sticking labels quantity every round, which is available to
company to effectively control the total production.
3.when labels use up, machine automatic stops It can automatic stop and alarm when a plate of
labels used up.
4.caution when lack labels Voice prompting when rest labels are insufficienturge operators
to prepare in advance to change the labels.
5.System test labeling speed per minuteproviding the basis for the operator to control
production at any time.
6.Speed motor centralized control The controller can directly control each speed motor speed,
starting and stopping.
7.Full Chinese menu prompt dynamic Chinese menu showed on Touch screen display different
content, dynamic display, all alarm, use Chinese visual instructions to prompt.
8.Power Shutdown Data ProtectionIf the machine loses power unexpectedly, the controller can
protect the setup parameters, and statistical data is not lost.
9.Troubleshooting tips and audible alarm monitoring a variety of fault when labeling, once
system fails, it will automatically shut down, and beeper, then beeper will ring..
2Work Principles
The controller detects the conveyor belt after the required labeling bottles through the bottle
detecting sensor,immediately start sending standard stepper motor,fast delivering the label,with
the pressure label wheel action,when the mark position detection sensor detects label gap,stop
stepping motor to send label,controllers have been labeled counts,meanwhile refresh the display
screen,analyzing each set value,timely alert alarm,effective control equipment normal operation.
3Controller
Max count 000000-999999
Displaying5.7-inch LCD touch controller
data inputLCD touch screen input directly
stepper motor85BYGH201
driverQ2HB888A
Control System Description
1Control Panel Figure and function
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Photo 1
interface Figure 1 .The upper left corner is the parameters when machine is
working.six buttons in the bottom line clickrun,then enter into running
interface(Figure 1) machine starts operating.Click "label test" when the machine
stops, it will be out a label.click the button that you need to change the value, it will
enter into the figure 2.
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c Photo 2
Running interface
Systems running interface is right the interface when machine works properly. Click
the "stop" means to that machine stops working. Click "bottle conveying stop",
bottle conveying motor will stop and click "bottle conveying on" bottle conveying
motor will run. Click on "coding pause", coders stop, click "coding on ",coder starts.
Running interface
monitor part:
Cumulative production It represents the cumulative labeling quantity every
round.cumulative production can automatic add up labeling quantity every round, the
total will not change because of turned off or power off, but always accumulated.
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button,conveyor will stop,but other part can work,click the "Stop" button,the machine will stop
working.
3.maintenance
1 No response when power onEnsure the power is turning on or notWiring section is
reliable connection.
2 The software displays disruption or buttons with no response when workingcut down the
power and tr again.
3 Do not scrub with an organic solvent so as to avoid sharp scratches.
Turn off the switch if the controller does not use for a long time.
Mechanical adjustments
1First take down the pressure plate,then put on paper plate and pressure plate.(NOTE:The inner
hole of the paper plate is closely matched with the center of the stainless steel plate,if not
matched,you can put some adhesive label paper in there let closely matched.) finally,tightening
screw.
Next step,you should check the rotation of drum paper plate is flexible.(Like figure 3)Checking
the bearing is flexible or not.And if the spring is too tight to cause the rocker arm is not
flexible,you should let the spring or green round- belt to relax,until it is flexible then you can stop
.
2Requirements of wearing label tapecheck whether the roller on the label wearing route is
flexible or notif notadjust it to be flexible.Threading method is based on the direction of the
arrow on the back page sketch,Special attention that label tape has to through from the
intermediate space of beam photoelectric sensorto ensure normal operation of Optical
signaling device.the up and down position of Optical signaling device can be adjusted to
ensure electric eye exposure to the label gap
3labeling testput materials on the conveyadjust rail bar left and right positionClose to the
material gripping mechanism to adjust the position of roller (Generally it has been adjusted
before delivery), put some materials. Then turn on the main switch, and observe whether the
material after quenching from a rear wheel is in a equidistant arrangement.(usually the distance
between material and the material 20-50mm), the material size related to the labeling speed. by
adjusting the wheel speed and controlling the distance between bottle and bottle to choose
labeling speed. Before the trial production,it needs to adjust the clamping force of label
assembling mechanism. when it shuts down, the distance between rubber band and the platen
sponge should be slightly less than the diameter of the bottle, so that the label winding
mechanism will give enough pressure to labels stick on the bottle. After the above finished, then
label test.
Maintenance and lubrication of the mechanical structure
1Need to lubricate rotating part:
rolling bearing use#calcium base greaseonce every three months
The other parts of the lubrication use#32Engine oilonce every three days
2Regularly observed that whether equipment is functioning properly, if there is abnormal sound.
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Wear the label base on the above photo when it is done, checking
whether the label tape is smooth and appropriate tight.
Electrical diagrams
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2 Label checking photoelectricity Press the button for a few seconds two lights
flash simultaneously on screen release the button manually pulling a label in one
direction at a constant speed pull two or three photoelectricity will automatically
detectthen push this button again. Photoelectric adjustment is completed.
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Product name
Model
Pics
PLC controller
DVPI4SSIIT2
DELTA
Human-computer interface
DOP-B05S100
DELTA
Frequency converter
VFDOO2L21A
DELTA
FS-N18N
keyence
Stepper motor
2PB5H-2
Shenzhen
Driver
SMD2P4L-8A
Shenzhen
DC power supply
DKM-PX01A-RO
Shanghai
PMC-24V035W1AA
DELTA
Transformer
JBK100/55V
Shanghai Changcheng
10
Alarm lamp
LTA-205
Shanghai
11
XB2-BS542
Schneider
12
Power switch
XB2-BD21
13
Conveyor motor
5IK60GN-Y
Shanghai
14
GS 61/6.2
Leuze
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124XL
2A
Note
Schneider
Pecs
1set
1
1
1
1
1
1
1
3
1
Remark
Tool
Tool
Tool
Tool
Tool
Tool
Tool
accessory
accessory