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Part -1
Dr. Mahmoud Abbas Mahmoud Al-Naimi
Assistant Professor
Industrial Engineering Branch
Department of Production Engineering and Metallurgy
University of Technology
Baghdad - Iraq
dr.mahmoudalnaimi@uotechnology.edu.iq
dr.mahmoudalnaimi@yahoo.com
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facilities to produce different end items because it is economical to produce large lots
once the set-up cost is incurred. The components that go into a TV set, such as 24-inch
picture tubes, have a dependent demand that is governed by the lot size. Dependent
demand is predictable. MRP systems compute material requirements and specify when
orders should be released so that materials arrive exactly when needed. The process of
scheduling the receipt of inventory as needed over time is time phasing.
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Table 6.1
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SINGLE-LEVEL BOM
Table 9.1 (a) depicts a single-level bill of materials for Z 100 bracket. It is a less
intuitive but more efficient means of storing the information on computer. In the
single-level bill each entry (on the left) contains only an item or part number followed
by a list of the part numbers and quantities of components needed to make up the
parent item only. This type of listing avoids the searches for duplicate items down
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through several levels of a tree. On the other hand, it necessitates that the computer
search through many single-level bills to find all the components that are included in a
product that has several levels of code. Single-level bills frequently contain pointers
to link the records of components with their parents and accommodate the retrieval of
a complete bill of materials for an item.
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ILLUSTRATION 1: Determine the quantities of A10, B11, C20, D2l, E30, F3l, and
G32 needed to complete 50 of the Z100 brackets depicted in Fig. 6.2.
SOLUTION
Table 6.2 Determining BOM requirements
First determine the requirements for one bracket as shown in Table 6.2, and then
multiply by 50. Note that parts C and E are used in two different subassemblies, so
their separate amounts must be summed. For 50 brackets, each of the requirements
column amounts must be multiplied by 50 to obtain the gross requirements.
ILLUSTRATION 2: Given the product structure tree shown in Figure 6.3 for
wheelbarrow W099, develop an indented bill of materials.
Fig. 6.3
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Table 6.3
Level 1
Level 2
Flashlight
Head assembly
Plastic head
Level 3
Level 4
Batteries
Body assembly
Lens
Bulb assembly
Reflector
Shell assembly
Spring
Bulb
Bulb holder
ON-off switch
Connector bars
(2)
Plastic shell
Plastic powder
Knob
Plastic powder
(3)
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(b) Design an indented bill of materials for the flashlight in (a). (Note: Assign
appropriate four-digit part numbers to the components.)
Table 6.4