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What is it?
Different materials
(aluminum)
Purpose?
Increase
Higher productivity
MRR
Approximate Range of
Recommended Cutting speeds
(For Turning) (For Carbides and Ceramic Cutting tools)
Workpiece Material
Al alloys
Gray CI
Cu alloys
Steels
High Temperature alloys
SS
Thermoplastics and Thermosets
Tungsten alloys
Titanium alloys
60-900
50-700
50-500
20-400
50-300
90-240
60-150
10-100
4
Feeds,
f: 0.15 1 mm/rev
Cuttings speeds @
High
Speed
: 600-1800 m/min
Very
Ultra
Value
Challenges
HSM
10
11
2.
3.
4.
5.
6.
7.
8.
Level of automation
12
Hard Milling
HSM Capable
Machine Tool
Cutting Tool
Controller
HSM capable
CAM System
Programming
Know-how
HSM
14
HSM - Machine
HSM Capable
Machine Tool
15
16
17
Measurement
Operations required
#1
11
#2
7
4:30
1:30
Overall Programming
Time
6 hr
2 hr