Sei sulla pagina 1di 30

November, 2008

Leica Geosystems AG
Heinrich-Wild-Strasse
CH-9435 Heerbrugg
(Schweiz)
www.leica-geosystems.com

REVISION
Documentation

: Service manual TPS 400/700/800 series

Status

: Edition 03/2004

Reason for revision

Steps to be taken

Revision:
New:

last 04/2007
07.2008
11.2008
12.2008

Section 19
Error on Previous Revision 11.2008
Upgrade of Pages

: Replace the whole contents of the manual with this revision

Section

Remove

Introduce

--

Title sheet

Title sheet

--

Chapter overview

Chapter overview

19

Pages 19-23/ 42

Pages 19-23/ 42

--

Index of marker

Index of marker

File

: Insert this sheet in section 2

Best Regards,
Fatemeh Cavallaro
Central Technical Service

TPS400 / 700 / 800 series


Total Stations

Service Manual
Doc Code 759 136 en
Edition 02/2007
Rev. 06/2007
04/2008
07/2008
11/2008
12/2008

Based on:
SML TPS300 series
Edition 08/1998
Doc Code 663 580

Leica Geosystems AG
CH-9435 Heerbrugg
(Switzerland)

Copyright by Leica Geosystems AG, Heerbrugg, Switzerland 2008

Chapter Overview
Legal, Safety & Environmental Issues / Symbols

SML TPS400/700/800

Service News / Revisions


Introduction / Technical data
Error codes(Message)
Board and module replacement
Dismantling / Assembly
Adjustment
Upgrades / Modifications
Repair process
List of Instruments
Telescope modification (2007)

The user manual forms part of this service manual


and must be available in all service workshop.

The illustrations in this service manual may slightly


differ from the actual instrument.

Spare parts
Special Tools
I

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20

SML TPS400/700/800 - 12/2008

707844
707845
707846
707847
707864
714676
707848

707332 Tilting axis with V-circle

Flat cable
Flat cable
Flat cable
Flat cable
Flat cable
Flat cable
Flatcable

16p.(Keyboard)
18p.(Rec)
30p.(Supply)
14p.
6p.
16p.(Keyboard)
20p.(Angle)

706872 Shiftable tribrachs,fade green


714798 Shiftable tribrachs ,red
Only following parts available
642110 Knob
Zero-insertion force plug
535473
535474
535516
535585
535614
663468
663473

642110

Spare parts

19-23

10Pol.
30pol.
14pol.
20pol.
16pol.
22pol.
6pol.

SML TPS400/700/800 - 12/2008

660070 CCD flex board

707671 ATR transmitter module

706930 Light guide(blue) for all instrument

99711780 ATR Board


711780 ATR Board
(Ref.Nr.661400)

Receiver module

EDM board

706574 CCD array ATR

Spare parts

19-24

SML TPS400/700/800 - 12/2008

19.1 EDM Boards with Maxon Motors and Optic modules


EDM Bords with Maxon Motors ( Non-ROHS Boards)

Optic Module Modification Kit for EDM Boards with Maxon Motors

Type

Reference
Number

Old Spare part


Art.Number

New Spare part


(With Maxon Motor)

Type

Optic Module

Optic Module Modification Kit

IR

705957

767708

IR

705944

99711795

99767028

IR Builder

758746

767708

IR/ SR

661370

99711774

99767028

IR/ SR

759582

767708

IR/ XR

721856

99723312

99767030

IR/ XR

758778

767708

IR ATR

705958

767705

IR/ SR ATR 721855

767705

IR/ XR ATR 762671

767705

EDM Boards with Maxon Motors ( ROHS Conform Boards)

Type

Reference
Number

Old Spare part


Art.Number

New Spare part


(With Maxon Motor)

IR

RO-705944

711795
99756223

99767028

IR/ SR

RO-661370

711774
99759347

99767028

IR/ XR

RO-721856

723312
99756231

99765513

Spare parts

19-25

SML TPS400/700/800 - 12/2008

19.2 EDM Spareparts for: TPS 400 Ultra,TPS800 Ultra,TCRA 70x Ultra
733347 Receiver module IR/R300
733405 Light guide with field-shutter

