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I
R
R
A
T
S
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BEARING MONITORING AS
YOU HAVE NEVER SEEN IT!
BENEFITS
to 1 rev/min
Mechanical and lubrication condition
analysis
Extra long pre-failure warning times
Immediate evaluation in
Removes irrelevant signals
Crystal clear root cause analysis
Monitors up to 20 000 rev/min
CONDITION MONITORING
Products & Services
INDEX
CONDITION MONITORING OVERVIEW
TECHNIQUES
SHOCK PULSE METHOD
VIBRATION ANALYSIS
2
3
HANDHELD INSTRUMENTS
BEARING CHECKER
VIBCHECKER
LEONOVA INFINITY
CONTINUOUS CONDITION MONITORING
SYSTEMS
INTELLINOVA
MACHINE GUARD
TRANSDUCERS, CABLES & ACCESSORIES
SHOCK PULSE TRANSDUCERS &
ADAPTERS
QUICK COUPLE ADAPTER
VIBRATION TRANSDUCERS &
TRANSMITTERS
COAXIAL CABLES
CONNECTORS
DIAGNOSTIC TOOLS
ELECTRONIC STETHOSCOPE
INFRARED THERMOMETERS
LEONOVA INFINITY WITH
PRECISION SHAFT ALIGNMENT
BELT ALIGNMENT TOOL
PRECUT STAINLESS STEEL SHIMS
SERVICES & TRAINING
4-5
6-7
8-9
10
11
12
13
14
15
15
16
17
18-19
20
21-22
23
Visual inspection (oil leaks, cleanliness, loose items, blocked vents, open wires,
safety issues, etc) and general comments on machine and factory condition.
TECHNIQUES
TECHNIQUES
VIBRATION ANALYSIS
The measuring of vibration severity is a
widely used method for determining the
overall condition of machines. When a
rotating machine runs it will vibrate. If
the components of the vibration energy
are analysed, the rotational forces
(misalignment, out of balance etc.)
represent 99% of the total vibration
energy, with shock forces 1%. It is
therefore logical that the cause of most
machine problems can be attributed to
rotational forces, which are easily
identifiable with the vibration severity
approach.
Problems such as mechanical looseness
and out of balance are identified by the
measurements taken in the radial
direction (horizontal and vertical).
Misalignment is identified by measurement
in the axial direction.
The unit of measure is mm/s. The
measured value is compared to the values
acceptable for that class (1 to 6
according to ISO 2372) of machine and
depending on the level and trend of the
measurement, appropriate action
recommended.
In addition, to monitor the shock and
frictional components full vibration
spectrum analysis and statistics are
required. Spectrum analysis is mainly used
to determine the origin of problems when
they are not evident from the severity
measurements.
HANDHELD INSTRUMENTS
BEARING CHECKER
The Bearing Checker is a portable instrument for fast and easy measurement of
bearing condition in predictive maintenance. It uses the Shock Pulse Method to
detect defects and lubrication condition of rolling element bearings. The instrument
is push button controlled and basic measurement data is entered manually i.e. shaft
diameter and shaft rotational speed.
Built-in transducer
IR temperature sensor
Evaluated bearing
condition in green,
yellow & red
Display with
LED backlight
Push button
operated
Memory for
10 readings
2x1.5V AA
Batteries,
rechargeable /
alcaline
Blue LED
indicating
measurement
TEMPERATURE MEASURMENTS
STETHOSCOPE FUNCTION
HANDHELD INSTRUMENTS
BEARING CHECKER
Bearing Checker measures shock pulses with a built in probe and machine surface
temperature with an infrared sensor. The instrument can also be used as an
electronic stethoscope for detecting machine sound irregularities.
Evaluated measuring results are indicated by green, yellow and red LED lights. These
results indicate the mechanical condition of a bearing (dBm) and the lubrication level
for the same bearing (dBc).
DESCRIPTION
ARTICLE NUMBER
Bearing Checker
BC100
OPTIONAL ACCESSORIES
TRA73
TRA74 or TRA75
EAR12
15288
TRA73
TRA74
EAR12
HANDHELD INSTRUMENTS
VIBCHECKER
The VibChecker is an instrument for fast and easy measurement of machine
condition in predictive maintenance. The instrument and the monitoring technique is
based on the recommendations of ISO 2372 and ISO 10816 standards for broad band
measurements of vibration.
