BNP B 299139

BNP-A2991-39-* (ENG)
USA-E00060-005-*
MITSUBISHI
MAZATROL T PLUS SERIES
MAINTENANCE MANUAL (SYSTEM)
ADVANCED AND EVER ADVANCING
MITSUBISHI ELECTRIC
Contents
Chapter 1 Basic Operations for Maintenance

1. Coded Key Lock/Unlock
2. Clearing of All Memory
3. Changing of System Parameters
4. Registering/Reading of Parameters to/from EEROM
5. Backup of Saved Data
6. File System Configuration
7. Setting Data with Special Operations
7.1 Setting of Calendar and Timer
2
3
4
7.2 Setting the Integrated Time

7.3 Changing of File System Directory
8. Initialization of Data
9. Option Configuration
5
6
8
9
9
9
10
11
13
Chapter 2 System Maintenance Work

1. Software Version Upgrade
2. Addition of Large Capacity Memory
3. Addition of Communication l/F Card
4. Addition of Software Option
15
16
17
18
21
Chapter 3 Appendix
1. Alarm Display for Spindle and Servo Systems
22
23
26
27
2. 0x141 Dip-switchs Functions

3. DIAGNOSIS Screen Usage Method
Introduction
This manual explains the work and various operations required to service the MAZATROL
T-PLUS, and is intended to be used as an aid for maintenance.
This manual focusses only on the maintenance of the MAZATROL T-PLUS, and thus,
maintenance of the other systems are not explained.
Chapter 1 outlines the various operations required for work. Additions may be made as
required.
Chapter 2 explains the actual enforcement methods of the main operations to be done for
maintenance.
Chapter 3 explains the methods for using the diagnosis screens during simple mainte
nance.

This chapter outlines the basic operations required for servicing the system.
1. Coded Key Lock/Unlock

Screens that do not need to be operated by the user are locked with coded keys, and are not used
normally.
1.1 Prohibited Operations and Screens
Rewriting of system parameters

Reading/writing data fromAo EEROM
Display of various diagnosis screens
HARDWARE ALARM screen
SPINDLE MONITOR screen
SERVO MONITOR screen
MEMORY SCOPE screen
of various parameter screens
Display
MACHINE PARAM 2 screen

PITCH ERROR screen
SERVO PARAM screen
SPINDLE PARAM screen
(D Directory change of file system
..
.
.
.
.
1.2 Releasing of Key Lock

The key lock can beunlocked with the following procedure. The unlocked key will automatically be re-locked
when the power is turned ON.
Select the PARAMETER screen.

(D Press the menu selector key, and input the keys in the order of [T] jjJ[5]|jJ| INPUT l .
The PARAMETER screen menu display will change, and the hidden PARAMETER screen selection
menu will appear.
I
l[
Screen selection key
][
J[
][
Menu keys
-2-
][
1[
][
]
Menu selection keys
2. Clearing of All Memory

The entire memory area of the system is cleared when the card with a memory mounted is replaced or
added.
2.1 Cards with Memory Mounted
QX141 (CPU card)
QX423, 424, 429 (standard SRAM and large capacity memory)

Standard SRAM (QX423)
Large capacity memory (QX423, 424, 429)
2.2 Memory Clear Operation

Clear all of the mounted memory with the following procedure.
Turn the NC power OFF.
Set the DIP switches on the QX141 card. (Turn 1 and 3 ON.)
Turn the NC power ON.
The LED will light when the power is turned ON, and RAM clear
will start.
Clearing is completed when all LEDs go out.
@ Return the DIP switch settings on the QX141 card.
Turn the power OFF after completion.
DIP switch
2
3
4
Turn only 1 and 3 ON.

(Set to the outer side.)
7
8
LED
if
-3-
3. Changing of System Parameters

The details of the system parameters (01 to 0176) are automatically set when the power is turned ON.
System parameter 2
System parameter 1
01
017
081
033
028
029
;
0i6
0176
080
032
Can not change even if the coded key lock is unlocked. (Option definition area)
Can be changed if the coded key lock is unlocked.
Note 1. The option parameters are set from the 'Option Cassette'.
Note 2. The option parameters will not be set in systems not having matching manufacturing Nos.
Note 3. After changing the system parameters, the parameters must be registered into the EEROM.
Note 4 The automatic setting of the system parameters when the power is turned ON can be
inhibited.
QX141 DIP switch 4 = OFF ... System parameter automatic set
QX141 DIP switch 4 = ON Automatic set inhibit
Note 5. The system parameters can be loaded to or saved in the CMT.
Exercise care so that the machine parameters for another machine are not read in by
mistake.
...
3.1 System Parameter Changing Operation

The system parameters are changed with the following procedure.
Select the PARAMETER screen.

Unlock the coded key lock. (Refer to Section 1.)
Press the menu key MACHINE PARAM 2 1 .
The system parameters will display.
@ Using the cursor keys, move the cursor to the setting item.
When the target data has been changed, register the changed, details into the EEROM with the
EEROM write procedure explained later.
-4 -
4. Registering/Reading of Parameters to/from EEROM

All parameters used by the MAZATROL T-PLUS can be registered in the EEROM and read out when
necessary.
Note that the system parameters will be automatically read from the EEROM when the power is turned
ON.
Note 1. The default parameters will be registered in the EEROM before shipping to the YAMAZAKI
factory.
4.1 EEROM Application Format

EEROM
Parameter (SRAM)
HI
System parameters
Machine parameters
(3)
User parameters
The EEROM details are automatically copied to the SRAM when the power is turned ON.
These parameters are written with the 'EEROM register* operation. (Writing is done when the
power is turned ON.)
These parameters are read to the SRAM with the 'EEROM read' operation.
4.2 Parameter Register/Read Operation to/from EEROM

The parameters are registered to the EEROM or read out from the EEROM with the following procedure.
Select the PARAMETER screen, and unlock the coded key lock.
Press the screen selector menu in the following order, and select the 'MEMORY MONITOR
screen'.
DIAGNOSIS
-[
MAINTENANCE
MEMORY MONITOR
Using the cursor keys, move the cursor to the 'EEPROM* item.
Input the command No.
MEMORY
1 Regjster (wrte t0 EEROM)
EEPROM ()
2. Read (Reaj, to SRAM)
|
Press the l START menu.
If 'Register has been selected, turn the power OFF and ON.
-5-
5. Backup of Saved Data

Some of the data used by the MAZATROL T-PLUS is saved by the battery backup even when the power
is turned OFF.
However, even this saved data will be lost when the memory is cleared.
The data may also be lost if the card is mistakenly contacted during replacement, etc.
Therefore, the saved data must be backed up before starting work in which the saved data may be
destroyed.
5.1 Types of Saved Data

