Projects and Services

Quenchant Testing
Heat treatment Simulations
Finite Element Thermal Analysis
Manufacturing cost reduction program
Lean and Sixsigma consulting
Project Management- Green eld & Brown eld projects
SMT (Self Managed Team) techniques at shop oor level. It improves team culture,
productivity improvement, customer satisfaction and improved motivation to employees
QMS (Quality Management System) - Supplier Qualication process for OEM
QICR- Quality Improvement Cost Reduction
QRQC - Quick response Quality Control

Complete Heat Treatment Solutions

Result of research conducted at IIT Madras in the past
12 years

About Us
ProVaC Manufacturing Technologies Pvt. Ltd. is a "ONE-SHOP STOP" of advanced technology solutions
to various industrial challenges and delivers what it promises.
ProVaC is an integration of Research & Development, Industrial expertise and project
management(Green eld and Brown eld projects) expertise by Doctrates, Industrial experts, Managers
and Engineers. With dedicated application of mind and experience, we haave generated complex
products which delivers simple solution for industrial production issues.

PRODUCTS
1) Reference QuenchProbe
2) ASTM probe
3) Steel Heat Treatment Simulation
4) InverseSoolver

Our basic philosophy is to get integrated into customer process seamlessly and bring the value-added
solutions using advanced Finite element analysis, Mathematical modeling, Development of customised
software tools, manufacturing process simulation, thereby ultimately reducing delivery cost to customer.
We support to various industrial platforms like commercial heat treaters, Quenchant suppliers, Auto,
Aerospace, Railways, Earth moving equipment manufacturers, Defense sector, casting, forging, sheet
metal, machine tool industries, Research institutes, Technical colleges and many more.

w w w. p r o v a c t e c h . c o m
Contact Us:

BENEFITS AT GLANCE:

ProVaC Manufacturing Technologies Pvt. Ltd.

Troubleshoot Heat Treatment problems and lower Manufacturing cost

* Reduce Rework
* Reduce / Eliminate post heat treatment operations
Improve Quality
Enhance Design capability
* Predict the impact of new design or design modication on manufacturing
* Conduct less costly virtual experiments

Regd. Ofce: #1176, 11th Cross,

22nd B main Road, Sector 1,
H.S.R. Layout, Bangalore-560102
Corporate Ofce: 301, Kumara Paradise,
Building No. 3, B.P.Wadia Road
Basavanagudi, Bangalore-560004
ARJUN N
Mobile: +91-9035553216
Email: arjun@provactech.com

MUKUNDA NAIB
Mobile: +91-8553467680
Email: mukunda@provactech.com

Steel Heat Treatment Analysis (TmmFE)

Reference QuenchProbe

Steel Heat Treatment Analysis (TmmFE) is Finite element based software for simulating heat treatment
process and its metallurgical implications for steel parts. With TmmFE you can predict the evolution and
nal volume fractions of metallurgical phases, hardness, and cooling curves at different locations.

Equipment for in-situ Determination of Cooling

Characteristics of Quenchants by Cooling Curve Analysis

With a single temperature measurement Benets:

Compute cooling characteristics of

quenchants
Compute cooling rate variation at the surface
and core
Compute microstructure variation at the
surface and core
Compute hardness variation at the surface
and core
Compute effect of agitation
Select the most suitable quenchant for the
steel

Estimate the heat transfer coefcient during

quenching
In-situ measurement of quenching capacity of
different quenching mediums
Check the 'health' of quenchants with continued
use
Check the effect of agitation level/ow
rate/quenching position in the tank
Check the effect of contamination in quenchants
(water in oil; polymer in oil etc.)
Inspection of quenchants in as-received condition

Applications:

Benets:

Steel Casting Heat Treatment

Steel Forging Heat Treatment
Heat Treatment of machined

Troubleshoot Heat Treatment problems and lower

components

InverseSolver

ASTM Standard Probe

Equipment for Standard Tests for the Determination of Cooling
Characteristics of Quenchants by Cooling Curve Analysis as per
ASTM D6200-01(For Quench Oils) and as per ASTM D648206(For Aqueous Polymer Quenchants with Agitation)

Applications:
Measurement of quenching capacity of different quenching

mediums (oils, polymer solutions etc) as per ASTM D6200-01

for ease of comparison of data worldwide
Selection of proper quenchant based on comparison of
different quenchants
Check the 'health' of quenchants with continued use
Check the effect of agitation on cooling rates
Check the effect of contamination in quenchants (water in oil;
polymer in oil etc.)
Inspection of quenchants in as-received condition

Manufacturing cost
Reduce Rework
Reduce / Eliminate post heat treatment operations
Improve Quality
Enhance Design capability
Predict the impact of new design or design modication
on manufacturing
Conduct less costly virtual experiments

InverseSOLVER is based on a serial algorithm for the Inverse Heat Conduction Problem (IHCP) developed
to estimate the individual ux components at the unknown boundary. In many practical problems the
surface conditions are not known a-prior. In such cases the surface conditions will have to be 'estimated'
under simulated or laboratory conditions.

Applications:
Estimation of heat ux on the heat shields during re-entry of space

vehicles for the Indian Space Research

Estimation of space and time varying multiple heat ux
components at the metal-mold interface during net shape casting
of continuous casting of steel, for a consortium of steel companies
Estimation of space and time varying multiple heat ux
components (six components along the mold wall) at the metalmold interface during continuous casting of thin steel slabs and
lling in aluminum die casting
Estimation of metal-mold interface heat ux during die casting of
cast iron moulds for a leading foundry
Estimation of heat ux due to the welding arc during TIG welding
Estimation of heat ux during quenching of steel specimens
Estimation of heat ux at the metal-mold interface corners of
solidifying aluminum bars and slabs
Estimation of heat ux on the plasma facing components in the
Tokomak.