Built-in transducer
Evaluated bearing
condition in green,
yellow & red
Display with
LED backlight
INTERACTIVE DISPLAY
Push button
operated
Memory for
10 readings
2x1.5V AA
Batteries,
rechargeable /
alcaline
TEMPERATURE MEASURMENTS
Output for headphones
HANDHELD INSTRUMENTS
VIBCHECKER
These standards make the assumption that limited information, obtained easily and at
a low cost, is often as useful as a detailed analysis using expensive equipment and
elaborate techniques.
VibChecker has a built in probe transducer. It is push button controlled and basic
measurement data are entered manually. Evaluated measuring results are indicated by
green, yellow and red LED lights and a real time FFT spectrum is produced for easy
pattern recognition.
DESCRIPTION
Vib Checker
ARTICLE NUMBER
VC100
OPTIONAL ACCESSORIES
External transducer with integral magnet
and cable (hand held)
TRM100
15288
TRM100
HANDHELD INSTRUMENTS
LEONOVA INFINITY
Leonova Infinity is a versatile, multi functional hand held data logger with colour
touch screen. The platform unit is equipped with standard functions that allow data
logging with SPM software, CondmasterNova, ISO 2372 vibration monitoring, speed
and temperature measurement and manual recording. Functions are selected from
instructive menus using the touch screen. The fast processors and large memory
make data logging more efficient than ever.
Additional functions
FFT with
symptoms
ISO
10816
EVAM
Recording
SPM
Spectrum
2 channel
vibration
dBM/dBC
12800 lines
40kHz
PLATFORM
LR/HR
Balancing
single
plane
Balancing
Shaft
dual
Alignment
plane
Runup/coast
down, Bump
test
Orbit
analysis
Extended
Memory
HANDHELD INSTRUMENTS
LEONOVA INFINITY
Leonova automatically deducts credits from the tank when its 'Measure' key is
pressed. Thus, the user's operating costs depend on the number of measurements
taken. Credit tanks are refilled, and/or new functions added, by loading a coded
file ordered via the local distributor. Free and limited functions can be combined at will.
Platform functions are always included and their use is unlimited.
DESCRIPTION
ARTICLE NUMBER
Leonova Inifinity
LEO-802
OPTIONAL ACCESSORIES
Protective cover
15310
TRA72
EAR10
SLD144B
Vibration transducer
Magnetic foot for vibration transducer
TRX18
CAB48
TAD18
CAB43
81319
14765
TRA72
CAB48
TAD18
INTELLINOVA
With Intellinova, the full potential of condition monitoring is realised. You will have
full control of the state of your plant assets. You can quickly assess the current
condition of important machinery and plan for overhauls and necessary replacements
to be made during scheduled stops. A planned stop is normally at least three times
faster at a third of the cost.
The potential benefits are
clear and tangible:
! Reduced need for
emergency stock of
spare parts
! More efficient use
of machinery and
man hours
! Reduction of
catastrophic failures
! Increased production output
! Continuous trending of critical equipment
! Used in hostile environments where handheld equipment is not suitable
! Allows permanent installations where accessability is limited or dangerous
Against this backdrop, an online condition monitoring system will quickly earn its
keep. The Intellinova system is centered around four Commander Units, each unit
serving up to 32 channels for shock pulse, vibration and/or analog measurement in a
user defined combination. Dedicated communication software triggers, controls and
filters measurements and data, and handles all messaging between the database and
one or more Commander Units. Intellinova is a workhorse and the ideal online
condition monitoring solution for standard and high-demanding industry applications.
The Commander Unit controls and communicates with the plugged-in monitoring
units and may also be equipped with monitoring units for analog signals in or out.
Four rpm inputs and four digital status outputs are standard equipment. A powerful
Digital Signal Processor (DSP) enables very fast measurement and signal conditioning,
yielding extremely high levels of accuracy and repeatability.