733387 IR/R300 Collimator(Diode)

738394 Main-objective IR/R300

733405

733388 SR/R300 Collimator(Diode)


705953 Plan plate IR/R100/300

733378 Optics module IR/R300(TPS400/800)

732162 Optics module IR/R300/ATR


(for TCRA 70x)

Spare parts

733330 Beam splitter IR/R100/R300


(for TCRA 70x)
721840 Beam splitter IR/R100/R300 replacement for 733330

19-26

733424 Light-guide holder (Only for R300)

SML TPS400/700/800 - 12/2008

99738473 EDM Board IR/R300 (non-ROHS conform)


(Ref.Nr.733868)
99756233 EDM Board IR/R300 (ROHS conform)
738473 EDM Board IR/R300 (ROHS conform)

752434 Type label with patent label for TCRA70x

760530 Label pin point R400


737277 3R-Label

752407 Type label with patent label for TPS400/TPS800

Spare parts

760541 Label pin point R1000

19-27

SML TPS400/700/800 - 12/2008

19.3 List of same parts


305038
556400
700520
700522
705443
705929
705940
706318
706442
706522
706530
706939
751773
706441

Cover
O-Ring
Knob
Chuck
Objective cover
Plexiglass light guide
Print holder
Cover sealing
Sealing for side panel
Cover
Keyboard seal
Threaded ring
Plexiglass light guide
Seting Ring

706941
708949
708950
708951
708952
708953
708954
708956
708957
708958
708959
708961
708962

Distance ring
0.8
1.05
1.10
1.15
1.20
1.25
1.30
0.95
0.90
0.85
0.75
0.70

707017
708059
712711
713398
713575
726847

O-Ring
O-Ring
Alhidaden-Membrane
V-Distance-ring
Membrane
Locking ring

Spare parts

709034 Indication label,,Avoid,,

712381 Laser label (2R)Japan

710034 Warning label class 2


734429 Laser label (3R) Japan

723792 Warning label class 3R


734430 Laser label Japan

712461 Type label(CSS)

19-28

SML TPS400/700/800 - 12/2008

19.4 New DR telescope (2007)


751204 Light guide

758880 Main-objective DR (R100 / power)

752026 Scrambler (yellow)

758892 Main-objective DR 300 (R300 / ultra)

748968 Telescope cover (without 706948)


706948 Optical sight
763342 Cover seal

753914 Counter weight

R100 / power

749398 Receiver module


751235 Pressure spring

Spare parts

R300 / ultra

749015 Plan plate

19-29

SML TPS400/700/800 - 12/2008

750599 Transmitter module DR / DR100/300

Please Note
As of April 2008, new base boards will
be used for all new Total Stations.
The difference between exisiting and
new base boards is only the layout.
Both base boards have identical functionality.

99762749 Base board DR(R100/400)


762749 Base board DR(R100/400)
Ref. RO-761421
99764830 Base board DR300(R300/1000)
764830 Base board DR300(R300/1000)
ref.RO-761418

The existing DR/DRP Boards


99 758527, 99 758534
maintain their validity as long as
available.
99758527 Base board DR (R100) Power R400
ref. 752130
99758534 Base board DR300 (R300)
UltraR1000
ref. 751828

Whenever a base board exchange


module is ordered, an identical base
board must be returned in exchange
returned.(Identical Part. Nr.)

753409
763521

Upon depletion of our stocks of


existing base all others will automatically be filled with respective new base
boards.
763521 EMC protect top part
753409 APD interface DR complete

753409
751275

751275 EMC Protect top part


753409 APD interface DR complete

Spare parts

19-30

SML TPS400/700/800 - 12/2008

751773

Spare parts

19-31

SML TPS400/700/800 - 12/2008

19.5 EGL4& EGL5


756019 EGL5 Module complete

756368 Electronic guide light 4 (EGL4)


714355
724514
706944
755770
759748

EGL 2 mont.ntern
Telescope cover EGL2 assembly structure
Counterweight
Interface baseboard DR EGL-Old complete
Telescope cover TCA assembly

