Documenti di Didattica
Documenti di Professioni
Documenti di Cultura
CHE243
MATERIALS AND ENERGY
BALANCE AND SIMULATION
1.0
COURSE INFORMATION
COURSE NAME
COURSE CODE
:
PROGRAM
:
SEMESTER
:
CREDIT HOURS :
CONTACT HOURS :
COURSE STATUS :
PRE-REQUISITE :
LECTURER
:
EMEL
:
CONTACT NO.
:
:
2.0
SYNOPSIS
This course is educates students to identify, formulate and solve mass and energy
balance problems based on the concept of conservation of mass and energy as the
fundamental tool of engineering analysis. Some of the topics covered in this course
are systems of units and dimensions, material balances for process with and without
chemical reaction, gases and vapors, saturation, energy concept and balances, physical
and chemical heat effects and the use of steam tables. Application of simulation
software (HYSIS) in solving the mass and energy balances is also introduced.
3.0
COURSE OUTCOME
Upon completion of this module, students are expected to be able to:
1.
Explain the fundamental concept of material and energy balances.
2.
Apply the basic engineering calculation related to process variables and
chemical process principle for the operation of process units or processes
units.
3.
Formulate the material and energy balance to solve chemical process
problems.
4.
Construct mass and energy balances equations necessary to solve non-reactive
and reactive systems by computer simuation software (HYSIS).
4.0
METHODS OF INSTRUCTION
Lecture and tutorial
Lecture
:
Tutorial and laboratory session
:
4 hrs/wk
3 hrs/wk
LESSON PLAN
CHE243
MATERIALS AND ENERGY
BALANCE AND SIMULATION
5.0
LESSON PLAN
WEEK
DURATION
1-2
36
78
CHAPTER
ACTIVITIES
Chapter 1: Introduction
Units and Dimensions
Dimensional Equations and
Lecture & Tutorial
Consistency
Read Textbook pp 8 Concept of Mass, Volume,
22
Flowrate, Composition,
Read Textbook pp 42
Concentration, Pressure and
- 63
Temperature
Chapter 2: Material Balance for
Non-Reactive Systems
Lecture & Tutorial
Definition and types of processes,
Operation and System
Read Textbook Sec. 4.1
Fundamental of Material Balance - Sec. 4.5
for Steady State
Flow Chart, Flow Chart Scaling,
Quiz 1
Basis of Calculations and Degree
of Freedom (DOF)
Assignment 1
Material Balance Calculation on
Single-Unit Process and MultipleUnit Processes
Recycle and Bypass Calculations
Chapter 3: Materials Balance for
Simple Reactive Systems
Lecture & Tutorial
Chemical Reaction Stoichiometry
Limiting & Excess Reactants, Read Textbook Sec. 4.6
Fractional Conversion & Extent of - Sec. 4.8
Reaction, Yield & Selectivity
Multiple Reactions, Yield &
Quiz 2
Seectivity
Balances on Reactive Process
Atomic
Species
Balance COMMON TEST 1
Method
(Chapter 1-2)
Extent of Reaction Method
Overall & Single-Pass Conversions
and Purging
Combustion Reaction
Theoretical & Excess Air
Material
Balances
on
Combustion Reaction
LESSON PLAN
CHE243
MATERIALS AND ENERGY
BALANCE AND SIMULATION
9 11
12 13
14
6.0
ASSESSMENT
Tests/Quizzes/Assignments/Laboratory
Project
Final Examination
: 30%
: 10%
: 60%
HYSYS: An
Introduction to Chemical
Engineering Simulation
LESSON PLAN
CHE243
MATERIALS AND ENERGY
BALANCE AND SIMULATION
7.0
GRADING SCALE
A+
A
AB+
B
BC+
90-100
80-89
75-79
70-74
65-69
60-64
55-59
C
CD+
D
E
F
50-54
47-49
44-46
40-43
30-39
0-29
8.0
9.0
REFERENCES
i)
Himmelblau, D. M. and Riggs, J. B. (2004). Basic Principles and Calculations
in Chemical Engineering. (7th ed.). Prentice Hall Publ.
ii)
McCabe, W. L., Smith, J. C. and Harriot, P. (2005). Unit Operations of
Chemical Engineering (7th ed.) New York: Mc Graw-Hill.
iii)
Murphy, R. M.. (2007). Introduction to Chemical Processes: Principles,
Analysis and Synthesis. New York: McGraw-Hill.
10.0
OTHER INFORMATION/DETAILS
PREPARED BY:
SIGNATURE:
APPROVED BY:
SIGNATURE:
LESSON PLAN
CHE243
MATERIALS AND ENERGY
BALANCE AND SIMULATION
COURSE CODE
COURSE NAME
CREDIT HOURS
PO1
PO2
PO3
PO4
PO5
PO6
PO7
PO8
CHE243
MATERIALS AND ENERGY BALANCE
AND SIMULATION
4
PROGRAM
PREPARED BY
EH110
NUR SHAHIDAH BINTI AB AZIZ
DATE
8 JUNE 2014
Program Outcomes
Ability to acquire and apply the knowledge of basic sciences, mathematics and engineering fundamentals to solve basic chemical
engineering problems
Ability to conduct experiments, collect, analyzes and interprets data.
Ability to recognize the importance of safety, health and the environment including sustainable development
Ability to recognize the importance of professional ethics.
Ability to communicate effectively as an individual or in a group
Ability to assist in undertaking problem identification, formulation and solution in engineering
Ability to recognize the need of life-long learning and acquire the capacity to do so.