Table 5.1 Types of saved data
Saved data type
No.
Location
Backup method
MDISK
EEROM
FROM
Machining program
file system
ATC program
file system
Custom macro program
file system
O*2
o*2
Layout information
file system
Tool data
SRAM
Tool file
SRAM
Tool offset
SRAM
Cutting conditions
SRAM
Claw shape data
SRAM
10 Workpiece offset
SRAM
11 User parameter
SRAM & EEROM
12 Machine parameter
SRAM & EEROM
13 System parameter
SRAM & EEROM
SRAM
16 Ladder latch relay data
SRAM
17 Absolute value detection data
SRAM
18 Tool pocket data (ATC unit)
SRAM
O*1
19 Alarm history
SRAM
20 Periodic inspection items & time data
SRAM
21 Integrated time and operating time
SRAM
O*1
O*1
14 Macro variable
Regeneration
method
15
Automatic
Zero point
return
22
Note *1. This data can be loaded/saved with the CMT I/O menu data when the coded key is unlocked.
Note *2. Special operations are required to back up this data
-6-
5.2 Backing up Saved Data

(1) Using a micro disk
This is the most commonly used method; however, there may be some data that cannot be backed up
or that may require special operations.
ATC program
This program is stored in the file system directory 01, and normally cannot be viewed.
This program can be input/output with the CMT screen as normal after changing the directory.
<D

This program is stored in the same directory as . ATC program, so the same method as the ATC
program is used.
Periodic inspection item data

There is a menu for data input/output on the PERIODIC INSPECTION screen. Note that this
operation cannot be done in the CMT mode, so tape I/O must be used. (The micro disk supports
both input and output.)
Data that is not backed up

If it is known beforehand that the data will be completely lost by memory clear, etc., save the
following data with the OTHER DATA menu on the CMT I/O screen.
Tool pocket data (ATC unit only) MAGAZINE CONTROL screen
PERIODIC INSPECTION screen
Periodic inspection time...
DIAGNOSIS (ALARM) screen
Integrated time
Note 1. Refer to Section 7 for how to change the file systems directory.
Note 2. The MAGAZINE CONTROL screen will not display when the ATC is not used.
Note 3. Special operations are required to set the time and integrated time on the PERIODIC
INSPECTION screen, so refer to Section 7.
Note 4. The CMT I/O OTHER DATA* menu is a maintenance menu displayed when the coded key is
...
unlocked.
(2) Using the EEROM
This does not work as a method to back up the data, but can be used when there will be no problem
if the machining program data, etc., is lost.
It is necessary to note down the integrated time in this case so that restoration will be possible.
(3) Using the FROM
This method is used to copy the SRAM data to the FROM in card units. This is the most appropriate
method for backing up data
Refer to the Memory Backup Tool Specifications Manual for details.
-7-
6. File System Configuration

The following configuration is used for the MAZATROL T-PLUS file system.
Device No.
Directory No.
-0: MDI program
-O'
File System
System macro program (the source is ROM)
-1: ATC program
0: l USER PROGRAM
-1: Layout information

The file system directory is expressed as Device No. + Directory No. The directory normally viewed is 10'
in which the user program is stored.
6.1 File System Format

The size of the MAZATROL T-PLUS file system is determined by the mounted memory capacity and the
system parameter values for the No. of programs and No. of tools.
Setting
value
Standard
32
256
16
512
32
960
60
64
128
Parameter
042
039
No. of programs
No. of tools
Large capacity
512KB
1MB
1.5MB
O
O
O
O
256
16
512
32
Note 1 The No. of programs indicates the maximum setting value for the mounted memory. The value can
be set to a value smaller than the listed value. (This is normally not enforced.)
Note 2. The No. of tools is determined by the machine specifications. The user program capacity will be
reduced if this number is set too high.
Note 3. Refer to the section 'Initialization of Data' for the actual format operations.
-8-
7. Setting Data with Special Operations

The following data requires special operations to prevent unintentional changes by the user.
7.1 Setting of Calendar and Timer
Select the MANUAL mode.

Select the POSITION screen.
Hold down the I RESET l key and press the cursor
JTJ key.
The cursor will move to the date data section with step .
Input the date data to be set, and then press I INPUT I .
Example) To set June 1, 1994:
The cursor will move to the time data after step
. Input the time and then press | INPUT |.
Example) To set 19:45:
mriinmmnmmi INPUT I
7.2 Setting the Integrated Time
Five types of integrated time are displayed on the DIAGNOSIS ALARM screen.
Of these five types, normally the cumulative time cannot be changed, so use the following procedure when
changes are required.
Select the MANUAL mode.

Unlock the coded key lock. (Refer to Section 1.)
Select the SYSTEM PARAMETER screen, and turn the 030 bit-6 ON.
Select the DIAGNOSIS (ALARM) screen.
Using the cursor key, move the cursor to CUMULATIVE TIME'.
Input the time data to be set, and then press l INPUT |
Example) To set 2634: 4826:
rilmMmnmmrmmi INPUT I
Select the SYSTEM PARAMETER screen, and turn the 030 bit-6 OFF. (Note 1)
Note 1. The 030 bit-6 will automatically be turned OFF when the data is input correctly.
POWER ON 0:0000
AUTO CUT OtfOW
AUTO OPR 0:0000

TOTAL CUT 0:00'00*
-9-
TOTAL ON 0:0000
/
/
Cursor
7.3 Changing of File System Directory

As explained in Section 6, the MAZATROL T-PLUS file system is divided into several directories and
controlled. Normally, only part of the directories can be viewed. Note that only the data on the currently
selected directory can be input or output.
When backing up the data, it is important not to forget to save the hidden data also.
(1) Directory change procedure
Select the PARAMETER screen, and unlock the coded key lock.
Select the PROGRAM CONTROL screen.
| DEVICE CHANGE | will be added to the PROGRAM CONTROL screen by step .
Press the I DEVICE CHANGE I menu, and then input the directory to be selected.
00:
-*
fol fol| INPUT 1
-*
MDI and system macro program
ATC and custom macro program
01: [~0~l [T1[ INPUT
10:
RIOT INPUT |
11:mfT|l INPUT |
User program
Layout information
Note 1. The directory 01 data must be saved.

Note 2. The data in directories 10 and 11 can be read with normal program saving operations.
Note 3. Of the data in directory 00, the MDI data is not saved in the reset state. The system macros
do not need to be saved as the source program is in the ROM.
The programs in the ROM are automatically copied when the file system is formatted.
Perform the required work according to the selected directory data

After completing the work, return to the *10* directory.
Note 4. Directory 10 is preset when the power is turned ON.
-10-
8. Initialization of Data
The data must be initialized when all of the memory has been cleared, or when the memory has been
destroyed due to running out of the battery backup, etc. The data or file can be used after the data is
initialized.
8.1 Initializing Method
__
The data is initialized on the DIAGNOSIS (ALARM) screen.