724514

714355

I
remove counterweight
706944

760905 Telescope cover EGL5


(Without 706948)
754094 EGL Condensor lens
754256 EGL Flex board

753414

Transmitter unit
754256

II

EDM

754094
759748

Spare parts

19-32

SML TPS400/700/800 - 12/2008

19.6 Drawing

Draw number

705 400-4

TC telescope IR/SR

705 400-5

TC telescope IR

TC/R402

TC/R

TC/R702

TC/R70x

China

403/405 407/
410
J/S/JS/C

TC/R703

auto

v
TCR

v
TCR

v
TCR

v
TC

v
TC

v
TC

TC/R705

708 600

Sectional drawing

712 571

Sectional drawing

712 636

Instrument wiring

725 450

TC telescope IR/SR (XR)

724 801

Sectional drawing

725 422

Instrument wiring

Spare parts

TC/R
XR
power
instr.

19-33

SML TPS400/700/800 - 12/2008

19.7 List of labels


TPS400
733846
733847
731534
725399
725400
725532
725533
731535
725534
725535
725536
725537
749354
749355
749357
749359
749360
749381
749382
741564
738192
737946
737944
737945
737941
737942

TPS 800

TPS 700
Type label of TC 402
Type label of TCR 402
Type label of TC 403
Type label of TC 405
Type label of TC 405 S
Type label of TC 407
Type label of TC 404 S
Type label of TCR 403
Type label of TCR 405
Type label of TCR 405 S
Type label of TCR 407
Type label of TCR 407 S
Type label of TCR 402 ULTRA
Type label of TCR 403 ULTRA
Type label of TCR 405 ULTRA
Type label of TCR 405 S ULTRA
Type label of TCR 406 ULTRA
Type label of TCR 407 ULTRA
Type label of TCR 407 S ULTRA
Type label of TCR 406 POWER
Type label of TCR 402 POWER
Type label of TCR 403 POWER
Type label of TCR 405 POWER
Type label of TCR 405S POWER
Type label of TCR 407 POWER
Type label of TCR 407S POWER

Spare parts

711743
711747
711744
711745
711748
711749
722070
722071
724470
724471
724472
724473
724474
724475
726509
726510
749383
749384
749385
749386
749387
749388
749389
749390

Type label of TC 702


Type label of TCR 702
Type label of TC 703
Type label of TC 705
Type label of TCR 703
Type label of TCR705
Type label of TC 705 S
Type label of TCR 705 S
Type label of TC 702
Type label of TC 703
Type label of TC705 AUTO
Type label of TCR 702 AUTO
Type label of TCR 703 AUTO
Type label of TCR 705 AUTO
Type label of TC 705 S AUTO
Type label of TCR 705 S AUTO
Type label of TCRA 702 ULTRA
Type label of TCRA 703 ULTRA
Type label of TCRA 705 ULTRA
Type label of TCRA 705 S ULTRA
Type label of TCRA 702 POWER
Type label of TCRA 703 POWER
Type label of TCRA 705 POWER
Type label of TCRA705 S POWER

19-34

741526
741527
741528
741529
741530
741541
741542
749391
749392
749393
749394
759169
759170

Type label of TC 802


Type label of TC 803
Type label of TC 805
Type label of TCR 802 POWER
Type label of TCR 803 POWER
Type label of TCR 805 POWER
Type label of TCR 805 S POWER
Type label of TCR 802 ULTRA
Type label of TCR 803 ULTRA
Type label of TCR 805 S
Type label of TCR 805 S ULTRA
Type label of TCR 801 POWER
Type label of TCR 801 ULTRA