The Commander and monitoring units are connected to the diagnostic software
CondmasterNova, where channel configuration and measuring technique selection
are also done. An SD memory card on board the unit is used for backup and
buffering of measurement data, guaranteeing no data loss in case of network errors.
The Intellinova system is also available in a portable unit for mobility and has
successfully been used to monitor slow speed applications using the revolutionary
SPMHD software where faults can be detected at rotational speeds as low as 5rpm.
Some applications where this has been used are wind turbines, ball mills, agitators
and twin wire presses at paper mills.
Please contact BMG Technical Resources' Condition Monitoring Department for more information.
10
MG4 CAN BE
! MG4-1
! MG4-2
! MG4-12
! MG4-22
11
DESCRIPTION
ARTICLE NUMBER
40000
42000
DESCRIPTION
12
ARTICLE NUMBER
Zinc-plated, M8, 24 mm
32000
Zinc-plated, M8, 78 mm
32100
32200
DESCRIPTION
ARTICLE NUMBER
TRA74
TRA75
TRA70
13
DESCRIPTION
VIB transducer 10kHz,100mV/g,2-pin
SLD144B
SLD723C
SLD823C
CABLES
14
ARTICLE NUMBER
CONNECTORS
15
DIAGNOSTIC TOOLS
ELECTRONIC STETHOSCOPE
ELS12 is a sensitive electronic listening device for all kinds of mechanical noise
within machinery. Valve chatter, piston slap, gear and pump noise, electric relay
operation, etc can easily be identified.
Noise sources are located with the probe tip (length 60 or 290 mm). The sound is
fed via an amplifier with volume control to the headset. Ear defenders shut out
background noise.
DESCRIPTION
16
ARTICLE NUMBER
Electronic Stethoscope
ELS12
ELT10
ELT12
DIAGNOSTIC TOOLS
INFRARED THERMOMETERS
Non-contact infrared (IR) thermometers use infrared technology to conveniently
measure the surface temperature of objects. They provide fast temperature readings
without physically touching the object. You simply aim, pull the trigger and read the
temperature on the LCD display.
Lightweight, compact, and easy-to-use, IR thermometers can safely measure hot,
hazardous, or hard-to-reach surfaces without contaminating or damaging the object.
Also, IR thermometers can provide several readings per second, as compared to
contact methods where each measurement can take several minutes.
FEATURES
DESCRIPTION
Hi / Low Alarm
Data hold
Auto power off
Supports K type Thermocouple
Max, min, diff, avg record
User selectable C or F
Low battery indicator
LCD backlit
ARTICLE NUMBER
IR40
IR50
IR80
IR100
17
DIAGNOSTIC TOOLS
The LineLazer kit contains detector/transmitter units, brackets, chains, rods, cables
and a measuring tape, all in a carrying case. This set fits a multitude of applications,
e.g. compressors, gearboxes, generators, and pumps.
The detector units have position detectors (PSD) with a large reception area, which
makes fine tuning unnecessary. Compensation values for thermal growth can be
input. Integrated precision inclinometers measure the angle of rotation of both
detector units at all times. This allows measurement in fully automatic mode, with
much less than a half-turn of the shaft. Measurement results are displayed in 100ths
of millimetres.
18
DIAGNOSTIC TOOLS
DESCRIPTION
ARTICLE NUMBER
Leonova Infinity
LEO-802
Protective Cover
15310
90362
CAB46
Alignment software
LEO155
CAB50
Charging Cable
CAB75
CAS19
LLB11
LLB12
LLB13
LLB14
LLB15
LLB30
LLB31
Tape measure
MAA70
Tightening tool
TOL21
19
DIAGNOSTIC TOOLS
BELT ALIGNMENT TOOL
V-BELTS
FLAT BELTS
TIMING BELTS
CHAIN DRIVES
SPECIFICATIONS
!
!
!
!
!
!
DESCRIPTION
D90 BTA - Belt Alignment Tool
20
ARTICLE NUMBER
12-0415
SIZES
DESCRIPTION
Shimcase 1 (Total 360 shims)
50mm x 50mm
75mm x 75mm
100mm x 100mm
20 off
0.05mm,
0.25mm,
0.70mm,
each thickness
0.10mm, 0.20mm
0.40mm, 0.50mm,
1.00mm, 2.00mm
21
22
Article No.