When this screen is selected, the DATA ERASE menu will appear. Press this menu key, and the menu for
data initialization will appear.
Diagnosis (alarm) menu
PLC
LOAD
VERSION SIGNAL IMONITOR IMA1NTEN
[CHECK
Data initialization menu 1
TOOL
OFFSET
TOOL
DATA
TOOL
LIFE
TOOL
Y FILE
DATA
ERASE
0()
(CHUCK
CUTTING I WORK
COND. | OFFSET
DATA
pAW
I DATA I
piy
PROGRAM
MAINTENTSYSTEM I
CHECK
PARAM.
*1
__
| ERASE |
Data initialization menu 2
DATA
ERASE
*1. 'MAINTEN CHECK* and "SYSTEM PARAM.* will appear on the screen only when the coded key
lock is unlocked.
Data initialization is executed by selecting the required items from the DATA ERASE MENU* and then
[Tl[Tl| INPUT |.
pressing
For the data that is dependent on the parameters during initialization, the parameters must be set
beforehand. (Refer to following table.)
PI
initialized data
Parameter setting
Initialized data
Parameter setting
Tool data
039, B01-B11
C01--C11
Program
042, 039
Tool offset
038
Macro variable
Not required
039, B01-B11
C01-C11
Periodic inspection
Not required
Cutting conditions
Not required
System program
Not required
Workpiece offset
Not required
Claw shape
Not required
Tool file
Note. Multiple initialization items can be selected simultaneously.

Note.* C01 to C11 are required for MULTIPLEX.
- 11 -
8.2 Parameter Settings for initialization

Additional memory
Parameter
No.
No. of
compensa
tion sets
038
No. of tools
039
No. of
programs
042
Setting
value
128KB
512K
1M
1.5M
Standard
QX423
0X424
0X429
64 sets
128 sets
256 sets
16
512 sets
32
64 sets
128 sets
256 sets
16
512 sets
32
32 sets
128 sets
256 sets
16
512 sets
32
960 sets
60
Details
Remarks
Determined
by machine
specifica
tions.
Determined
by machine
specifica
tions.
Standard
value
determined
by memory
capacity.
Note 1. Refer to the following for the symbols used above.

r Standard setting value
/ : Cannot be set (The data will not be initialized correctly if set)
O: Maximum setting value
t : Can be set with a value within the maximum setting value
Note 2. Refer to section 3. "Changing the system parameters* for the system parameter settings.
Note 3. The No. of compensations value is the same as the No. of tools value.
Note 4. The actual No. of tools is not set for the No. of tools value, so refer to the machine specifications.
Parameter No.
HD1
HD2
B01
C01
Details
Explanation
Setting value
B10
C10
Set the tool No. in B01, B03, B05, B07 and B09.
According to
Set the No. of tools for each in B02, B04, B06,
Tool No. and No. of machine
B08 and B10. The total No. of tools is the total
tools
specifications.
of B02+B04+B06+B08+B10.
B11
C11
No. of pockets
Set the No. of tool pockets. Set to 1 when not

using the ATC unit.
-12-
9. Option Configuration
The option configuration for the MAZATROL T-PLUS is shown below.
Option
ROM
Option item
No.
H/W
Manufacturing No.
Display
B.G. tool path check
QX812
EIA function
QX812
EIA conversion output
QX812
Data capacity expansion
512 KB
QX423
1.0 MB
0X424
1.5
MB
0X429
MAZATROL DNC
QX812
No. 2 miscellaneous function
QX812
10
Manual measurement
QX812
11
Inclined Y-axis control
12
Mill shaft synchronous tap (+ turret shaft)
QX812
14
Scale F.B.
QX812
15
Drawing dimension direct input
QX812
16
User macro 100 variable sets
QX812
17
User macro 500 additional variable sets
QX812
18
User macro Macro interrupt
QX812
19
Workpiece coordinate system setting
QX812
20
Polar coordinates interpolation
QX812
21
Cylinder interpolation
QX812
22
Polygon machining
QX812
23
Remote buffer RS-232C
QX731
24
Remote buffer RS-422
QX732
QX539
Y-axis
servo
13
25
Dl: 64 DO: 64
26
Additional DIO points
27
Absolute position detection
OHA104
28
PRT02B printer
PRT02B
29
Language changeover
0X812
Note 1.
: Indicates the No. displayed on the OPTION screen.

: An option cassette (QX812) is required to validate the option.
: Hardware is required to validate the option.
H/W
Manufacturing No. : Indicates an option controlled by the manufacturing No.
: Indicates that the relevant option can be confirmed on a screen.
Display
No.
Option ROM
-13-
9.1 Option Mounting Method

(1) Hardware option
Hardware is automatically validated when mounted, so mount the designated card into the specified
location beforehand.
Note) All clear must be executed when a memory card has been mounted.
(2) Software option

The software option is supplied with a ROM cassette controlled by the manufacturing No.
The option information is registered into the CNC units EEROM after the manufacturing No. is checked.
If there is language in the ROM cassette, the CNC language will be replaced with the ROM cassette
language. Only the second language will be changed.
M-BUSi\
RAM
Qx423
Option
information
Qx812
C-BUS
\T
C-BUS
Vs
iMV
tool
r~
Option
Qx812
0x818
|Raoistration
NJ
Language
L.
Change
The hardware option is

mounted onto the position
shown below.
P-BUS
m
3x141
M-BUS
IRAM
>tion
Qx722
0x4
0x424or
0x429
Fig. 9.1 Software option registration method drawing
The QX812 card mounted on the NC is replaced with the

option ROM QX812 card for the software option.
Registration will be executed automatically when the power is
turned ON after the change.
I Caution | Never turn OFF the NC power during registration

as the ROM card may be damaged.
-14-
PBUS
)tion
QxS24( Color) or
0x521(Monocro)
Qx731or fit
Qx732
Work
Chapter 2 System Maintenance
15-
Chapter 2 System Maintenance Work

This chapter explains the actual maintenance methods using the basic work and operation explained in
Chapter 1.
1. Software Version Upgrade

Start
Register parameters in
EEROM
This must always be done when clearing the

memory. Make it a habit to do this before doing
work.
Back up the data excluding the parameters.

If the memory is not to be cleared, this step may be
omitted. However, it should be done if possible.
Turn OFF the NC and main power before work, and

change the target ROM cassette.
Take care to the polarity at this time.
Always turn the NC power OFF before setting the

QX141 (CPU card) DIP switches. Always return the
DIP switches after completing the work. _
This is a state in which the parameters do not exist

or are destroyed, so always turn the EMERGENCY
STOP button ON. After reading out the parameters
from the EEROM, turn the NC power ON and OFF
twice.
After confirming (or setting) the related parameters,

initialize all of the data Do not forget to format the
files on the system side. _
Reset the data that was not backed up.
(See Section 4 in Chapter 1)
I
Back up saved data
Change the software.
T
@
Clear all the memory.

Read parameters from

EEROM.
Initialize the data

Read in the backed up data

T
T
Supplementary explanation
No.
Confirm the operation of the

new software.
Is the start-up normal?

Confirm the software version manufacturing No.,
etc.
Are the options, etc., also comectly recognized?