SML TPS400/700/800 - 12/2008

Spare parts

19-35

SML TPS400/700/800 - 12/2008

Spare parts

19-36

SML TPS400/700/800 - 12/2008

Spare parts

19-37

SML TPS400/700/800 - 12/2008

Spare parts

19-38

SML TPS400/700/800 - 12/2008

Spare parts

19-39

SML TPS400/700/800 - 12/2008

Spare parts

19-40

SML TPS400/700/800 - 12/2008

Spare parts

19-41

SML TPS400/700/800 - 12/2008

Spare parts

19-42

SML TPS400/700/800 - 12/2008

Marker
109334 .......................................................... 19-22
166978 .......................................................... 19-20
269697 .......................................................... 19-10
305038 ............................................... 19-10, 19-28
347164 .......................................................... 19-22
392026 .......................................................... 19-22
429179 .......................................................... 19-15
439571 ................................................. 19-1, 19-17
476545 .......................................................... 19-15
535473 .......................................................... 19-23
535474 .......................................................... 19-23
535516 .......................................................... 19-23
535585 .......................................................... 19-23
535614 .......................................................... 19-23
556400 .......................................................... 19-28
558329 .......................................................... 19-17
636794 .......................................................... 19-22
642110 .......................................................... 19-23
644295 .......................................................... 19-11
644300 .......................................................... 19-11
644301 .......................................................... 19-11
644444 .......................................................... 19-11
644445 .......................................................... 19-11
644470 ............................................................ 19-9
644472 ................................................. 19-1, 19-11
644473 ................................................. 19-1, 19-11
644474 ................................................. 19-1, 19-11
660070 ................................................. 19-1, 19-24
663468 .......................................................... 19-23
663473 .......................................................... 19-23
700520 ............................................... 19-10, 19-28
700522 ............................................... 19-10, 19-28
703340 .......................................................... 19-14

705389 ................................................. 19-1, 19-21


705390 ................................................. 19-1, 19-19
705410 ................................................. 19-1, 19-17
705427 ................................................. 19-1, 19-17
705443 .......................................................... 19-28
705600 ................................................. 19-1, 19-21
705776 .......................................................... 19-20
705777 .......................................................... 19-20
705929 .......................................................... 19-28
705940 .......................................................... 19-28
705945 ................................................. 19-1, 19-17
705953 ...................................... 19-1, 19-19, 19-26
705956 ............................................................ 19-1
705957 ................................................. 19-1, 19-19
705958 ................................................. 19-1, 19-20
705966 .......................................................... 19-20
706318 .......................................................... 19-28
706332 ............................................................ 19-9
706426 ................................................... 19-1, 19-9
706441 ............................................... 19-14, 19-28
706442 ............................................... 19-10, 19-28
706522 .......................................................... 19-28
706530 .......................................................... 19-28
706574 ................................................. 19-2, 19-24
706638 ................................................. 19-2, 19-22
706766 .......................................................... 19-20
706781 .......................................................... 19-15
706868 ................................................. 19-2, 19-16
706871 ................................................... 19-2, 19-9
706872 ................................................. 19-2, 19-23
706873 ................................................. 19-2, 19-16
706874 ................................................. 19-2, 19-16
706877 ................................................. 19-2, 19-13
706878 ................................................. 19-2, 19-13
1-1

706879.................................................. 19-2, 19-16


706881.................................................. 19-2, 19-22
706930.................................................. 19-2, 19-24
706932........................................................... 19-17
706933........................................................... 19-17
706935........................................................... 19-17
706936........................................................... 19-17
706937........................................................... 19-17
706939........................................................... 19-28
706941........................................................... 19-28
706944........................................................... 19-32
706948........................................ 19-2, 19-9, 19-29
707017........................................................... 19-28
707029.................................................. 19-2, 19-13
707034........................................................... 19-10
707043........................................................... 19-10
707104........................................................... 19-11
707332.................................................. 19-2, 19-23
707489.................................................. 19-3, 19-11
707663.................................................. 19-3, 19-16
707669.................................................. 19-3, 19-21
707671.................................................. 19-3, 19-24
707721........................................................... 19-15
707844.................................................. 19-3, 19-23
707845.................................................. 19-3, 19-23
707846.................................................. 19-3, 19-23
707847.................................................. 19-3, 19-23
707848........................................................... 19-23
707864.................................................. 19-3, 19-23
708059........................................................... 19-28
708117.................................................... 19-3, 19-9
708330........................................................... 19-22
708430.................................................... 19-3, 19-9
708620.................................................. 19-3, 19-13