Ability to recognize the importance of the entrepreneurship in engineering related business
LESSON PLAN
CHE243
MATERIALS AND ENERGY
BALANCE AND SIMULATION
COURSE OUTCOMES
PO1
PO2
6
Program Outcomes
PO3 PO4 PO5 PO6
PO7
PO8
INSTRUCTIONAL
METHOD
(CO1)
Apply the methods of calculating variables
Lectures
which characterize the operations of the process
2
3
Tutorials
unit or processes units in order to solve the
unknowns that relate to these variables.
(CO2)
Identify the known information about process
Lectures
variables, set up material balance equation and
1
1
3
Tutorials
solve the unknown variables using this equation
for non-reactive and reactive systems.
(CO3)
Identify the known information about process
Lectures
variables, set up energy balance equation and
2
1
3
Tutorials
solve the unknown variables using this equation
for non-reactive and reactive systems.
(CO4)
Construct mass and energy balances equations
Lectures
necessary to solve non-reactive and reactive
2
Hands on exercises
systems by computer simulation software
(HYSYS)
Numbers Indicator: 3 Strongly emphasized, 2 Moderately emphasized, 1 Slightly emphasized
ASSESSMENT
Quiz, Test,
Examination
Quiz, Test,
Assignment,
Examination
Quiz, Test,
Assignment,
Examination
Laboratory
works
LESSON PLAN
CHE243
MATERIALS AND ENERGY
BALANCE AND SIMULATION
Week
1-2
3-6
Chapter/content
Course outcome
CHAPTER 1
INTRODUCTION
1.1 Units and
Dimension
1.2 Dimensional
Equations and
Consistency
1.3 Concept of Mass,
Volume, Flowrate,
Composition ,
Concentration and
Temperature
1.3 Properties of Gases
and Vapours
(CO1)
Ability to apply the methods
of
calculating variables which
characterize the operations
of the
process unit or processes
units in order to solve the
unknowns that relate to
these variables.
CHAPTER 2
MATERIAL
BALANCE FOR
NON-REACTIVE
SYSTEMS
2.1 Definition and
types of processes,
(CO2)
Ability to identify the
known information
about process variables set
up material
balance equation and solves
the
unknown variables using
this equation
for non-reactive and reactive
systems
Instructional
method
Lectures
Tutorials
Lecture
Tutorials
Assessment
Quiz
Test
Examination
Quiz
Test
Assignment
Examination
LESSON PLAN
CHE243
MATERIALS AND ENERGY
BALANCE AND SIMULATION
7-8
8
composition, theoretical and
percent of excess air, complete and
incomplete combustion.
- Explain the fundamental of material
balance.
- Analyze the problems given, draw
the flowchart, identify scaling factor
and basis of calculation, identify subsystem for multiples unit process,
perform DOF analysis, write the
equations to calculate
the specified process variables and
perform the calculations for single
unit processes, multiple unit
processes, recycle, bypass, and purge
systems.
- Identify the molecular species
balances, atomic species balances and
extent of reaction method to solve the
chemical reactive problems.
- Analyze and solve problems related
to
combustion system.
Lectures
Tutorials
Quiz
Test
Assignment
Examination
LESSON PLAN
CHE243
MATERIALS AND ENERGY
BALANCE AND SIMULATION
CHAPTER 4
ENERGY
BALANCE FOR
NON-REACTIVE
SYSTEM
4.1 Energy Balances
(CO3)
Ability Identify the known
information
about process variables, set
up energy
balance equation and solve
Lecture
Tutorials
Quiz
Test
Assignment
Examination
LESSON PLAN
CHE243
MATERIALS AND ENERGY
BALANCE AND SIMULATION
on Closed System
and Open System at
Steady
4.2 Reference States,
State Properties
and Steam Tables for
H2O System
4.3 Procedure for
Energy Balance
Calculations Involving
H2O System
4.4 Reference States
and Hypothetical
Process Path for Other
Systems
4.5 Changes in
Pressure at Constant
Temperature
4.6 Changes in
Temperature, Sensible
Heat and Heat
Capacities
4.7 Changes in Phase
and Latent Heat
4.8 Procedure for
Energy Balance
10
the
solution.
unknown variables using
Calculate changes of enthalpies and
this equation
internal energies for given problems.
for non-reactive and reactive
Explain the concept of reference
systems.
state and hypothetical of process path.
Able to perform the energy balance
calculation.
Analyze and solve the problems
related to the changes in pressure at
constant
temperature, changes in temperature
and
changes in phase.
Explain the dry-bulb temperature,
absolute humidity, relative humidity,
dew point, humid volume, wet-bulb
temperature, specific enthalpy of
saturated air and enthalpy deviation.
Determine the information from the
psychometric chart.
Explain the concept of the mixing
and
solution.
Solve the problems related to the
mixing and solution.
LESSON PLAN
CHE243
MATERIALS AND ENERGY
BALANCE AND SIMULATION
12-13
14
Calculations
CHAPTER 5
ENERGY
BALANCE FOR
REACTIVE
SYSTEM
5.1 Heats of Reaction
5.2 Formation
Reactions and Heats
of Formation
5.3 Heats of
Combustion
5.4 Energy Balances
on Reactive
Processes
5.4.1 Heat of Reaction
Method
5.4.2 Heat of
Formation Method
CHAPTER 6
STARTING WITH
HYSIS
2.1 Starting with
HYSYS
2.2 Simulation Basis
Manager
(CO4)
Construct mass and energy
balances
equations
necessary to solve nonreactive
and
reactive
systems
by
computer
simuation
software
11
Lectures
Tutorials
Quiz
Test
Assignment
Examination
Lectures
Tutorials
Hands On
Exercises
Project
LESSON PLAN
CHE243
MATERIALS AND ENERGY
BALANCE AND SIMULATION
(HYSIS).
12
related to mass and energy balance by
using
Equation of state