Confirm simple manual/automatic operation.
Are the problem defects corrected? (When there is
a claim.)
End
Note 1. The items in T
I are done when memory clear is indicated.
Note 2. If memory clear is indicated, the MPA has been changed, so the data backed up in the FROM
cannot be used.
-16-
2. Addition of Large Capacity Memory
Start
EEROM
The memory is cleared for this work, so always

register the parameters.
The FROM method cannot be used because the

layout of the saved data on the memory will change
with this work. Always use a micro disk to back up
the saved data
Confirm the type of large capacity card, and mount it

on the upper mounting space of the IOC card
(QX524/QX521). Confirm that the setting pin is ON as
the super capacitor will be activated. _
Mount large capacity

memory card.
QX423: 512KB
QX429: 1.5MB
Confirm that none of the above steps have been

skipped, and then proceed to the next step. The
additional memory's parity bit is cleared with this work
and placed in the operable state. _
Same as for system version upgrade.
Clear all the memory.

Change the parameters to values that conform to the

additional memory type. (038, 039, 042)
These values will depend on the No. of compensation
sets, No. of tools and No. of programs on the order
list, so refer to the list to make comect settings. _

EEROM.
Change the system

parameters.
T
T
Initialize the data

Read in the backed up data

Confirm operation after

completing work.
Back up saved data

0X424: 1MB
No.
Same as for system version upgrade.
Confirm that the work has been done correctly.

Is the large capacity option conectly recognized?
Has the program capacity increased?
Confirm operation with manual operation.
Confirm operation with automatic operation.
I
I
End
-17-
3. Addition of Communication l/F Card
Start
I
EEROM.
Back up saved data

Mount additional card.

RS-232C: QX731
Always perform this step to protect the data as the

card is removed and mounted.
Mount the target card onto the designated position.

Take care not to unintentionally touch the parts on
the card.
Read the parameters saved in step to create the

same environment as before the work was started.
Compare the machining programs and tool data etc.,

saved in step .
If an error is detected in the program, etc., perform
all dear (format), and then reload the data.
Proceed to the next step if there are no problems.
Set the communication related parameters according

to the specifications of the mounted card.
Refer to the attached Parameter List for details.
Note) QX731: 19200bps
_ QX732: 38400bps _
Perform the basic operation confirmation after

completing the work. If possible, check the operation
of the communication card. Use a personal computer,
etc., and confirm that communication is possible.
Register the changed parameters in the EEROM.
I
RS-422: QX732
EEROM.
Compare saved data.
Change parameters.
Confirm operation of
additional card.
Register parameters to
EEROM.
T
T
No.
End
-18-
Parameter settings when communication interface card is mounted
Protocol B parameter list

Baud rate
11 <DV6>
0: 19200bps
1: 9600bps
2: 4800bps
3: 2400bps
4: 1200bps
5: 600bps
6: 300bps
7: 110bps
8: 38400bps
Stop bit
I2 <DV6>
1: 1 bit
2: 1.5 bit
3: 2 bit
Parity
I3 <DV6>
0: Invalid
1: Valid - odd
2: Valid - even
Character length
I5 <DV6>
0: 5 bit
1:6 bit
2: 7 bit
3: 8 bit
Handshake method
I6 <DV6>
1: RTS/CTS
2: None (free flow)
3: DC code method
DC code parity
selection
I7 <DV6>
0: Invalid
1: Valid
Time-out time
I8 <DV6>
1-255 sec
Parity V
113
0: ISO invalid
1: EIA invalid
2: ISO valid
3: EIA valid
Setup information
added output
I57 (bit1)
0: Add
1: Do not add
Start code
I62 (bitO)
0: DC1
1: BEL
DC3 code after finish
I62 (bit1)
0: Do not output
1: Output
DC1 output after NAK,

SYN
I62 (bit2)
0: Do not output
1: Output
NC alarm (NAK output) I62 (bit3)
0: Do not output
1: Output
NC reset (SYN output)
I62 (bit4)
0: Do not output
1: Output
Data code
162 (bit5)
0: ASCII
1: ISO
Link type
I73
2: Protocol B
-19-
The boxed section shows the parameters used with this function.
<DV1>
1
0
11
12
13
14
15
16
17
18
0
0
0
0
0
0
<DV2>
2
3
II
12
13
0
0
3
3
14
15
16
17
1
5
18
<DV3>
2
3
0
0
3
1
0
0
<DV5>
<DV4>
2
3
: <DV6>
0
0
0
0
0
0
0
0
1
3
0
0
3
3
0
2
0
0
3
0
0
0
<DV7>
0
0
0
0
0
0
0
0
19
110
0
1
0
0
111
112
<DV8>
0
0
0
0
0
0
0
0
16
16
1
30
16
30
10
10
3
250
0
127
128
1
129
0:
10 130
30 131
5 132
76 133
13 134
;*I13
114
115
116
117
118
119
120
125
126
109
121
122
122
91
70
123
124
0
0
135
136
137
138
139
140
10
10
0
0
141
142
: 157 oooooooo:
758 "666660OO
143
144
159
160
161
00000000
00000000
00000000
145
146 :I2~ obboooooi
147 763 "66666660"
148 164 00000000
149 165 00000010
150 166 00000010
151 167 00000010
152 168 00000000
153 169 00000000
154 170 00000000
155 171 11111111
156 172 11111110
[USER PARAMETER No.5]
__
C-COND. C-COND.
MATERIAL TURNING
:J7?
C-COND.
MILLING
USER
MACHINE
WORK
OFFSET
183
184
185
186
187
188
_2:
2
1
0
0
0
0
0
0
0
0
0
0
0
0
0
MAC. VAR.
3L
JL
174
175
176
177
178
179
180
181
182
E1A/ISO
189
190
191
192
193
194
195
196
197
198
199
1100
1101
1102
1103
1104
iOO
100
401
100
400
400
400
400
400
400
400
400
400
400
400
400
1105
1106
1107
1108
1109
1110
1111
1112
1113
1114
1115
1116
1117
1118
1119
1120
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
1121
1122
1123
1124
1125
1126
1127
1128
1129
1130
1131
1132
1133
1134
1135
1136
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
1137
1138
1139
0
0
0
1140
1141
1142
1143
1144
1145
1146
1147
1148
1149
1150
1151
1152
0
0
0
0
0
0
0
0
0
0
0
0
0
1153
1154
1155
1156
1157
1158
1159
1160
1161
1162
1163
1164
1165
1166
1167
1168
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
[USER PARAMETER N0.6]
C-COND.
MATERIAL TURNING
C-COND.
C-COND.
MILLING
USER
MACHINE
][
WORK
OFFSET
EIA/ISO
MAC.VAR.
][
-20 -
3EZ3
4. Addition of Software Option