SML TPS 400/700/800 - 12/2008

Marker
708874 .......................................................... 19-17
708949 .......................................................... 19-28
708950 .......................................................... 19-28
708951 .......................................................... 19-28
708952 .......................................................... 19-28
708953 .......................................................... 19-28
708954 .......................................................... 19-28
708956 .......................................................... 19-28
708957 .......................................................... 19-28
708958 .......................................................... 19-28
708959 .......................................................... 19-28
708961 .......................................................... 19-28
708962 .......................................................... 19-28
709034 ............................................... 19-22, 19-28
709036 .......................................................... 19-22
710034 .......................................................... 19-28
710417 ............................................................ 19-8
711576 ................................................. 19-5, 19-13
711743 .......................................................... 19-34
711744 .......................................................... 19-34
711745 .......................................................... 19-34
711747 .......................................................... 19-34
711748 .......................................................... 19-34
711749 .......................................................... 19-34
711774 ................................................. 19-6, 19-21
711780 .......................................................... 19-24
711795 ................................................. 19-6, 19-21
711799 ................................................... 19-3, 19-8
711825 .......................................................... 19-15
712094 ............................................................ 19-8
712135 ................................................. 19-3, 19-19
712136 ................................................. 19-3, 19-20
712381 .......................................................... 19-28
712461 .......................................................... 19-28

712711 .......................................................... 19-28


713323 .......................................................... 19-14
713326 .......................................................... 19-11
713398 .......................................................... 19-28
713418 .......................................................... 19-14
713575 .......................................................... 19-28
713580 ................................................. 19-3, 19-14
713581 ................................................. 19-4, 19-14
713582 ................................................. 19-4, 19-14
713680 .......................................................... 19-10
714355 .......................................................... 19-32
714600 ................................................. 19-4, 19-14
714601 ................................................. 19-4, 19-14
714676 .......................................................... 19-23
714772 .......................................................... 19-17
714798 .......................................................... 19-23
721840 ...................................... 19-4, 19-19, 19-26
721843 ................................................. 19-4, 19-21
721854 ................................................. 19-4, 19-18
721855 ................................................. 19-4, 19-19
722070 .......................................................... 19-34
722071 .......................................................... 19-34
722084 ................................................. 19-4, 19-11
722647 ................................................. 19-4, 19-21
723312 ................................................. 19-6, 19-21
723640 .......................................................... 19-10
723655 .......................................................... 19-10
723792 .......................................................... 19-28
723816 ................................................. 19-4, 19-10
723817 ................................................. 19-4, 19-10
724470 .......................................................... 19-34
724471 .......................................................... 19-34
724472 .......................................................... 19-34
724473 .......................................................... 19-34
1-2

724474........................................................... 19-34
724475........................................................... 19-34
724506.................................................... 19-4, 19-8
724510.................................................... 19-4, 19-8
724512.................................................... 19-4, 19-8
724514........................................ 19-4, 19-9, 19-32
724517.................................................... 19-4, 19-9
724520........................................................... 19-17
724521.................................................. 19-5, 19-17
724546........................................................... 19-11
724871.................................................... 19-5, 19-8
724872.................................................... 19-5, 19-9
725128.................................................. 19-5, 19-14
725130.................................................. 19-5, 19-14
725399........................................................... 19-34
725400........................................................... 19-34
725429.................................................. 19-5, 19-15
725437.................................................. 19-5, 19-15
725438........................................................... 19-22
725532........................................................... 19-34
725533........................................................... 19-34
725534........................................................... 19-34
725535........................................................... 19-34
725536........................................................... 19-34
725537........................................................... 19-34
725543............................................................. 19-8
726509........................................................... 19-34
726510........................................................... 19-34
726847........................................................... 19-28
727402.................................................. 19-5, 19-14
731534........................................................... 19-34
731535........................................................... 19-34
732162........................................................... 19-26
733347.................................................. 19-7, 19-26

