API-653 Examination Preparation Course

Quiz # 4
Open Book
1. The first course of an aboveground storage tank is fabricated of 7/8 material, the tank
has been in-service for 14 years. Current thickness measurements reveal the general
condition of the shell plate to be corroded to an average thickness of .643. The
calculated minimum required design thickness is .402. What is the remaining life
expectancy of this tank based on the first course information?
a)
b)
c)
d)

Remaining life = 7.3 years

Remaining life = 9.3 years
Remaining life = 15 years
Remaining life = 18 years

2. What is the maximum permissible weld reinforcement for a vertical joint in plate
thickness 1.25?
a) 3/16th inch
b) 1/8th inch
c) 1/4th inch
d) 3/32nd inch
3. A repair organization has a WPS, which states it is qualified for P-8 to P-8 material
welded, with either E308, E309, or E316 electrodes (SMAW process). The PQR
supporting this WPS states the weld test coupons were SA-240 Type 304L material,
welded with E308 electrodes. Is the WPS properly qualified for the base material listed?
a) No SA-240 Type 304L is not P-8 Material
b) Yes - SA-240 Type 304L is P-8 Material
c) No E308 electrodes may not be used to weld SA-240 Type 304L material
d) Yes the WPS is qualified because the type of electrode is not an essential variable
4. During the filling of a new aboveground storage tank for initial testing, leakage was
observed in a horizontal seam. Repairs are to be completed with the test water in the tank.
The tank is 61 feet high and the leak is discovered 29 feet below the top of the tank.
Where must the water level be during the repair?
a) The water level shall be not more than 31 feet from the bottom of the tank
b) The water level shall be not less than 26 feet from the top of the tank
c) The water level shall be at the maximum design liquid level
d) The water shall be removed from the tank
5. An NPS 12 nozzle is to be installed in an existing 96 feet diameter AST. The shell course
thickness is .625 and the reinforcement plate thickness is .75. What minimum size of
nozzle-to-reinforcing plate fillet weld is required to comply with API-650?
a)
b)
c)
d)

.3125
.4375
.5625
.6250

BAY Technical Associates, Inc.

2007

(610) 594-9036

API-653 Examination Preparation Course

Quiz # 4
Closed Book
1. If soil movement raises the grade level to cover the lower portion of the shell, what
would you as the inspector look for?
a) Severe external corrosion of the shell beneath the soil level only
b) Severe external corrosion of the shell at, just above or below the grade line
c) Severe internal corrosion of the shell beneath the soil level only
d) Severe internal corrosion of the shell at, just above or below the grade line
2. An inspector should be aware of the possibility of accumulation of dry pyrophoric
deposits that could ignite during the inspection. What should be done with these deposits
if they can not be removed prior to the inspection?
a) These deposits should be kept moist
b) These deposits should be kept dry
c) These deposits should be covered with foam
d) These deposits should be left alone and the inspector should stay at least 12 feet from
them
3. What is the minimum overlap for ultrasonic thickness readings according to API-575?
a) 10 percent based on the thickness of the part being examined
b) 10 percent based on the diameter of the transducer
c) 10 percent based on the thickness of the calibration block
d) 10 percent based on the diameter of the transducer cable
4. To ensure suitability for service, what is the minimum permitted frequency of tank
foundation inspection?
a)
b)
c)
d)

Annually
Every five years
Monthly
Periodically

5. All tanks shall be given a visual external inspection, by an Authorized Inspector, at what
frequency?
a) Inspection conducted at least every 20 years or at the quarter corrosion rate of the
bottom whichever is less
b) Inspection conducted at least every 5 years or at the quarter corrosion rate of the
bottom whichever is less
c) Inspection conducted at least every 5 years or at the quarter corrosion rate of the shell
whichever is less
d) Inspection conducted at least every 20 years or at the quarter corrosion rate of the
shell whichever is less

Over Please
BAY Technical Associates, Inc.

2007

(610) 594-9036

API-653 Examination Preparation Course

Quiz # 4
Closed Book
6. Heated tanks or tanks storing hot product can cause:
a) Increased water intrusion due to causing snow to melt and run down the tank sides
b) Excessive drying out of concrete foundations resulting in premature deterioration and
failure
c) Accelerated corrosion on the internal surface especially in tanks with water bottoms
d) Accelerated corrosion on the external surface due to elevated temperature is the area
is wet
7. The velocity in the material under test is a function of which of the following?
a)
b)
c)
d)

The physical properties of the material

The physical properties of the transducer
The skill of the UT technician
The atmospheric conditions at the time of the test

8. How does a welder maintain his or her qualification in a particular process?

a) A welder must perform Code welding in each process qualified at least every six
months
b) A welder must weld in each process qualified at least every six months
c) A welder must perform Code welding in each process qualified at least every three
months
d) A welder must weld in each process qualified at least every three months
9. API Standard 653 defines the Critical Zone for repairs to tank bottoms as what?
a) That portion of the bottom or annular plate within 3" from the inside edge of the shell,
measured radially inward
b) Within the annular plate ring, within 12 inches of the shell, or within 12 inches of the
inside edge of the annular plate ring
c) That portion of the bottom or annular plate within 6" from the inside edge of the shell,
measured radially inward
d) Within the annular plate ring, within 3" of the shell, or within 12 inches of the inside
edge of the annular plate ring
10. What is the requirement when protective coatings are used on surfaces to be welded?
a)
b)
c)
d)

The coating must be removed prior to welding

The coating shall be included in the welders performance qualification tests
The coating shall be included in the welding procedure qualification
The coating shall be identified on the purchase order

BAY Technical Associates, Inc.

2007

(610) 594-9036