The method for mounting the software option is explained in Section 9 in Chapter 1, so only the mounting
procedure will be explained in this section.
Start
No.
Check the state of the mounted option before adding

an option so that the final mounted state is
understood.
Turn the NC power OFF, remove the QX812 card

containing the ladder software, and then mount the
option cassette ROM. Take care to the direction when
mounting.
The registration will automatically start when the

power is turned ON. It will take about 30 sec. to 1
min. for the registration process to finish normally. Do
not turn OFF the power until the finish of the process
is confirmed.
Check the mounted options

and the option to be added.
Remove QX812 (PLC), and

mount the option cassette
ROM.
T
T
Registration will start when

the power is turned ON.
Confirm that the registration

is completed with the QX141
(CPU) LED.
Confirm the finish of the registration with the QX141

(CPU card) LEDs.
Turn the power OFF, remove

the option cassette ROM,
and then mount QX812
(PLC).
LED 1 (red)
Confirm that the target

options are valid on the
DIAGNOSIS and OPTION
screens.
Set the parameters so that

the mounted option will
Confirm the operation.
Register the parameters to

EEROM. (See Section 4 in
Chapter 1)
_
Red.
LED 2 (green) O O e x x
I]Green
O: Lit
x : Not lit
: Flickering
II i
i
i H fi
I
Ii
Qx 1 4 1
When registration is finished, return to the original
state.
Confirm on the screen that the required options have

been correctly registered.
Parameters may need to be set depending on the

newly added options. Correctly set the parameters
according to the instructions or parameter instruction
manual.
Confirm the operation of the added option.

Depending on the details consult the machine maker.
function properly.
*2
O x
Register the changed parameters in the EEROM.
End
-21 -
Chapter 3 Appendix
-22-
1. Alarm Display for Spindle and Servo Systems

"Hie spindle and servo system alarms for the MAZATROL T-PLUS are classified into the following 11 types,
and displayed.
Error
No.
Class
20
Alarm
Drive unit control section error
21
Alarm
Drive unit power section error
22
Alarm
Feedback system error
23
Alarm
Communication system error
24
Alarm
Machine load error
25
Alarm
Power supply unit error
26
Alarm
Parameter error
30
Notice
Feedback system warning
31
Notice
Amplifier internal warning
32
Notice
Parameter error warning
33
Notice
NC emergency stop
Details
Detailed information will be displayed with the error so that the details of the actual alarm can be seen.
The detailed information can be confirmed on the DIAGNOSIS ALARM HISTORY screen.
21
Drive unit powe section error
f 1
. 0 . &0032 ) HDL 6.15
11:22
SERVO
Error occurrence
1 Place
e
time and date
of
occurrence
-Head classification
system error No.*

Displays the illegal parameter No.
only when a parameter errors
the axis
4}rive
Error message
LError No.
I Caution I *
The error No. for the drive system indicates the same No. as the spindle servo units
LED. The details of the error are classified by this No., so check the drive system
specifications, etc. The drive system error No. and corresponding table are shown on
the following page for reference.
-23-
Spindie/servo/power supply unit alarm classification list

Vx: Servo/SP: Spindie/CV: Power supply
(1) Alarm
NC error display details
No.
20
21
22
Message
DRIVE UNIT MALFUNCTION
DRIVE UNIT POWER

MALFUNCTION
FEEDBACK SYSTEM
MALFUNCTION
No.
11
12
13
88
17
23
26
31
32
3A
35
16
18
20
21
23
NC/MACHINE l/F MALFUNCTION
25
28
29
2A
2B
42
43
34
35
36
38
39
40
25
OVERLOAD
MAIN POWER SUPPLY

MALFUNCTION
71
75
Overvoltage
77
Power module overheat

Parameter error
82
46
50
51
52
53
61
63
65
67
68
69
6A
6B
6C
6E
6F
26
ILLEGAL PARAMETER
Power module overcurrent

Overcurrent
Power module overheat
Magnetic pole position detection error
Initial communication error
No signal detection 1
No signal detection 2
Absolute position lost
Absolute position overspeed
Absolute position detection circuit error

Incremental position detection circuit error
CPU in scale error
Feedback error 1
Feedback error 2
CRC error
Data error
Transfer error
Protocol error 1
Protocol error 2
TK unit changeover error
TK unit communication error
Power supply no signal
Motor overheat
Overload 1
O/erioad 2
Excessive error 1
Excessive error 2
Power module overvoltage
Auxiliary regeneration error
Rush relay error
Open phase
Watch dog
Ground fault
Contactor melt
Rush relay melt
Main circuit error
Memory error
A/D converter error Power supply error
Instantaneous/extemal emergency stop
41
24
Unit error details

Error name
Axis selection error
Memory error
Software process error
Watch dog
AD converter error
Speed deviation excessive
Unused axis error
Overspeed
37
-24-
Occurrence site
Vx
O
O
O
SP
cv
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
6
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
Vx: Servo/SP: Spindle/CV: Power supply

(2) Notice
NC error display details
No.
30
31
32
33
FEEDBACK PART WARNING
AMPLIFIER WARNING
INCORRECT PARAMETER
EMERGENCY STOP
No.
91
92
93
9F
E3
E1
E4
E7
Unit error details

Error name
Detector communication error
Detector serial format error
Absolute position fluctuation
Occurrence site
Vx
SP
CV
O
Battery voltage drop
Absolute position counter warning
O
O
O
O
Overload warning
Parameter error warning
NC emergency stop
-25-
O
O
2. Qx141 Dip-switchs Functions
Contents
Start MTOS debugger
Disable cash memory

Disable System software loading to DRAM
PLC stop
All memory clear
DRAM $8000~7fff, $94000~lf ffff

SRAM J4000 000054007 ffff
SRAM JC000 (XXXHC017 ffff

Disable System parameter auto-loading
Disable Watch Dog alarm detection
Disable PLC
program loading to
SRAM
Disable Servo-axis error check

M3 format FLD auto-loading
Regurus format FLD auto-loading
Start Off-line monitor
-26-
3. DIAGNOSIS Screen Usage Method

There are fifteen types of diagnosis-related screens in the MAZATROL T-PLUS. The screens are arranged
as shown below.
DIAGNOSIS
(Alarm)
**v
**.
s
STATUS
DISPLAY
MAINTENANCE
COUNTER
MEMORY
LOAD
MONITOR
PERIODIC
INSPECTION
MEMORY SCOPE
MONITOR
SERVO MONITOR
I SPINDLE MONITOR
ALARM HISTORY
||
Locked with coded keys
OPTION
|
i
H/W MONITOR
H/W ALARM
LADDER
MONITOR
Outline explanations of screens thought to be useful for maintenance are given in this section.
3.1 DIAGNOSIS (ALARM screen)

This is the main diagnosis screea Detailed information is given for up to 10 current alarms.
3.2 MAINTENANCE Screen

The system software, spindle and servo versions, system model name and manufacturing No. are displayed.
-27-
3.3 HARDWARE MONITOR Screen
[NC UNIT]
SLOT#
0
1
2
3
4
5
[BOARD]
SBUS
0X141
QX524A
PBUS
QX722A
MBUS
QX423A
CBUS2
QX812B
CBUS1
QX818A
CARD01
EX CARD
DI01
DI02
QY221B
0X539
< Head
< Head 1 >