SML TPS 400/700/800 - 12/2008

Marker
733378 ................................................. 19-6, 19-26
733387 ................................................. 19-6, 19-26
733388 ................................................. 19-6, 19-26
733405 .......................................................... 19-26
733424 .......................................................... 19-26
733745 ........................................ 19-5, 19-6, 19-18
733746 ................................................. 19-5, 19-18
733747 ........................................ 19-5, 19-6, 19-18
733846 .......................................................... 19-34
733847 .......................................................... 19-34
734237 .......................................................... 19-13
734238 .......................................................... 19-13
734429 .......................................................... 19-28
734430 .......................................................... 19-28
737277 .......................................................... 19-27
737941 .......................................................... 19-34
737942 .......................................................... 19-34
737944 .......................................................... 19-34
737945 .......................................................... 19-34
737946 .......................................................... 19-34
738192 .......................................................... 19-34
738394 ................................................. 19-7, 19-26
738473 ................................................. 19-6, 19-27
740703 .......................................................... 19-12
740705 .......................................................... 19-12
740707 ................................................. 19-5, 19-12
741447 ................................................. 19-5, 19-12
741448 ................................................. 19-5, 19-12
741526 .......................................................... 19-34
741527 .......................................................... 19-34
741528 .......................................................... 19-34
741529 .......................................................... 19-34
741530 .......................................................... 19-34
741541 .......................................................... 19-34

741542 .......................................................... 19-34


741557 .......................................................... 19-12
741558 .......................................................... 19-12
741559 .......................................................... 19-12
741564 .......................................................... 19-34
741567 ................................................. 19-5, 19-22
742104 .......................................................... 19-22
748968 .......................................................... 19-29
749015 .......................................................... 19-29
749354 .......................................................... 19-34
749355 .......................................................... 19-34
749357 .......................................................... 19-34
749359 .......................................................... 19-34
749360 .......................................................... 19-34
749381 .......................................................... 19-34
749382 .......................................................... 19-34
749383 .......................................................... 19-34
749384 .......................................................... 19-34
749385 .......................................................... 19-34
749386 .......................................................... 19-34
749387 .......................................................... 19-34
749388 .......................................................... 19-34
749389 .......................................................... 19-34
749390 .......................................................... 19-34
749391 .......................................................... 19-34
749392 .......................................................... 19-34
749393 .......................................................... 19-34
749394 .......................................................... 19-34
749398 .......................................................... 19-29
750599 .......................................................... 19-30
750925 .......................................................... 19-22
751204 .......................................................... 19-29
751235 .......................................................... 19-29
751275 .......................................................... 19-30
1-3

751773........................................................... 19-28
752026........................................................... 19-29
752407........................................................... 19-27
752434........................................................... 19-27
753409........................................................... 19-30
753914........................................................... 19-29
754094........................................................... 19-32
754256........................................................... 19-32
755770........................................................... 19-32
756019........................................................... 19-32
756368........................................................... 19-32
757531.................................................. 19-6, 19-13
758778........................................................... 19-18
758880........................................................... 19-29
758892........................................................... 19-29
759169........................................................... 19-34
759170........................................................... 19-34
759206........................................................... 19-18
759748........................................................... 19-32
760530........................................................... 19-27
760541........................................................... 19-27
760905........................................................... 19-32
762671........................................................... 19-19
762749........................................................... 19-30
763342........................................................... 19-29
763521........................................................... 19-30
763754........................................................... 19-22
764830........................................................... 19-30
767705........................................................... 19-25
767708........................................................... 19-25
99 711774...................................................... 19-21
99 711780...................................................... 19-24
99 711795...................................................... 19-21
99 723312...................................................... 19-21

SML TPS 400/700/800 - 12/2008

Marker
99 734237 ..................................................... 19-13
99 734238 ..................................................... 19-13
99 738473 ..................................................... 19-27
99 756223 ..................................................... 19-21
99 756231 ..................................................... 19-21
99 756233 ..................................................... 19-27
99 758527 ..................................................... 19-30
99 758534 ..................................................... 19-30
99 759344 ..................................................... 19-13
99 759345 ..................................................... 19-13
99 759347 ..................................................... 19-21
99 762749 ..................................................... 19-30
99 764830 ..................................................... 19-30
99 765513 ..................................................... 19-25
99 767028 ..................................................... 19-25
99 767030 ..................................................... 19-25
99711774 ........................................................ 19-6
99711780 ........................................................ 19-6
99711795 ........................................................ 19-6
99723312 ........................................................ 19-6
99734237 ........................................................ 19-6
99734238 ........................................................ 19-6
99738473 ........................................................ 19-6
99757531 ........................................................ 19-6

1-4

SML TPS 400/700/800 - 12/2008

Potrebbero piacerti anche