Qty
Thickness
Bolt
Article No.
Qty
Thickness
Bolt
EL50-0025AK
10
50mm
50mm
13mm 0.025mm
M12
EL75-0025BK
10
75mm
75mm
21mm 0.025mm
M18
EL50-005AN
10
50mm
50mm
13mm
0.05mm
M12
EL75-005BN
10
75mm
75mm
21mm
0.05mm
M18
EL50-010AP
10
50mm
50mm
13mm
0.10mm
M12
EL75-010BP
10
75mm
75mm
21mm
0.10mm
M18
EL50-020AR
10
50mm
50mm
13mm
0.20mm
M12
EL75-020BR
10
75mm
75mm
21mm
0.20mm
M18
EL50-025AS
10
50mm
50mm
13mm
0.25mm
M12
EL75-025BS
10
75mm
75mm
21mm
0.25mm
M18
EL50-040AT
10
50mm
50mm
13mm
0.40mm
M12
EL75-040BT
10
75mm
75mm
21mm
0.40mm
M18
EL50-050AU
10
50mm
50mm
13mm
0.50mm
M12
EL75-050BU
10
75mm
75mm
21mm
0.50mm
M18
EL50-070AV
10
50mm
50mm
13mm
0.70mm
M12
EL75-070BV
10
75mm
75mm
21mm
0.70mm
M18
EL50-100AW
10
50mm
50mm
13mm
1.00mm
M12
EL75-100BW
10
75mm
75mm
21mm
1.00mm
M18
EL50-200AX
10
50mm
50mm
13mm
2.00mm
M12
EL75-200BX
10
75mm
75mm
21mm
2.00mm
M18
EL50-300AY
10
50mm
50mm
13mm
3.0mm
M12
EL75-300BY
10
75mm
75mm
21mm
3.00mm
M18
Article No.
Qty
Thickness
Bolt
Article No.
Qty
Thickness
Bolt
EL100-0025CK
10
M27
EL125-0025DK
10
M36
EL100-005CN
10
0.05mm
M27
EL125-005DN
10
0.05mm
M36
EL100-010CP
10
0.10mm
M27
EL125-010DP
10
0.10mm
M36
EL100-020CR
10
0.20mm
M27
EL125-020DR
10
0.20mm
M36
EL100-025CS
10
0.25mm
M27
EL125-025DS
10
0.25mm
M36
EL100-040CT
10
0.40mm
M27
EL125-040DT
10
0.40mm
M36
EL100-050CU
10
0.50mm
M27
EL125-050DU
10
0.50mm
M36
EL100-070CV
10
0.70mm
M27
EL125-070DV
10
0.70mm
M36
EL100-100CW
10
1.00mm
M27
EL125-100DW
10
1.00mm
M36
EL100-200CX
10
2.00mm
M27
EL125-200DX
10
2.00mm
M36
EL100-300CY
10
3.00mm
M27
EL125-300DY
10
3.00mm
M36
Article No.
Qty
Thickness
Bolt
EL200-0025EK
10
M52
EL200-005EN
10
0.05mm
M52
EL200-010EP
10
0.10mm
M52
EL200-020ER
10
0.20mm
M52
EL200-025ES
10
0.25mm
M52
EL200-040ET
10
0.40mm
M52
EL200-050EU
10
0.50mm
M52
EL200-070EV
10
0.70mm
M52
EL200-100EW
10
1.00mm
M52
EL200-200EX
10
2.00mm
M52
EL200-300EY
10
3.00mm
M52
FIELD SERVICES
etc
Inspect large bearings in conjunction with SPM
Take condition monitoring SPM data
Shaft alignment
Equipment balancing
Manage critical equipment inspections and lube
schedules
Technical supervision and on site quality checks
Damage analysis, fitting practice and problem solving
Prior fitment consulting, make up assembly procedures
and specific application based practical training
23
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BRANCH HELPLINE:
BMG-DRI19032009
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