[SPINDLE]
[SERVO]
1
2
>
[SERVO]
[SPINDLE]
6
7
3
4
5
3
4
5
[ HARDWARE MONITOR
The hardware mounted on the control unit, board and spindle servo is displayed.
No.
Screen title
SBUS
BUS
0X141
SLOTO
0X521
SLOT 1
0X539
SLOT 2
NC UNIT
r
0X539
SLOT 3
r
0X539
SLOT 4
r
0X539
SLOTS
QY221
CARD 01
EX CARD
BOARD
DIO 1
DIO 2
1
2
SERVO
SPINDLE
3
4
5
6
7
RJ111-02
RJ111-02
RJ111-01
Details
MBUS
0X423
r
0X423
PBUS
r
0X722
0X732
CBUS1
QX818
CBUS2
0X812
The names and sub

numbers of the cards
mounted in each slot
of the control unit are
displayed.
The name and sub-number of the control card for the board is displayed.
Normally not used.
Normally not used.
Normally not used.
The name of the card for the No. 1 axis servo amplifier is displayed.
The name of the card for the No, 3 axis servo amplifier is displayed.
The name of the card for the No. 1 spindle amplifier is displayed.
The name of the card for the No. 2 spindle amplifier is displayed.
-28-
3.4 SERVO MONITOR Screen
GAIN (1/SEC)
(i)
DRDOP
SPEED (min-1)
CURRENT (
MAX CUR1 ft)
MAX CUR2 (SO
OVER LOAD (SO
OVER REG (SO
AMP DISP
ALARM
CYC CNT (P)
GRDSP (mm)
(mm)
GRID
MAC P0S (mm)
MOT P0S (mm)
SCA FB (mm)
FB ERROR (i)
DFB COMP (i)
[X]
[z]
[C]
[4]
[5]
0
0
0
0
0
0
0
0
00
00 00 00
0
100.
0.
0.
0.
0.
0
0
0
0
0
0
0
0
0
0
00
00 00 00
0
100.
0.
0.
0.
0.
0
0
0
0
0
0
0
0
00
00 00 00
0
100.
0.
0.
0.
0.
0
0
0
0
0
0
0
0
0
0
00
00 00 00
0
100.
0.
0
0
0
0
0
0
0
0
00
00 00 00
0
100.
0.
0.
0.
0.
0
0
0.
0.
0.
0
0
C SERVO MONITOR ]
Screen tide
No.
1
GAIN
Details
The status of the position loop gain is displayed. Position
[1/SEC] loop gain refers to the following:
Feedrate (mm/sec)/tracking delay error (mm)
(1/sec) Gain
0) Droop
[Command unit]
(min~1) Speed
[min'1]
DROOP
SPEED
CURRENT
t%) Load current
[%l
MAX CUR 1
<%) Max. current 1
[%]
MAX CUR 2
(%) Max. current 2
l%]
OVERLOAD
<*) Overload
[*]
OVER REG
(%) Regenerative load
I%]
ANP DISP
Amplifier display
10
ALARM
Alarm
11
CYC CNT
(P) Cycle counter
_
_
displayed.
[pulse]
[mm]
[mm]
12
GRDSP
(mm) Grid spacing
13
GRID
(mm) Grid distance
14
15
16
MAC POS
MOT POS
SCA FB
17
FB ERROR
(mm) Machine position

[mm]
[mm]
(mm) Motor end FB
[mm]
(mm) Scale feedback
error
<i) Feedback
[Command unit]
DFB COMP
Dual feedback compensation

P)
[Command unit]
amount
18
The error of the actual machine position to the commanded

position is called droop. This error is proportional to the
commanded speed value.
This is the actual motor speed.
The motor current is displayed with a continuous current
conversion during stalling.
The current FB ratio to the current limit is displayed in
percentage. The peak value is constantly sampled, and
updated every second.
The current FB ratio to the current limit is displayed in
percentage. The max. value of the current FB peak sampled
after the power is turned ON is displayed.
This data is used for monitoring the motor overload.
This data is used for monitoring the resistance load state
when the power supply for resistor regeneration is
connected.
The driver's 7-segment LED display is shown.
Alarms or warnings other than those of amplifier is
-29-
The position per rotation of the encoder detector is

displayed. The grid point's value is used as the 0 position
and the position per rotation is displayed in the range of 0
to RNG (movement unit) *1000.
The grid spacing for zero point return is displayed.
The distance from the dog off to grid point when dog-type
reference point return is displayed. The grid mask distance
is not included. _
This is the NC's base machine coordinate system position
The feedback position for the speed detector is displayed.
The feedback position for the position detector is displayed.
The deviation between the motor end FB and machine end
FB is displayed.
The compensation pulse amount for dual feedback control
is displayed.
3.4.1 ABSOLUTE MONITOR Screen
ABS
POF
PON
MAC
SYS
POS (cm)
POS (cm)
POS (cm)
[X]
[Z]
[C]
[4]
[5]
0.
0.
0.
0.
0.
0.
0.
0.
0.
0.
0.
0.
0.
0.
0.
ABSn
0
0
0
0
0
0
0
0
Rn
Pn
0
0
0
0
0
0
0
0
0
0
MPOS
ABSO
C ABSOLUTE MONIOR 3
Detafc
Screen title
No.
Detection system
ABS SYS
POF POS
(mm) Poorer OFF position
PON POS
(mm) Power ON position
MAC POS
(mm) Current position
ABSO
Reference position
6
7
ABSn
Rn
Current position
Cumulative speed
Pn
Phase
MPOS
Scale offset
The state of the absolute position detection system on the

servo side is displayed.
ES: Semi-dosed encoder
EC: Ball screw end encoder
LS: Linear scale
MP: MP scale
ESS: Semi-dosed high-speed serial encoder
ECS: Ball screw end high-speed serial encoder
INC: Incremental __
[mm] The absolute position at NC power OFF is displayed.
The absolute position at NC power ON is displayed.
[mm] This is created from the absolute position when the NC
power is fumed ON.
value at the NC basic machine coordinate
[mm] The coordinate
system is displayed.
The absolute position reference position is displayed.
This is the FB position memorized during reference point
setting.
The current absolute position is displayed.
The cumulative speed of the motor is displayed.
The position in one rotation is displayed. Each rotation is
divided by 4096. 0~4Q96
The initial offset distance for the MP scale is displayed.
_
_
This screen is the second page of the SERVO MONfTOR screen, and is selected with the l PAGE | key.
-30 -
3.4.2 SERVO DIAGNOSIS Screen
[X]
UNIT TYP
UNIT No.
S/W VER
CONTROL
MOT DT
MAC DT
MOTOR
WORK TIME
ALM HIST1
2
3
4
5
6
7
8
MNT
[00]
[00]
[00]
[00]
[00]
[00]
[00]
[00]
0
0
0
0
0
0
0
0
[00]
[00]
[00]
[00]
[00]
[00]
[00]
0 [00]
[4]
[C]
0
0
0
0
0
0
0
0
0
[00]
[00]
[00]
[00]
[00]
[00]
[00]
[00]
0
0
0
0
0
0
0
0
0
[00]
[00]
[00]
[00]
[00]
[00]
[00]
[00]
[5]
0
0
0
0
0
0
0
0
0
[00]
[00]
[00]
[00]
[00]
[00]
[00]
[00]
0
0
0
0
0
0
0
0
/SYS
[ SERVO DIAGNOSIS ]
Screen title
No.
1
UNIT TYP
2 UNIT No.
Details
This is the servo driver type.
This is the manufacturing No. of the servo driver.
This is the version of the servo side software.
SEMI : Semi-dosed loop
CLOSED: Closed loop
DUAL : Dual feedback
This is the motor end detector type.
This is the machine end detector type.
The control method is displayed only when the CLOSED or
DUAL method is used.
This is the motor type.
The cumulative ready-ON time is displayed.
The Nos, of the past servo alarms are displayed.
The amplifier's maintenance history or NVRAM status is
Amplifier type
Amplifier manufacturing No.
S/W VER
Software version
CONTROL
Control method
MOT DT
Motor end detector
MAC DT
Machine end detector
B
9
MOTOR
WORK TIME
ALM HIST
Motor
Work time
Alarm history
10
MNT/SYS
Maintenance record
displayed.
This screen is the third page of the SERVO MONITOR screen, and is selected with the
-31
PAGE
key.
3.5 SPINDLE MONITOR Screen
[HD1 SP1]
0
GAIN (1/SEC)
(i)
0
DROOP
0
SPEED (min-1)
(
0
LOAD
00
AMP DISP
00 00 00
ALARM
0
CYC CNT (P)
CMD1
OOOOOOOOOOOOOOOO
CMD2
0000900000000000
CMD3
OOOOOOOOOOOOOOOO
CMD4
OOOOOOOOOOOOOOOO
STS1
OlOOOOOOOOOOOOOO
STS2
OOOOOOOOOOOOOOOO
STS3
OOOOOOOOOOOOOOOO
STS4
OOOOOOOOOOOOOOOO
[HD1 SP2]
0
0
0
0
[HD2 SP1]
0
0
0
0
[HD2 SP2]
0
0
0
0
00
00 00 00
00 00 00
0
00
00
00 00 00
0
0000000000000900
OOOOOOOOOOOOOOOO
0000900000000000
OOOOOOOOOOOOOOOO
OOOOOOOOOOOOOOOO
OOOOOOOOOOOOOOOO
OOOOOOOOOOOOOOOO
OOOOOOOOOOOOOOOO
OOOOOOOOOOOOOOOO
OOOOOOOOOOOOOOOO
OOOOOOOOOOOOOOOO
OOOOOOOOOOOOOOOO
0100000000000000
OOOOOOOOOOOOOOOO
OOOOOOOOOOOOOOOO
OOOOOOOOOOOOOOOO
OOOOOOOOOOOOOOOO
OOOOOOOOOOOOOOOO
OOOOOOOOOOOOOOOO
OOOOOOOOOOOOOOOO
OOOOOOOOOOOOOOOO
OOOOOOOOOOOOOOOO
OOOOOOOOOOOOOOOO
OOOOOOOOOOOOOOOO
[ SPINDLE MONITOR ]
Screen title
No.
1
GAIN
DROOP
SPEED
LOAD
AMP DISP
ALARM
CYC CNT
Details
The spindle position loop gain (1/sec) is displayed. Values
other than of C axis, synchronous tap, and spindle
(1/SEC) Gain
synchronization are undefined.
The feedback tracking delay to the command is displayed.
[Command unit] This is valid only during C axis, synchronous tap and
Droop
spindle synchronization as with item No. 1.
(min-1) Speed
The motor speed Is displayed.
The
motor load is displayed with a continuous current
(%) Load
conversion during stalling.
Amplifier display
The driver's 7-segment display is shown.
This
item is displayed when an alarm other than an
Alarm
amplifier alarm occurs simultaneously.
The angle information from the detectors standard position
Cycle counter
(Z phase) is displayed.
-32-
3re
to
~n
-n
Motor 6etectton command during <

1A2M changeover
3
re
to
NVRAM Initialization
Alarm history clear
3 ~n
3
re
In cutting
L winding selection command
c?
r>
Orient start command
o
tu
co
Index reverse run start command
ca
>
Index forward run start command
1>
>
Torque limit 3
to
Spindle reverse run start command
to
tO
Torque limit 2
to
Torque limit 1
OO
Spindle forward run start command
Gear 1 selection command
8?
1
o>
cn
o 00
ro
s
8
8
8.|
iV* ffi 8
3
OO
OO
>
If)
I
re
8
8
8
S:
n
o
Servo alarm reset command
o>
3
3
cn
cn
to
to
CO
10
CO
to
o>
o>
cn
I
S
Parameter conversion command
8
*
ff
CO
CL
re
re
OO
ip
Servo-ON command
Ready-ON command
ip
3
ST
*
t/>
CD
to
3
if
in
tn
Index positioning completed
S8
in
to
<0
-n
*T1
In 1A2M changeover
in
if
in
co
In current control
to
In motor selection command during

1A2M changeover
is
no
In L winding selection command
6a
Z phase passed 3 a
In orient start command
so
03
In Index reverse run start command
co
co
>
In Index forward run start oommand
>
>
<o
In spindle reverse run start command
s
s
In gear 1 selection command
Synchronous speed matched
tn
Orient completed
Pi
Zero speed
to
Speed reached 5
ro
if "I!-f
|*H
o'3
si
to
in
g
cn
tn
tn
In drive unit warning
to
CO
to
JO
In servo-ON
o
S
3
a>
a
a
In parameter conversion
to
to
In torque limit 1
to
<o
8
II
I * i S
In torque limit 3
In servo alarm
UL11 B8
5J5J5J
oo
OO
o>
In position loop In-positlon %
In torque limit 2
In spindle forward run start oommand
Current detection g
In winding changeover
Speed detection
H
m
In ready-ON
io
i
c
a.
I
S
3.5.1 SPINDLE DIAGNOSIS Screen
[HD1 SP1]
[HD1 SP2]
[HD2 SP1]
[HD2 SP2]
UNIT TYP
UNIT No.
S/W VER
WORK TIME
ALM HIST1
2
3
4
5
6
7
8
MNT
0
0
0
0
0
0
0
0
0
[00]
[00]
[00]
[00]
[00]
[00]
[00]
[00]
[00]
[00]
[00]
[00]
[00]
[00]
[00]
[00]
0
0
0
0
0
0
0
0
0
[00]
[00]
[00]
[00]
[00]
[00]
[00]
[00]
0
0 [00]
0 [00]
0 [00]
0 [00]
0 [00]
0 [00]
0 [00]
0 [00]
0
0
0
0
0
0
0
0
0
[00]
[00]
[00]
[00]
[00]
[00]
[00]
[00]
0
0
0
0
0
0
0
0
0
/SYS
[ SPINDLE DIAGNOSIS
No.
1
3
4
5
6
7
Screen title
UNIT TYP
UNIT No.
S/W VER
WORK TIME
ALM HIST
MNT
STS
Amplifier type
Amplifier manufacturing No.
Software version
Work time
Alarm history
Maintenance record
Status
Details
This is the spindle type.
This is the manufacturing No. of the spindle.
This is the version of the spindle side software.
The Nos, of the past spindle alarms are displayed.
The maintenance record is displayed.
The NVRAM status is displayed.
This screen is the second page of the SPINDLE MONITOR screen, and is selected with the PAGE key.
-35-
3.5.2 PS DIAGNOSIS Screen
[1]
[2]
[4]
[3]
[5]
[63
UNIT TYP
UNIT No.
S/W VER
WORK TIME
2
3
4
5
6
7
8
0
0
0
0
0
0
0
0
ALMHIST1 [003
[003
[003
[003
[00]
[003
[003
[003
0
0
0
0
0
0
0
0
0
0
[00]
[00]
[00]
[003
[003
[003
[00]
[003
0
0
0
0
0
0
0
0
[003
[00]
[00]
[003
[00]
[00]
[00]
[00]
[003
[003
[00]
[003
[003
[00]
[00]
[003
0
0 [003
0 [00]
0 [00]
0 [00]
0 [00]
0 [00]
0 [003
0 [003
0
0
0
0
0
0
0
0
[00]
[00]
[00]
[00]
[00]
[00]
[00]
[00]
0
0
0
0
0
0
0
0
0
MNT
/SYS
l PS DIAGNOSIS
No.
1
2
3
Screen title
UNIT TYP
UNn No.
S/W VER
Details
This is the power supply unit type.
This is the manufacturing No. of the power supply unit.
This is the software version.
Unit type
Unit manufacturing No.
Software version
5
6
7
8
WORK TIME
ALM HIST
MNT
SYS

The Nos, of the past servo alarms are displayed.
The maintenance history is displayed.
The NVRAM status is displayed.
Work time
Alarm history
MNT
/SYS
This screen is the third page of the SPINDLE MONITOR screen, and is selected with the l PAGE | key.
- 36
3.6 HARDWARE ALARM Screen
[EMERGENCY FACTOR]
S/W 05V 24V

DIO IOP PLC BOD
[POWER ILLG. MONITOR]
[TEMPARATURE MONITOR]
t
1 ILLEGAL COUNT
1 NC UNIT
2 ILLEGAL TIME
2 OPERATION BOARD
[EXCEPTION INFORMATION]
94.06.07 11:50 35*

0004 PC 5000358C
0000 RA 50227832
SSW 00000000
DFA 00000000
50003586
Instruction Address
VO
SB
2014
0000
SR
SC
DATA
REGISTER
800000000 000000000 B00000004 600000000

000000000 fiOOOOOOOO 600001465 B00012176
ADDRESS REGISTER
6000579DO 000057610 B000500DO 800012176

U0001214E 600050200 60005F690 B0005F638
[ HARDWARE ALARM ]
No.
2
3
Details
The characters change to yellow when an emergency stop is applied by the system
S/W software
_
05V None
The characters change to yellow when an emergency stop is applied due to a DIO card
24V
__
24V error.
EMERGENCY
to
yellow when an emergency stop is input from the DIO card.
change
DIO
The
characters
FACTOR
IOP The characters change to yellow when an emergency stop is input from the EX524 or 521.
PLC The characters change to yellow when an emergency stop is applied due to ladder output.
BOD The characters change to yellow when an emergency stop is applied due to operation
board output.
#1 The No. of times that the power error has occurred is displayed.
POWER ILLG.
MONITOR
#2 The time of the power error is displayed. Value x 563ms
The characters change to yellow when the NC unit temperature is abnormally high.
1
TEMPERATURE
MONITOR
The characters change to yellow when the operation board temperature is abnormally high.
2
status of the register, etc., when an exceptional process such as BUS ERROR occurs is
EXCEPTION INFORMATION The
displayed.
Screen title
_
_
_
_
-37 -
A MITSUBISHI ELECTRIC CORPORATION

HEAD OFFICE MITSUBISHI DENKI BLDG MARUNOUCHI TOKYO 100 TEL: 03-3218-3426
NOTICE: These products/technologies are subject to U.S. regulations and/or

COCOM strategic restrictions; diversion contrary thereto is prohibited.
Printed in U.S.A.
New publication, effective October 1996.

Specifications subject to change without notice.

BNP B 299139

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BNP-A2991-39-* (ENG)

ADVANCED AND EVER ADVANCING

Chapter 1 Basic Operations for Maintenance

7.2 Setting the Integrated Time

Chapter 2 System Maintenance Work

2. 0x141 Dip-switchs Functions

Chapter 1 Basic Operations for Maintenance

Chapter 1 Basic Operations for Maintenance

1. Coded Key Lock/Unlock

1.1 Prohibited Operations and Screens

Rewriting of system parameters

MACHINE PARAM 2 screen

1.2 Releasing of Key Lock

Select the PARAMETER screen.

Screen selection key

2. Clearing of All Memory

2.1 Cards with Memory Mounted

QX141 (CPU card)

QX423, 424, 429 (standard SRAM and large capacity memory)

2.2 Memory Clear Operation

Turn only 1 and 3 ON.

3. Changing of System Parameters

3.1 System Parameter Changing Operation

Select the PARAMETER screen.

The system parameters will display.

4. Registering/Reading of Parameters to/from EEROM

4.1 EEROM Application Format

4.2 Parameter Register/Read Operation to/from EEROM

5. Backup of Saved Data

5.1 Types of Saved Data

Saved data type

Custom macro program

Claw shape data

SRAM & EEROM

SRAM & EEROM

SRAM & EEROM

16 Ladder latch relay data

17 Absolute value detection data

18 Tool pocket data (ATC unit)

20 Periodic inspection items & time data

21 Integrated time and operating time

5.2 Backing up Saved Data

Custom macro program

Periodic inspection item data

Data that is not backed up

6. File System Configuration

-0: MDI program

System macro program (the source is ROM)

-1: ATC program

Custom macro program

-1: Layout information

6.1 File System Format

7. Setting Data with Special Operations

7.1 Setting of Calendar and Timer

Select the MANUAL mode.

Hold down the I RESET l key and press the cursor

The cursor will move to the time data after step

. Input the time and then press | INPUT |.

Example) To set 19:45:

Select the MANUAL mode.

Example) To set 2634: 4826:

AUTO OPR 0:0000

7.3 Changing of File System Directory